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Engine - Removal, Replacement and Installation: NVH Volvo S80 I рестайлинг

Mechanical 8 illustrations ~298 words

Removing The Vibration Damper (6-Cylinder Engines Only)

Remove the four vibration damper screws. Counterhold the crankshaft central nut.

Remove

  1. the vibration damper
  2. the auxiliaries belt.

Scheme 100

Scheme 100: Removing The Screws For The Right-Hand Engine Mounting (6-Cylinder Engines)

Remove the screws holding the engine mounting in the engine.

Scheme 101

Scheme 101: Removing The Nuts And Screw For The Steering Gear

Remove

  1. the four nuts and screws holding the steering gear

Scheme 102

Scheme 102: Removing The Delivery Line For The Steering Gear

Remove the delivery line for the steering gear from the snap fastener on the sub-frame. Remove any fuel line to the engine block heater.

Scheme 103

Scheme 103: Lowering The Sub-Frame

Remove and hang the engine block heater (if applicable) on the left front mounting for the sub-frame.

Remove the fuel line for the engine block heater (if applicable) on the sub-frame from the snap fasteners.

Position a lifting table under the sub-frame.

Apply the lifting table so that the load is taken off the sub-frame screws.

Remove the sub-frame screws together with the accompanying brackets and washers.

Carefully lower the sub-frame approximately 50 mm.

Note. Ensure that the steering gear screws are released from the sub-frame.

Scheme 104

Scheme 104

Remove the bracket for the heated oxygen sensor (HO2S) from the sub-frame.

Remove the heated oxygen sensor (HO2S) wiring from the right hand side of the sub-frame ( applies to 6- cylinder engines only ).

Lower the sub-frame a further 40 mm.

Scheme 105

Scheme 105: Pressing Out The Bushings

Install the hydraulic tool and press sleeve as illustrated.

Press the bushings out of the sub-frame.

Note. It is arbitrary which of tools 999 5575, 999 5576 and 951 2564 is used.

Scheme 106

Scheme 106

Scheme 107

Scheme 107: Marking For The Bushing On The Sub-Frame

Clean the hole for the bushing in the sub-frame.

Press out the bushing by hand.

CAUTIONThe markings on the bushing and sub-frame must be positioned opposite each other.

Installing The Vibration Damper (6-Cylinder Engines Only)

Install the vibration damper using new screws . Tighten to 35 Nm . Angle-tighten 50° . Use the crankshaft center nut as a counterhold.