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Ignition and Control Systems - Specifications, Electrical/electronic: Specifications Volvo S80 I рестайлинг

Engine Control Systems 16 illustrations ~973 words

Signal specification

General

All values given below are between the terminals stated in column 1 and breakout box terminal in the Control unit) and breakout box terminal #B3 unless otherwise indicated in column 6 (Miscellaneous). Control module terminals #A1-#A70 correspond to terminals #A1-#B10 on the breakout box, terminals #B1-#B50 correspond to #B11 - #B60 on the breakout box.

Note. It is important to connect the breakout box and check the ground terminals before taking readings.

HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, terminal #A61, followed by the breakout box number in brackets, (#B1). Example: #A61 (#B1).

U=DC voltage in volts (V)U AC =AC voltage in volts (V)
U bat =Battery voltage (V)F =Frequency in Hertz (Hz)
U low =Voltage approximately 0 V% duty =Duty cycle (pulse ratio) as a percentage (%)
T =Time in milliseconds (ms)I =Current in amperes (A)
Control module terminalBreakout box terminalSignal typeIgnition onEngine idlingOther
#A1#A1Throttle unit signal, potentiometer 1 (circuit 1)U approx. 0.4-4 VThe voltage varies depending on the position of the throttle. U increases with throttle opening.
#A2#A2Fuel pressure sensor signal350 - 400 kPa (absolute pressure) U=1.8-2 VThe voltage increases with increased fuel pressure.
#A3#A3Fuel temperature sensor signalUapprox. 0.5 V- 4.5 VThe voltage falls with increased fuel temperature. The fuel temperature sensor is integrated in the fuel pressure sensor.
#A4#A4Engine coolant temperature (ECT) sensor signal(+30°C) U = 1.22 V (+80°C) U = 0.29 V (+100°C) U = 0.17 V
#A5#A5Intake air temperature (IAT) sensor signal(+20°C) U = 3.50 V (+30°C) U = 3.00 V (+40°C) U = 2.50 VThe intake air temperature (IAT) sensor is integrated in the boost pressure sensor.
#A6#A6Control signal, rear heated oxygen sensor (HO2S) preheatingU = U batPreheating off: U = U bat Preheating on U=U low
#A7#A7Engine cooling fan (FC) control signalPulse width modulation (PWM) signal U high at least 70% of U bat U low = 1.2 V f = 100 Hz Pulse ratio = 10-95%
#A8#A8
#A9#A9Control signal, canister purge (CP) valveU = U batPWM signal during activation of the canister purge (CP) valve
#A10#A10
#A11#A11
#A12#A12
#A13#A13Control signal, intake camshaft reset valvePulse width modulation (PWM) signal U top =U bat f=250 Hz (12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A14#A14Injector no. 5 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A15#A15Injector no. 3 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A16#A16Injector no. 1 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A17#A17Power supplyU = U batSupplied via the system relay
#A18#A18Control signal, front heated oxygen sensor (HO2S) preheatingU = U batPreheating off: U = U bat Preheating on: U=U low
#A19#A19Signal ground, throttle unit, potentiometers 1 and 2U=U low
#A20#A20Throttle unit signal, potentiometer 2 (circuit 2)U approx. 4-0.4 VThe voltage varies depending on the position of the throttle. U decreases with increasing throttle opening.
#A21#A21Exhaust camshaft reset valve control signalPulse width modulation (PWM) signal U top =U bat f=250 Hz (12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A22#A22Mass air flow (MAF) sensor signalU = 1 VU = 1.7 VU increases with increasing air mass
#A23#A23Boost pressure sensor signalU = 1.96 VU increases with increasing boost pressure.
#A24#A24Front heated oxygen sensor (HO2S), pump currentPulsed current supply, not measured
#A25#A25
#A26#A26Oil pressure switch signalU=U lowU = U bat
#A27#A27Signal camshaft position (CMP) sensor 2, exhaust camshaftU =5 VU = Pulsed signal U top =5 V U offset = 2.5 VThe frequency varies according to engine speed (RPM)
#A28#A28Front heated oxygen sensor (HO2S), calibration currentNot measured
#A29#A29Power supply, 5 V camshaft position (CMP) sensorU = 5 V
#A30#A30Ignition coil no. 2 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A31#A31Ignition coil no. 1 control signalU=U lowU= 2.5 V t high =2.5 msThe frequency varies according to engine speed (RPM)
#A32#A32
#A33#A33Injector no. 4 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A34#A34Injector no. 2 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A35#A35Control signal (+) damper motor for the throttle unitPulse width modulation (PWM) signal U top =U bat Pulse ratio 0-100% The polarity of the control signal changes when the damper motor is deployed against the direction of rotation.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A36 (#A36)
#A36#A36Control signal (-) damper motor for the throttle unitPulse width modulation (PWM) signal U top =U bat Pulse ratio 0-100% The polarity of the control signal changes when the damper motor is deployed against the direction of rotation.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A35 (#A35)
#A37#A37
#A38#A38Turbocharger (TC) control valve control signalU = U batDuring turbocharger (TC) control: Pulse width modulation (PWM) signal f = 32 Hz
#A39#A39Power supply 5 V boost pressure sensor, air conditioning (A/C) pressure sensor, mass air flow (MAF) sensor, oil level sensor, fuel pressure sensorU = 5 V
#A40#A40Oil level sensorPulse width modulation (PWM) signal U top = 5 V Pulse ratio 17-83% T = 120 ms Pulse train with three pulses, then pause for 1.2 seconds. Pulse no. 1 = oil temperature. Pulse no. 2 = oil level. Pulse no. 3 = oil grade. The pulse ratio for each pulse changes depending on the present: - oil temperature - oil level - oil grade.The PWM signal is generated by the oil level sensor.
#A41#A41Signal (+), front heated oxygen sensor (HO2S)Pulsed current signal, not measured
#A42#A42Signal (-), front heated oxygen sensor (HO2S)Pulsed current signal, not measured
#A43#A43
#A44#A44
#A45#A45Signal (+), rear knock sensor (KS)U=U low
#A46#A46Signal (+) front knock sensor (KS)U=U low
#A47#A47Signal camshaft position (CMP) sensor 1, intake camshaftU = 5 VU = Pulsed signal U top = 5 V U offset = 2.5 VThe frequency varies according to engine speed (RPM)
#A48#A48Signal (+), flywheel sensorU= 2.5 VU= sine wave voltage U top = 5 V U offset = 2.5 VMeasured to terminal #A66 #B6) The frequency increases with engine speed (RPM)
#A49#A49
#A50#A50Ignition coil no. 3 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A51#A51Ignition coil no. 5 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A52#A52Ignition coil no. 4 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A53#A53Power ground 3U lowGround terminal, connected to the chassis
#A54#A54Power ground 2U lowGround terminal, connected to the chassis
#A55#A55
#A56#A56
#A57#A57
#A58#A58Signal ground, mass air flow (MAF) sensorU=U low
#A59#A59Power supply 5 V throttle unit, potentiometers 1 and 2U = 5 V
#A60#A60Signal ground Air conditioning (A/C) pressure sensor, boost pressure sensor, engine coolant temperature (ECT) sensor, fuel pressure sensor, oil level sensorU=U low
#A61#B1Signal (+), rear heated oxygen sensor (HO2S)Uapprox.0.50 VAbove 0.6 V or below 0.3 V
#A62#B2Signal (-), rear heated oxygen sensor (HO2S)U=U lowU=U low
#A63#B3Signal groundU=U lowGround terminal, connected to the chassis
#A64#B4Signal (-) front knock sensor (KS)U=U low
#A65#B5Camshaft position (CMP) sensor signal groundU=U low
#A66#B6Signal (-) flywheel sensorU= 2.5 VU = sine wave voltage U top =5 V U offset = 2.5 VMeasured to terminal #A48 (#A48) The frequency increases with engine speed (RPM)
#A67#B7Signal (-) rear knock sensor (KS)U=U low
#A68#B8Signal air conditioning (A/C) pressure sensorU= 0.9 V (at approximately 20°C)U increases with pressure in the air conditioning (A/C) system
#A69#B9
#A70#B10
Control module terminalBreakout box terminalSignal typeIgnition onEngine idlingOther
#B1#B11Control modules communication cable (CAN L)
#B2#B12
#B3#B13
#B4#B14Signal ground clutch pedal sensor, outside temperature sensorU=U low
#B5#B15Signal ground, accelerator pedal (AP) position sensorU=U low
#B6#B16
#B7#B17Control signal, leak diagnostic unit, pumpPump motor running: U=U low Pump motor not running: U = U bat
#B8#B18Signal, coolant level sensorU=U lowLow engine coolant level: U = U bat Normal engine coolant level: U = Ulow
#B9#B19Power supply, 5 V accelerator pedal (AP) position sensorU =5 V
#B10#B20
#B11#B2130-supply (Power supply from the battery)U = U batU = U batIgnition off: U = U bat
#B12#B22
#B13#B23Control module communication cable (CAN H)
#B14#B24
#B15#B25Clutch pedal sensor signalUnaffected: U= 3.3 V Fully depressed: 100 mm U = 2.2 VU varies depending on the position of the clutch pedal
#B16#B26
#B17#B27Signal, accelerator pedal (AP) position sensorU = 0.4 0.1 V with unaffected accelerator pedal (AP) U = 2.5-4.4 V = the accelerator pedal (AP) fully depressed On certain vehicles the accelerator pedal (AP) will be at the limit position before the signal reaches 4.4 V.U varies depending on the position of the accelerator pedal (AP)
#B18#B28
#B19#B29
#B20#B30
#B21#B31
#B22#B32Diagnostic lead C-linkU=90% of U batOther values apply if a generic fault-tracing instrument is connected to the data link connector (DLC)
#B23#B33Signal crank, 50-supplyU=U lowU=U lowAt crank: U = U bat
#B24#B34
#B25#B35Signal, accelerator pedal (AP) position sensorU top =12 V t = 4 ms pulse ratio=8% 2% with unaffected accelerator pedal (AP) and 50% - 90% with fully depressed accelerator pedal (AP) On certain vehicles the accelerator pedal (AP) will be at the limit before the signal reaches 90%.Pulse width modulation (PWM) signal from the accelerator pedal (AP) position sensor to the engine control module (ECM)
#B26#B36Stop lamp switch signalWhen the brake pedal is depressed: U = U bat When the brake pedal is not depressed U=U low
#B27#B37
#B28#B38
#B29#B39Signal, outside temperature sensor(0°C) U = 2.92 V (+10°C) U = 2.40 V (+20°C) U = 1.90 V (+30°C) U = 1.46 VTemperature range: -40 to +30°C
#B30#B40
#B31#B41
#B32#B42
#B33#B43
#B34#B44
#B35#B45
#B36#B46
#B37#B47Signal, ignition on, 15-supplyU = U batU = U batIgnition off: U=U low
#B38#B48System relay control signalU=U lowRelay activated: U=U low Relay not activated: U = U bat The system relay runs on (2-5 minutes)
#B39#B49
#B40#B50Control signal, leak diagnostic unit, valveValve activated: U = Ulow Valve not activated: U = Ubat
#B41#B51
#B42#B52
#B43#B53
#B44#B54Control signal, air conditioning (A/C) relayAir conditioning (A/C) relay activated: U=U low Air conditioning (A/C) relay not activated: U = U bat
#B45#B55Fuel pump (FP) control signal, activationPWM signal to the central electronic module (CEM) to control the fuel pump (FP) relay
#B46#B56Malfunction indicator lamp (MIL) control signalU=U lowNot activated U=U bat Activated: U=U low
#B47#B57Control signal, fuel pump (FP) control modulePWM signal pulse ratio 35% (+/-5%) engine at operating temperaturePWM signal transmitted by the engine control module (ECM) to the fuel pump (FP) control module. The pulse ratio varies with the requested fuel pressure.
#B48#B58Control signal, engine cooling fan (FC), control modulesNot activated U=U bat Activated: U=U lowThe engine cooling fan (FC) is controlled by the engine control module (ECM)
#B49#B59
#B50#B60

General

All the values given below are between the respective terminal in column 1 and terminal #B3 in column 2 (power ground) unless otherwise stated in brackets after the table entry. Control module terminals #A1-#A60 correspond to terminals #A1-#60 on the breakout box, terminals #A61-#A70 correspond to terminals #B1-#B10 on the breakout box and terminals #B1-#B50 correspond to terminals #B10-#B60 on the breakout box.

Note. It is important to connect the breakout box and check the ground terminals before taking readings.

HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, terminal #A61, followed by the breakout box number in brackets, (terminal #B1).

HINT: Example: #A61 (#B1)

U=DC voltage in volts (V)U AC =AC voltage in volts (V)
U bat =Battery voltage (V)F =Frequency in Hertz (Hz)
U low =Voltage approximately 0 V% duty =Duty cycle (pulse ratio) as a percentage (%)
T =Time in milliseconds (ms)
TerminalBreakout boxSignal typeIgnition onEngine idlingOther
#A1#A1
#A2#A2
#A3#A3
#A4#A4Signal (+) engine coolant temperature (ECT) sensor(+30°C) U= 1.22 V (+80°C) U= 0.29 V (+100°C) U= 0.17 V
#A5#A5Signal (-) intake air temperature (IAT) sensor(+20°C) U= 3.50 V (+30°C) U= 3.00 V (+40°C) U= 2.50 V
#A6#A6
#A7#A7Engine cooling fan (FC) control signalPulse width modulation (PWM) signal U high = 0.7*U bat U low = 1.2 V F= 100 Hz Pulse ratio= 10-95%
#A8#A8
#A9#A9EVAP control signalU = U batPWM signal during activation of the canister purge (CP) valve
#A10#A10Rear heated oxygen sensor (HO2S) signal (+) bank 2Uapprox. 0.50 VAbove 0.6 V or below 0.3 V
#A11#A11Rear heated oxygen sensor (HO2S) signal (-) bank 2U=U lowU=U low
#A12#A12
#A13#A13Camshaft reset valve control signalPulse width modulation (PWM) signal U top =U bat t = 4 ms pulse ratio= 12.5%Pulse width modulation (PWM) signal U top =U bat t = 4 ms pulse ratio = 50%Pulse ratio changes with engine speed (RPM)
#A14#A14Injector no. 6 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A15#A15Injector no. 2 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A16#A16Injector no. 1 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A17#A17Control signal, front heated oxygen sensor (HO2S) preheatingU = U batPreheating of U=U bat Preheating U=U low
#A18#A18Control signal, front heated oxygen sensor (HO2S) preheatingU = U batPreheating of U=U bat Preheating U=U low
#A19#A19
#A20#A20
#A21#A21
#A22#A22Mass air flow (MAF) sensor signalU= 1 voltU= 1.7 voltU increases with increasing air mass
#A23#A23Boost pressure sensor signalU= 1.96 voltsU increases with increasing boost pressure
#A24#A24Front heated oxygen sensor (HO2S), pump currentPulsed power supply - cannot be measuredPulsed power supply - cannot be measured
#A25#A25Front heated oxygen sensor (HO2S), pump currentPulsed power supply - cannot be measuredPulsed power supply - cannot be measured
#A26#A26Oil pressure switch signalU=U lowU = U bat
#A27#A27
#A28#A28Front heated oxygen sensor (HO2S), calibration currentCannot be measuredCannot be measured
#A29#A29Power supply, camshaft position (CMP) sensorU = 5 V
#A30#A30Ignition coil no. 5 control signalU=U lowU= 2.5 V t high = 2 msThe frequency varies according to engine speed (RPM)
#A31#A31Ignition coil no. 1 control signalU=U lowU=2.5 V t high =2.5 msThe frequency varies according to engine speed (RPM)
#A32#A32Injector no. 4 control signalU = U batT low = 2-3 msT increases with engine speed (RPM) and load
#A33#A33Injector no. 3 control signalU = U batT low = 2-3 msT increases with engine speed (RPM) and load
#A34#A34Injector no. 5 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A35#A35Control signal, rear heated oxygen sensor (HO2S) preheatingU = U batPreheating of U=U bat Preheating U=U low
#A36#A36Control signal, rear heated oxygen sensor (HO2S) preheatingU = U batPreheating of U=U bat Preheating U=U low
#A37#A37Control modules communication cable (CAN H)Between the engine control module (ECM) and the throttle unit
#A38#A38Turbocharger (TC) control valve control signalU = U batU = U batActive U=PWM signal
#A39#A39Manifold absolute pressure (MAP) sensor, air conditioning (A/C) pressure sensor, mass air flow (MAF) sensor, 5 volt power supplyU=5 volt
#A40#A40
#A41#A41Signal (+), front heated oxygen sensor (HO2S)Pulsed current signal, cannot be measuredPulsed current signal, cannot be measured
#A42#A42Signal (-), front heated oxygen sensor (HO2S)Pulsed current signal, cannot be measuredPulsed current signal, cannot be measured
#A43#A43Signal (+), front heated oxygen sensor (HO2S)Pulsed current signal, cannot be measuredPulsed current signal, cannot be measured
#A44#A44Signal (-), front heated oxygen sensor (HO2S)Pulsed current signal, cannot be measuredPulsed current signal, cannot be measured
#A45#A45Signal (+), rear knock sensor (KS)U=U low
#A46#A46Signal (+) front knock sensor (KS)U=U low
#A47#A47Signal (+), camshaft position (CMP) sensorU=5 voltsU= quadratic wave voltage U top = 5 voltsThe frequency varies according to engine speed (RPM)
#A48#A48Signal (+), flywheel sensorU= 2.5 voltsU= sine wave voltage U top =5 volts U offset = 2.5 volts
#A49#A49Ignition coil no. 4 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A50#A50Ignition coil no. 2 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A51#A51Ignition coil no. 6 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A52#A52Ignition coil no. 3 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A53#A53Power ground 3U low
#A54#A54Power ground 4U low
#A55#A55Control modules communication cable (CAN L)Between the engine control module (ECM) and the throttle unit
#A56#A56Control signal, accelerator pedal (AP) position sensor PWM signalU top =12 V t = 4 ms pulse ratio=8% - 88%Between the engine control module (ECM) and the throttle unit
#A57#A57Stop lamp switch control signalU=U low (not activated) U=U high (activated)Between the engine control module (ECM) and the throttle unit
#A58#A58Signal ground, mass air flow (MAF) sensorU=U low
#A59#A59
#A60#A60Signal ground for the Air conditioning (A/C) pressure sensor, boost pressure sensor, oil level sensor, oil pressure sensor, engine coolant temperature (ECT) sensor, EGR valve temperature sensorU=U low
#A61#B1Signal, rear heated oxygen sensor (HO2S)Uapprox.0.50 VAbove 0.6 V or below 0.3 V
#A62#B2Signal ground, rear heated oxygen sensor (HO2S)U=U lowU=U low
#A63#B3Body signal groundU=U low
#A64#B4Signal (-) front knock sensor (KS)U=U low
#A65#B5Camshaft position (CMP) sensor signal groundU=U low
#A66#B6Signal (-) flywheel sensorU = 2.5 voltU = sine wave voltage U top =3.5 volts U offset =2.5 voltsThe frequency increases with engine speed (RPM)
#A67#B7Signal (-) rear knock sensor (KS)U=U lowU=U low
#A68#B8Air conditioning (A/C) pressure sensor signalU= 0.9 V (at approximately 20°C)U increases with pressure in the air conditioning (A/C) system
#A69#B9Front heated oxygen sensor (HO2S), calibration currentCannot be measuredCannot be measured
#A70#B10Power supplyU = U batMeasured via the system relay
TerminalBreakout boxSignal typeIgnition onEngine idlingOther
#B1#B11Control modules communication cable (CAN L)Data communication, high speed network
#B2#B12
#B3#B13
#B4#B14Signal ground for the intake air temperature (IAT) sensor, fuel tank pressure sensor, fuel level sensor, clutch pedal sensor, brake pedal sensorU=U low
#B5#B15Signal ground, accelerator pedal (AP) position sensorU=U low
#B6#B16
#B7#B17
#B8#B18Signal (+), coolant level sensorU=U low
#B9#B19Accelerator pedal (AP) position sensor power supply, analog sensorU =5 V
#B10#B20Fuel tank pressure sensor power supplyU = 5 V
#B11#B2130-supply (Power supply from the battery)U = U bat
#B12#B22
#B13#B23Control module communication cable (CAN H)Data communication, high speed network
#B14#B24
#B15#B25Clutch pedal sensor signalU= 3.3 V (unaffected) U= 2.2 V (fully depressed, 100 mm)Varies depending on the position of the clutch pedal
#B16#B26Brake pedal sensor signalU = 3.1 V (unaffected) U = 2.6 V (25 mm depressed)Varies according to the position of the brake pedal
#B17#B27Accelerator pedal (AP) position sensor, analog signalU= 0.4 V (idle) U= 4.4 V (wide open throttle (WOT))Varies depending on the position of the accelerator pedal (AP)
#B18#B28
#B19#B29
#B20#B30
#B21#B31Output signal (+), engine speed (RPM)U=U lowU = quadratic wave voltage U top =U batFrequency increases with engine speed (RPM)
#B22#B32Diagnostic lead C-linkU=90% of U batOther values apply if a generic fault-tracing instrument is connected to the data link connector (DLC)
#B23#B33Signal (+) crank, terminal 50U=U lowU=U lowU=U bat at the crank
#B24#B34
#B25#B35Signal (+) accelerator pedal (AP) position sensor, PWM signalU top =U bat t = 4 ms pulse ratio = 8-88%Between the accelerator pedal (AP) position sensor and the engine control module (ECM)
#B26#B36Signal (+), stop lamp switchU=U bat when the brake pedal is affected U=U low when the brake pedal is unaffected
#B27#B37Engine coolant temperature (ECT) output signal to the air conditioning (A/C) systemU top = U bat t = 4 ms pulse ratio = varies according to the engine temperature
#B28#B38
#B29#B39Signal, outside temperature sensor(0°C) U = 2.92 V (+10°C) U = 2.40 V (+20°C) U = 1.90 V (+30°C) U = 1.46 VTemperature range: -40 to +30°C
#B30#B40
#B31#B41Fuel tank pressure sensor signalU= 2.5 V at 1 kPa U= 3.3 V at atmospheric pressure (0 kPa overpressure) U= 4.1 V at 1 kPa overpressure
#B32#B42
#B33#B43
#B34#B44
#B35#B45
#B36#B46
#B37#B47Ignition on signal, terminal 15U = U bat
#B38#B48System relay, control signalU=U lowU=U lowRelay activated: U=U low Relay not activated: U = U bat the system relay runs on (2-5 minutes)
#B39#B49
#B40#B50EVAP canister shut-off valve control signalU= 3.82 volts
#B41#B51
#B42#B52
#B43#B53
#B44#B54Air conditioning (A/C) activation control signalU=U bat (not activated) U=U low (activated)
#B45#B55Fuel pump (FP) activation control signalControl signal to the central electronic unit for the control of fuel pump (FP) relay
#B46#B56Malfunction indicator lamp (MIL) control signalU=U lowU=U bat (not activated) U=U low (activated)
#B47#B57
#B48#B58
#B49#B59
#B50#B60

See Signal specification

See Signal specification

General

All values listed below are measured between the respective terminal in column 1 (control module terminal) and terminal B3 in column 2 (breakout box terminal) unless stated otherwise in column 6 (Other).

Note. It is important to connect the breakout box and check the ground terminals before taking readings.

U=DC voltage in volts (V)U AC =AC voltage in volts (V)
U bat =Battery voltage (V)F =Frequency in Hertz (Hz)
U low =Voltage approximately 0 V% duty =Duty cycle (pulse ratio) as a percentage (%)
T =Time in milliseconds (ms)I =Current in amperes (A)
Control module terminalBreakout box terminalSignal typeIgnition onEngine idlingOther
#A1#A1Throttle unit signal, potentiometer 1 (circuit 1)U approx. 0.4-4 VThe voltage varies depending on the position of the throttle. U increases with throttle opening.
#A2#A2
#A3#A3
#A4#A4Signal (+) engine coolant temperature (ECT) sensor(+30°C) U=1.22 V (+80°C) U = 0.29 V (+100°C) U = 0.17 V
#A5#A5Signal (+) Intake air temperature (IAT) sensor(+20°C) U = 3.50 V (+30°C) U = 3.00 V (+40°C) U = 2.50 V
#A6#A6Control signal, preheating, bank 1, rear heated oxygen sensor (HO2S)U = UbatPreheating off: U = U bat Preheating on U=U low
#A7#A7Engine cooling fan (FC) control signalPulse width modulation (PWM) signal U high at least 70% of U bat U low =1.2 V f = 100 Hz Pulse ratio = 10-95%
#A8#A8Control signal, preheating, bank 2, rear heated oxygen sensor (HO2S)U = U batPreheating off: U = U bat Preheating on U=U low
#A9#A9Control signal, canister purge (CP) valveU = U batPWM signal during activation of the canister purge (CP) valve
#A10#A10Signal (+) rear heated oxygen sensor (HO2S), Bank 2
#A11#A11Signal (-) rear heated oxygen sensor (HO2S), Bank 2
#A12#A12
#A13#A13Control signal, intake camshaft reset valvePWM signal U top =U bat f = 250 Hz (+-12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A14#A14Injector no. 6 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A15#A15Injector no. 2 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A16#A16Injector no. 1 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A17#A17Power supplyU = U batSupplied via the system relay
#A18#A18Control signal, preheating, bank 1, front heated oxygen sensor (HO2S)U = U batPreheating off: U = U bat Preheating on: U=U low
#A19#A19Signal ground, throttle unit, potentiometers 1 and 2U=U low
#A20#A20Throttle unit signal, potentiometer 2 (circuit 2)U approx. 4 -0.4 VThe voltage varies depending on the position of the throttle. U decreases with increasing throttle opening
#A21#A21Exhaust camshaft reset valve control signal (turbocharged engines only)Pulse width modulation (PWM) signal U top =U bat f= 250 Hz (+-12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A22#A22Mass air flow (MAF) sensor signalU = 1 VU = 1.7 VU increases with increasing air mass
#A23#A23Boost pressure sensor signal (turbocharged engines only)U = 1.96 VU increases with increasing boost pressure
#A24#A24Front heated oxygen sensor (HO2S), bank 1, pump currentPulsed current supply, not measured
#A25#A25Front heated oxygen sensor (HO2S), bank 2, pump currentPulsed current supply, not measured
#A26#A26Oil pressure switch signalU=U lowU = U bat
#A27#A27Signal (+) camshaft position (CMP) sensor 2 exhaust camshaft (Turbocharged engines only)U =5 VU = Pulsed signal U top = 5 V Uoffset = 2.5 VThe frequency varies according to engine speed (RPM)
#A28#A28Front heated oxygen sensor (HO2S), bank 1, calibration currentNot measured
#A29#A29Power supply, 5 V camshaft position (CMP) sensorU =5 V
#A30#A30Ignition coil no. 5 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A31#A31Ignition coil no. 1 control signalU=U lowU= 2.5 V t high =2.5 msThe frequency varies according to engine speed (RPM)
#A32#A32Injector no. 4 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A33#A33Injector no. 3 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A34#A34Injector no. 5 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A35#A35Control signal (+) damper motor for the throttle unitPWM signal U top =U batThe damper motor is controlled from the integrated power stage in the engine control module (ECM) measured to terminal #36 (breakout box terminal #A36)
#A36#A36Control signal (-) damper motor for the throttle unitPWM signal U top =U batThe damper motor is controlled from the integrated power stage in the engine control module (ECM) measured to terminal #35 (breakout box terminal #A35)
#A37#A37
#A38#A38Control signal for the turbocharger (TC) control valve (turbocharged engines only)U = U batDuring turbocharger (TC) control: PWM signal f = 32 Hz
#A39#A39Power supply 5 V, boost pressure sensor, A/C pressure sensor, mass air flow (MAF) sensorU =5 V
#A40#A40
#A41#A41Signal (+), front heated oxygen sensor (HO2S) bank 1Pulsed current signal, not measured
#A42#A42Signal (-), front heated oxygen sensor (HO2S) bank 1Pulsed current signal, not measured
#A43#A43Signal (+), front heated oxygen sensor (HO2S) bank 2Pulsed current signal, not measured
#A44#A44Signal (-), front heated oxygen sensor (HO2S) bank 2Pulsed current signal, not measured
#A45#A45Signal (+), rear knock sensor (KS)U=U low
#A46#A46Signal (+) front knock sensor (KS)U=U low
#A47#A47Signal (+) camshaft position (CMP) sensor 1, intake camshaftU =5 VU = Pulsed signal U top =5 V U offset = 2.5 VThe frequency varies according to engine speed (RPM)
#A48#A48Signal (+), flywheel sensorU=2.5 VU= sine wave voltage U top =5 V U offset = 2.5 VMeasured to terminal #A66 (terminal #B6 on the breakout box) The frequency increases with engine speed (RPM)
#A49#A49Ignition coil no. 4 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A50#A50Ignition coil no. 2 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A51#A51Ignition coil no. 6 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A52#A52Ignition coil no. 3 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A53#A53Power ground 3U low
#A54#A54Power ground 2U low
#A55#A55
#A56#A56
#A57#A57
#A58#A58Signal ground, mass air flow (MAF) sensorU=U low
#A59#A59Power supply 5 V throttle unit, potentiometers 1 and 2U =5 V
#A60#A60Signal ground, intake air temperature (IAT) sensor, air conditioning (A/C) pressure sensor, boost pressure sensor, engine coolant temperature (ECT) sensorU=U low
#A61#B1Signal (+), rear heated oxygen sensor (HO2S) bank 1Uapprox.0.50 VAbove 0.6 V or below 0.3 V
#A62#B2Signal (-), rear heated oxygen sensor (HO2S) bank 1U=U lowU=U low
#A63#B3Signal ground bodyU=U low
#A64#B4Signal (-) front knock sensor (KS)U=U lowU=U low
#A65#B5Camshaft position (CMP) sensor signal groundU=U low
#A66#B6Signal (-) flywheel sensorU=2.5 VU = sine wave voltage U top =5 V U offset = 2.5 VMeasured to terminal #A48 (terminal #A48 on the breakout box) The frequency increases with engine speed (RPM)
#A67#B7Signal (-) rear knock sensor (KS)U=U lowU=U low
#A68#B8Signal, air conditioning (A/C) pressure sensorU= 0.9 V (at 20°C)U increases with pressure in the air conditioning (A/C) system
#A69#B9Front heated oxygen sensor (HO2S), bank 2, calibration currentNot measured
#A70#B10Control signal, preheating, bank 2, front heated oxygen sensor (HO2S)U = U batPreheating off: U = U bat Preheating on: U=U low
Control module terminalBreakout box terminalSignal typeIgnition onEngine idlingOther
#B1#B11Control modules communication cable (CAN L)
#B2#B12
#B3#B13
#B4#B14Signal ground Intake Air Temperature Sensor (IAT Sensor), clutch pedal sensorU=U low
#B5#B15Signal ground, accelerator pedal (AP) position sensorU=U low
#B6#B16
#B7#B17Control signal, leak diagnostic unit, pumpPump motor running: U=U low Pump motor not running: U = U bat
#B8#B18Signal (+), coolant level sensorU=U lowLow engine coolant level: U = U bat Normal engine coolant level: U=U low
#B9#B19Power supply, 5 V accelerator pedal (AP) position sensorU = 5 V
#B10#B20
#B11#B2130-supply (Power supply from the battery)U = U batU = U batIgnition off: U = U bat
#B12#B22
#B13#B23Control module communication cable (CAN H)
#B14#B24
#B15#B25Clutch pedal sensor signalUnaffected: U = 3.3 V Fully depressed: 100 mm U = 2.2 VU varies depending on the position of the clutch pedal
#B16#B26
#B17#B27Signal, accelerator pedal (AP) position sensorUnaffected: Uapprox.0.4 V Fully depressed accelerator pedal (AP): U approx. 4 VU varies depending on the position of the accelerator pedal (AP)
#B18#B28
#B19#B29
#B20#B30
#B21#B31
#B22#B32Diagnostic lead C-linkU=90% of U batOther values apply if a generic fault-tracing instrument is connected to the data link connector (DLC)
#B23#B33Signal (+) crank, 50-supplyU=U lowU=U lowAt crank: U = U bat
#B24#B34
#B25#B35Signal (+), accelerator pedal (AP) position sensorPWM signal U top =U bat t= 5 ms pulse ratio = 8-88%Pulse width modulation (PWM) signal from the accelerator pedal (AP) position sensor to the engine control module (ECM)
#B26#B36Signal (+), stop lamp switchWhen the brake pedal is depressed: U = U bat When the brake pedal is not depressed U=U low
#B27#B37
#B28#B38
#B29#B39Signal, outside temperature sensor(0°C) U = 2.92 V (+10°C) U = 2.40 V (+20°C) U = 1.90 V (+30°C) U = 1.46 VTemperature range: -40 to +30°C
#B30#B40
#B31#B41
#B32#B42
#B33#B43
#B34#B44
#B35#B45
#B36#B46
#B37#B47Signal, ignition on, 15-supplyU = U batU = U batIgnition off: U=U low
#B38#B48System relay, control signalU=U lowRelay activated: U=U low Relay not activated: U = U bat The system relay runs on (2-5 minutes)
#B39#B49
#B40#B50Control signal, leak diagnostic unit, valveValve activated: U = Ulow Valve not activated: U = Ubat
#B41#B51
#B42#B52
#B43#B53
#B44#B54Control signal, air conditioning (A/C) relayAir conditioning (A/C) relay activated: U=U low Air conditioning (A/C) relay not activated: U = U bat
#B45#B55Fuel pump (FP) activation control signalPWM signal to the central electronic module (CEM) to control the fuel pump (FP) relay
#B46#B56Malfunction indicator lamp (MIL) control signalU=U lowNot activated: U = U bat Activated: U=U low
#B47#B57
#B48#B58Control signal, engine cooling fan (FC), control modulesNot activated: U = U bat Activated: U=U lowThe engine cooling fan (FC) is controlled by the engine control module (ECM)
#B49#B59
#B50#B60

General

All values given below are between the terminals stated in column 2 (Control module terminal) and breakout box terminal #B3 unless otherwise indicated in column 6 (Miscellaneous). Control module terminals #A1-#A70 correspond to terminals #A1-#B10 on the breakout box, terminals #B1-#B50 correspond to #B11 - #B60 on the breakout box.

Note. It is important to connect the breakout box and check the ground terminals before taking readings.

HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, terminal #A61, followed by the breakout box number in brackets, (#B1). Example: #A61 (#B1).

U=DC voltage in volts (V)U AC =AC voltage in volts (V)
U bat =Battery voltage (V)F =Frequency in Hertz (Hz)
U low =Voltage approximately 0 V% duty =Duty cycle (pulse ratio) as a percentage (%)
T =Time in milliseconds (ms)I =Current in amperes (A)
Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingOther
#A1#A1Throttle unit signal, potentiometer 1 (circuit 1)Uapprox. 0.4 - 4 VThe voltage varies depending on the position of the throttle. U increases with throttle opening.
#A2#A2Fuel pressure sensor signal350 - 400 kPa (absolute pressure) U= 1.8-2 VThe voltage increases with increased fuel pressure.
#A3#A3Fuel temperature sensor signalUapprox. 0.5 V- 4.5 VThe voltage falls with increased fuel temperature. The fuel temperature sensor is integrated in the fuel pressure sensor.
#A4#A4Engine coolant temperature (ECT) sensor signal(+30°C) U= 1.22 V (+80°C) U = 0.29 V (+100°C) U = 0.17 V
#A5#A5Intake air temperature (IAT) sensor signal(+20°C) U = 3.50 V (+30°C) U = 3.00 V (+40°C) U = 2.50 VThe intake air temperature (IAT) sensor is integrated in the boost pressure sensor.
#A6#A6Control signal, rear heated oxygen sensor (HO2S) preheatingU=U batPreheating off: U = U bat Preheating on U=U low
#A7#A7Engine cooling fan (FC) control signalPulse width modulation (PWM) signal U high at least 70% of U bat U low = 1.2 V f = 100 Hz Pulse ratio = 10-95%
#A8#A8
#A9#A9Control signal, canister purge (CP) valveU=U batPWM signal during activation of the canister purge (CP) valve
#A10#A10
#A11#A11
#A12#A12
#A13#A13Control signal, intake camshaft reset valvePulse width modulation (PWM) signal U top = U bat f=250 Hz (12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A14#A14Injector no. 5 control signalU= U batT= 2-3 msT increases with engine speed (RPM) and load
#A15#A15Injector no. 3 control signalU=U batT= 2-3 msT increases with engine speed (RPM) and load
#A16#A16Injector no. 1 control signalU=U batT= 2-3 msT increases with engine speed (RPM) and load
#A17#A17Power supplyU=U batSupplied via the system relay
#A18#A18Control signal, front heated oxygen sensor (HO2S) preheatingU=U batPreheating off: U = U bat Preheating on U=U low
#A19#A19Signal ground, throttle unit, potentiometers 1 and 2U=U low
#A20#A20Throttle unit signal, potentiometer 2 (circuit 2)Uapprox. 4-0.4 VThe voltage varies depending on the position of the throttle. U decreases with increasing throttle opening.
#A21#A21Exhaust camshaft reset valve control signalPulse width modulation (PWM) signal U top =U bat f= 250 Hz (12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A22#A22Mass air flow (MAF) sensor signalU = 1 VU = 1.7 VU increases with increasing air mass
#A23#A23Boost pressure sensor signalU = 1.96 VU increases with increasing boost pressure.
#A24#A24Front heated oxygen sensor (HO2S), pump currentPulsed current supply, not measured
#A25#A25
#A26#A26Oil pressure switch signalU=U lowU=U bat
#A27#A27Signal camshaft position (CMP) sensor 2, exhaust camshaftU =5 VU = Pulsed signal U top =5 V U offset = 2.5 VThe frequency varies according to engine speed (RPM)
#A28#A28Front heated oxygen sensor (HO2S), calibration currentNot measured
#A29#A29Power supply, 5 V camshaft position (CMP) sensorU =5 V
#A30#A30Control signal ignition coil C, cylinder 4U=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A31#A31Control signal ignition coil B, cylinder 2U=U lowU= 2.5 V t high =2.5 msThe frequency varies according to engine speed (RPM)
#A32#A32
#A33#A33Injector no. 4 control signalU=U batT low =2-3 msT increases with engine speed (RPM) and load
#A34#A34Injector no. 2 control signalU=U batT low =2-3 msT increases with engine speed (RPM) and load
#A35#A35Control signal (+) damper motor for the throttle unitPulse width modulation (PWM) signal U top =U bat Pulse ratio 0-100% The polarity of the control signal changes when the damper motor is deployed against the direction of rotation.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A36 (#A36)
#A36#A36Control signal (-) damper motor for the throttle unitPulse width modulation (PWM) signal U top =U bat Pulse ratio 0-100% The polarity of the control signal changes when the damper motor is deployed against the direction of rotation.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A35 (#A35)
#A37#A37
#A38#A38Turbocharger (TC) control valve control signalU=U batDuring turbocharger (TC) control: Pulse width modulation (PWM) signal f = 32 Hz
#A39#A39Sensor, power supply 5 VU = 5 V
#A40#A40Oil level sensorPulse width modulation (PWM) signal U top = 5 V Pulse ratio 17-83% T = 120 ms Pulse train with three pulses, then pause for 1.2 seconds. Pulse no. 1 = oil temperature. Pulse no. 2 = oil level. Pulse no. 3 = oil grade. The pulse ratio for each pulse changes depending on the present: - oil temperature - oil level - oil grade.The PWM signal is generated by the oil level sensor.
#A41#A41Signal (+), front heated oxygen sensor (HO2S)Pulsed current signal, not measured
#A42#A42Signal (-), front heated oxygen sensor (HO2S)Pulsed current signal, not measured
#A43#A43
#A44#A44
#A45#A45Signal (+), rear knock sensor (KS)U=U low
#A46#A46Signal (+) front knock sensor (KS)U=U low
#A47#A47Signal camshaft position (CMP) sensor 1, intake camshaftU = 5 VU = Pulsed signal U top =5 V U offset = 2.5 VThe frequency varies according to engine speed (RPM)
#A48#A48Signal (+), flywheel sensorU=2.5 VU= sine wave voltage U top =5 V U offset =2.5 VMeasured to terminal #A66 #B6) The frequency increases with engine speed (RPM)
#A49#A49
#A50#A50Control signal ignition coil A, cylinder 1U=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A51#A51Control signal ignition coil E, cylinder 3U=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A52#A52Control signal ignition coil D, cylinder 5U=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A53#A53Power ground 3U lowGround terminal, connected to the chassis
#A54#A54Power ground 2U lowGround terminal, connected to the chassis
#A55#A55Control modules communication cable (CAN L)
#A56#A56
#A57#A57
#A58#A58Signal ground, mass air flow (MAF) sensorU=U low
#A59#A59Power supply 5 V throttle unit, potentiometers 1 and 2U =5 V
#A60#A60Sensor, signal groundU=U low
#B1#A61Signal (+), rear heated oxygen sensor (HO2S)Uapprox.0.50 VAbove 0.6 V or below 0.3 V
#B2#A62Signal (-), rear heated oxygen sensor (HO2S)U=U lowU=U low
#B3#A63Signal groundU=U lowGround terminal, connected to the chassis
#B4#A64Signal (-) front knock sensor (KS)U=U low
#B5#A65Camshaft position (CMP) sensor signal groundU=U low
#B6#A66Signal (-) flywheel sensorU=2.5 VU = sine wave voltage U top =5 V U offset =2.5 VMeasured to terminal #A48 (#A48) The frequency increases with engine speed (RPM)
#B7#A67Signal (-) rear knock sensor (KS)U=U low
#B8#A68Signal air conditioning (A/C) pressure sensorU= 0.9 V (at approximately 20°C)U increases with pressure in the air conditioning (A/C) system
#B9#A69
#B10#A70

CONNECTOR A

Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingOther
#B11#B1Control modules communication cable (CAN L)
#B12#B2
#B13#B3
#B14#B4Sensor, signal groundU=U low
#B15#B5Signal ground, accelerator pedal (AP) position sensorU=U low
#B16#B6
#B17#B7Control signal, leak diagnostic unit, pumpPump motor running: U=U low Pump motor not running: U = U bat
#B18#B8Signal, coolant level sensorU=U lowLow engine coolant level: U = U bat Normal engine coolant level: U = Ulow
#B19#B9Power supply, 5 V accelerator pedal (AP) position sensorU =5 V
#B20#B10
#B21#B1130-supply (Power supply from the battery)U=U batU=U batIgnition off: U = U bat
#B22#B12
#B23#B13Control module communication cable (CAN H)
#B24#B14
#B25#B15Clutch pedal sensor signalUnaffected: U = 3.3 V Fully depressed: 100 mm U = 2.2 VU varies depending on the position of the clutch pedal
#B26#B16
#B27#B17Signal, accelerator pedal (AP) position sensorU = 0.4 - 0.1 V with unaffected accelerator pedal (AP) U = 2.5 - 4.4 V = the accelerator pedal (AP) fully depressed On certain vehicles the accelerator pedal (AP) will be at the limit position before the signal reaches 4.4 V.U varies depending on the position of the accelerator pedal (AP)
#B28#B18
#B29#B19
#B30#B20
#B31#B21
#B32#B22Diagnostic lead C-linkU=90% of U batOther values apply if a generic fault-tracing instrument is connected to the data link connector (DLC)
#B33#B23Signal crank, 50-supplyU=U lowU=U lowAt crank: U = U bat
#B34#B24
#B35#B25Signal, accelerator pedal (AP) position sensorU top =12 V t = 4 ms pulse ratio=8% 2% with unaffected accelerator pedal (AP) and 50% - 90% with fully depressed accelerator pedal (AP) On certain vehicles the accelerator pedal (AP) will be at the limit before the signal reaches 90%.Pulse width modulation (PWM) signal from the accelerator pedal (AP) position sensor to the engine control module (ECM)
#B36#B26Stop lamp switch signalWhen the brake pedal is depressed: U = U bat When the brake pedal is not depressed U=U low
#B37#B27
#B38#B28
#B39#B29Signal, outside temperature sensor(0°C) U = 2.92 V (+10°C) U = 2.40 V (+20°C) U = 1.90 V (+30°C) U = 1.46 VTemperature range: -40 to +30°C
#B40#B30
#B41#B31
#B42#B32
#B43#B33
#B44#B34Control signal, leak diagnostic unit, heater padHeating element activated: U = Ulow Heater pad not activated: U = Ubat
#B45#B35
#B46#B36
#B47#B37Signal, ignition on, 15-supplyU=U batU=U batIgnition off: U=U low
#B48#B38System relay control signalU=U lowRelay activated: U=U low Relay not activated: U = U bat The system relay runs on (2-5 minutes)
#B49#B39
#B50#B40Control signal, leak diagnostic unit, valveValve activated: U = Ulow Valve not activated: U = Ubat
#B51#B41
#B52#B42
#B53#B43
#B54#B44Control signal, air conditioning (A/C) relayAir conditioning (A/C) relay activated: U=U low Air conditioning (A/C) relay not activated: U = U bat
#B55#B45
#B56#B46Malfunction indicator lamp (MIL) control signalU=U lowNot activated U=U bat Activated: U=U low
#B57#B47Control signal, fuel pump (FP) control modulePWM signal pulse ratio 35% (+/-5%) engine at operating temperaturePulse width modulation (PWM) signal transmitted by the engine control module (ECM) to the fuel pump (FP) control module. The pulse ratio varies with the requested fuel pressure.
#B58#B48Control signal, engine cooling fan (FC), control modulesNot activated U=U bat Activated: U=U lowThe engine cooling fan (FC) is controlled by the engine control module (ECM).
#B59#B49
#B60#B50

CONNECTOR B

General

All values given below are between the terminals stated in column 2 (Control module terminal) and breakout box terminal #B3 unless otherwise indicated in column 6 (Miscellaneous). Control module terminals #A1-#A70 correspond to terminals #A1-#B10 on the breakout box, terminals #B1-#B50 correspond to #B11-#B60 on the breakout box.

Note. It is important to connect the breakout box and check the ground terminals before taking readings.

HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, terminal #A61, followed by the breakout box number in brackets, (#B1). Example: #A61 (#B1).

U=DC voltage in volts (V)U AC =AC voltage in volts (V)
U bat =Battery voltage (V)F =Frequency in Hertz (Hz)
U low =Voltage approximately 0 V% duty =Duty cycle (pulse ratio) as a percentage (%)
T =Time in milliseconds (ms)I =Current in amperes (A)
Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingOther
#A1#A1Throttle unit signal, potentiometer 1 (circuit 1)Uapprox. 0.4-4 VThe voltage varies depending on the position of the throttle. U increases with throttle opening.
#A2#A2
#A3#A3
#A4#A4Engine coolant temperature (ECT) sensor signal(+30°C) U=1.22 V (+80°C) U = 0.29 V (+100°C) U = 0.17 V
#A5#A5Intake air temperature (IAT) sensor signal(+20°C) U = 3.50 V (+30°C) U = 3.00 V (+40°C) U = 2.50 VThe intake air temperature (IAT) sensor is integrated in the boost pressure sensor.
#A6#A6Control signal, rear heated oxygen sensor (HO2S) preheatingU = UbatPreheating off: U = U bat Preheating on U=U low
#A7#A7Engine cooling fan (FC) control signalPulse width modulation (PWM) signal U high at least 70% of U bat U low =1.2 V f = 100 Hz Pulse ratio = 10-95%
#A8#A8Control signal, preheating, bank 2, rear heated oxygen sensor (HO2S)U = UbatPreheating off: U = Ubat Preheating on: U = UlowNot connected on the XC90
#A9#A9Control signal, canister purge (CP) valveU=U batPWM signal during activation of the canister purge (CP) valve
#A10#A10Signal (+) rear heated oxygen sensor (HO2S), bank 2Not connected on the XC90
#A11#A11Signal (-) rear heated oxygen sensor (HO2S), bank 2Not connected on the XC90
#A12#A12
#A13#A13Control signal, intake camshaft reset valvePWM signal U top =U bat f= 250 Hz (12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A14#A14Injector no. 6 control signalU=U batT= 2-3 msT increases with engine speed (RPM) and load
#A15#A15Injector no. 2 control signalU=U batT= 2-3 msT increases with engine speed (RPM) and load
#A16#A16Injector no. 1 control signalU=U batT= 2-3 msT increases with engine speed (RPM) and load
#A17#A17Power supplyU=U batMeasured via the system relay
#A18#A18Control signal, preheating, bank 1, front heated oxygen sensor (HO2S)U=U batPreheating off: U = U bat Preheating on U=U low
#A19#A19Signal ground, throttle unit, potentiometers 1 and 2U=U low
#A20#A20Throttle unit signal, potentiometer 2 (circuit 2)Uapprox. 4-0.4 VThe voltage varies depending on the position of the throttle. U decreases with increasing throttle opening
#A21#A21Exhaust camshaft reset valve control signalPulse width modulation (PWM) signal U top =U bat f= 250 Hz (12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A22#A22Mass air flow (MAF) sensor signalU = 1 VU = 1.7 VU increases with increasing air mass
#A23#A23Boost pressure sensor signalU = 1.96 VU increases with increasing boost pressure
#A24#A24Front heated oxygen sensor (HO2S), bank 1, pump currentPulsed current supply, not measured
#A25#A25Front heated oxygen sensor (HO2S), bank 2, pump currentPulsed current supply, not measured
#A26#A26Oil pressure switch signalU=U lowU=U bat
#A27#A27Signal camshaft position (CMP) sensor 2, exhaust camshaftU = 5 VU = Pulsed signal U top = 5 V U offset = 2.5 VThe frequency varies according to engine speed (RPM)
#A28#A28Front heated oxygen sensor (HO2S), bank 1, calibration currentNot measured
#A29#A29Power supply, 5 V camshaft position (CMP) sensorU =5 V
#A30#A30Ignition coil no. 5 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A31#A31Ignition coil no. 1 control signalU=U lowU=2.5 V t high =2.5 msThe frequency varies according to engine speed (RPM)
#A32#A32Injector no. 4 control signalU=U batT low =2-3 msT increases with engine speed (RPM) and load
#A33#A33Injector no. 3 control signalU=U batT low =2-3 msT increases with engine speed (RPM) and load
#A34#A34Injector no. 5 control signalU=U batT low =2-3 msT increases with engine speed (RPM) and load
#A35#A35Control signal (+) damper motor for the throttle unitPulse width modulation (PWM) signal U top =U bat Pulse ratio 0-100%. The polarity of the control signal changes when the damper motor is deployed against the direction of rotation.The damper motor is controlled from the integrated power stage in the engine control module (ECM) measured to terminal #A36 (#A36)
#A36#A36Control signal (-) damper motor for the throttle unitPulse width modulation (PWM) signal U top =U bat Pulse ratio 0-100%. The polarity of the control signal changes when the damper motor is deployed against the direction of rotation.The damper motor is controlled from the integrated power stage in the engine control module (ECM) measured to terminal #A35 (#A35)
#A37#A37Control modules communication cable (CAN H)
#A38#A38Turbocharger (TC) control valve control signalU=U batDuring turbocharger (TC) control: Pulse width modulation (PWM) signal f = 32 Hz
#A39#A39Sensor, power supply 5 VU =5 V
#A40#A40Oil level sensor, signalU = UlowPWM signal Utop = 5 V Pulse ratio 17-83% T = 120 ms Pulse train then a pause of 1.2 seconds. Pulse no. 1 = oil temperature. Pulse no. 2 = oil level. Pulse no. 3 = oil grade. The pulse ratio for each pulse changes depending on the present: - oil temperature - oil level - oil quality.The PWM signal is generated by the oil level sensor
#A41#A41Signal (+), front heated oxygen sensor (HO2S) bank 1Pulsed current signal, not measured
#A42#A42Signal (-), front heated oxygen sensor (HO2S) bank 1Pulsed current signal, not measured
#A43#A43Signal (+), front heated oxygen sensor (HO2S) bank 2Pulsed current signal, not measured
#A44#A44Signal (-), front heated oxygen sensor (HO2S) bank 2Pulsed current signal, not measured
#A45#A45Signal (+), rear knock sensor (KS)U=U low
#A46#A46Signal (+) front knock sensor (KS)U=U low
#A47#A47Signal camshaft position (CMP) sensor 1, intake camshaftU =5 VU = Pulsed signal U top =5 V U offset =2.5 VThe frequency varies according to engine speed (RPM)
#A48#A48Signal (+), flywheel sensorU=2.5 VU= sine wave voltage U top =5 V U offset =2.5 VMeasured to terminal #A66 (#B6) The frequency increases with engine speed (RPM)
#A49#A49Ignition coil no. 4 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A50#A50Ignition coil no. 2 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A51#A51Ignition coil no. 6 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A52#A52Ignition coil no. 3 control signalU=U lowU= 2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A53#A53Power ground 3U lowGround terminal connected to the chassis
#A54#A54Power ground 2U lowGround terminal connected to the chassis
#A55#A55Control modules communication cable (CAN L)
#A56#A56
#A57#A57
#A58#A58Signal ground, mass air flow (MAF) sensorU=U low
#A59#A59Power supply 5 V throttle unit, potentiometers 1 and 2U =5 V
#A60#A60Sensor, signal groundU=U low.
#B1#A61Signal (+), rear heated oxygen sensor (HO2S)Uapprox.0.50 VAbove 0.6 V or below 0.3 V
#B2#A62Signal (-), rear heated oxygen sensor (HO2S)U=U lowU=U low
#B3#A63Signal groundU=U lowGround terminal connected to the chassis
#B4#A64Signal (-) front knock sensor (KS)U=U lowU=U low
#B5#A65Camshaft position (CMP) sensor signal groundU=U low
#B6#A66Signal (-) flywheel sensorU= 2.5 VU = sine wave voltage U top =5 V U offset = 2.5 VMeasured to terminal #A48 (#A48) The frequency increases with engine speed (RPM)
#B7#A67Signal (-) rear knock sensor (KS)U=U low
#B8#A68Air conditioning (A/C) pressure sensor signalU= 0.9 V (at 20°C)U increases with pressure in the air conditioning (A/C) system
#B9#A69Front heated oxygen sensor (HO2S), bank 2, calibration currentNot measured
#B10#A70Control signal, preheating, bank 2, front heated oxygen sensor (HO2S)U=U batPreheating off: U = U bat Preheating on U=U low

CONNECTOR A

Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingOther
#B11#B1Control modules communication cable (CAN L)
#B12#B2
#B13#B3
#B14#B4Sensor, signal groundU=U low
#B15#B5Signal ground, accelerator pedal (AP) position sensorU=U low
#B16#B6
#B17#B7Control signal, leak diagnostic unit, pumpPump motor running: U=U low Pump motor not running: U = U bat
#B18#B8Signal, coolant level sensorU=U lowLow engine coolant level: U = U bat Normal engine coolant level: U=U low
#B19#B9Power supply, 5 V accelerator pedal (AP) position sensorU =5 V
#B20#B10
#B21#B1130-supply (Power supply from the battery)U=U batU=U batIgnition off: U = U bat
#B22#B12
#B23#B13Control module communication cable (CAN H)
#B24#B14
#B25#B15Clutch pedal sensor signalUnaffected: U= 3.3 V Fully depressed: 100 mm U= 2.2 VU varies depending on the position of the clutch pedal
#B26#B16
#B27#B17Signal, accelerator pedal (AP) position sensorUnaffected: U approx. 0.4 V Fully depressed accelerator pedal (AP): U approx. 4 VU varies depending on the position of the accelerator pedal (AP)
#B28#B18
#B29#B19
#B30#B20
#B31#B21
#B32#B22Diagnostic lead C-linkU=90% of U batOther values apply if a generic fault-tracing instrument is connected to the data link connector (DLC)
#B33#B23Signal crank, 50-supplyU=U lowU=U lowAt crank: U = U bat
#B34#B24
#B35#B25Signal, accelerator pedal (AP) position sensorPulse width modulation (PWM) signal U top =U bat t= 5 ms pulse ratio = 8-88%The PWM signal from the accelerator pedal (AP) position sensor to the engine control module (ECM).
#B36#B26Stop lamp switch signalWhen the brake pedal is depressed: U = U bat When the brake pedal is not depressed U=U low
#B37#B27
#B38#B28
#B39#B29Signal, outside temperature sensor(0°C) U = 4.3 V (+20°C) U = 3.5 V (+25°C) U = 3.3 V (+30°C) U = 3.0 VTemperature range: -40 to +30°C
#B40#B30
#B41#B31
#B42#B32
#B43#B33
#B44#B34Control signal, leak diagnostic unit, heater padHeating element activated: U = Ulow Heater pad not activated: U = Ubat
#B45#B35
#B46#B36
#B47#B37Signal, ignition on, 15-supplyU=U batU=U batIgnition off: U=U low
#B48#B38System relay, control signalU=U lowRelay activated: U=U low Relay not activated: U = U bat The system relay runs on (2-5 minutes)
#B49#B39
#B50#B40Control signal, leak diagnostic unit, valveValve activated: U = Ulow Valve not activated: U = Ubat
#B51#B41
#B52#B42
#B53#B43
#B54#B44Control signal, air conditioning (A/C) relayAir conditioning (A/C) relay activated: U=U low Air conditioning (A/C) relay not activated: U = U bat
#B55#B45Fuel pump (FP) activation control signalPWM signal to the central electronic module (CEM) to control the fuel pump (FP) relay
#B56#B46Malfunction indicator lamp (MIL) control signalU=U lowNot activated: U = U bat Activated: U=U low
#B57#B47
#B58#B48Control signal, engine cooling fan (FC), control modulesNot activated: U = U bat Activated: U=U lowThe engine cooling fan (FC) is controlled by the engine control module (ECM).
#B59#B49
#B60#B50

CONNECTOR B

General

All values listed below should be measured between the respective terminal in column 1 (control module terminal) and terminal #B3 unless stated otherwise in column 6 (Other). Control module terminals #A1-#A70 correspond to terminals #A1-#B10 on the breakout box, terminals #B1-#B50 correspond to #B11 - #B60 on the breakout box.

Note. It is important to connect the breakout box and check the ground terminals before taking readings.

HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, terminal #A61, followed by the breakout box number in brackets, (#B1). Example: #A61 (#B1).

U=DC voltage in volts (V)U AC =AC voltage in volts (V)
U bat =Battery voltage (V)F =Frequency in Hertz (Hz)
U low =Voltage approximately 0 V% duty =Duty cycle (pulse ratio) as a percentage (%)
T =Time in milliseconds (ms)I =Current in amperes (A)
Control module terminalBreakout box terminalSignal typeIgnition onEngine idlingOther
#A1#A1Throttle unit signal, potentiometer 1 (circuit 1)U approx. 0.4-4 VThe voltage varies depending on the position of the throttle. U increases with throttle opening.
#A2#A2
#A3#A3
#A4#A4Engine coolant temperature (ECT) sensor signal(+30°C) U=1.22 V (+80°C) U = 0.29 V (+100°C) U = 0.17 V
#A5#A5Signal intake air temperature (IAT) sensor(+20°C) U = 3.50 V (+30°C) U = 3.00 V (+40°C) U = 2.50 VTurbocharged engines: Intake air temperature (IAT) sensor is integrated in the boost pressure sensor. Naturally aspirated engines: Intake air temperature (IAT) sensor is integrated in the mass air flow (MAF) sensor
#A6#A6Control signal, preheating, bank 1, rear heated oxygen sensor (HO2S)U = UbatPreheating off: U = U bat Preheating on U=U low
#A7#A7Engine cooling fan (FC) control signalPulse width modulation (PWM) signal U high at least 70% of U bat U low = 1.2 V f = 100 Hz Pulse ratio = 10-95%
#A8#A8Control signal, preheating, bank 2, rear heated oxygen sensor (HO2S)U = U batPreheating off: U = U bat Preheating on U=U low
#A9#A9Control signal, canister purge (CP) valveU = U batPWM signal during activation of the canister purge (CP) valve
#A10#A10Signal (+) rear heated oxygen sensor (HO2S), bank 2
#A11#A11Signal (-) rear heated oxygen sensor (HO2S), bank 2
#A12#A12
#A13#A13Control signal, intake camshaft reset valvePWM signal U top =U bat f = 250 Hz (+-12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A14#A14Injector no. 6 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A15#A15Injector no. 2 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A16#A16Injector no. 1 control signalU = U batT= 2-3 msT increases with engine speed (RPM) and load
#A17#A17Power supplyU = U batSupplied via the system relay
#A18#A18Control signal, preheating, bank 1, front heated oxygen sensor (HO2S)U = U batPreheating off: U = U bat Preheating on: U=U low
#A19#A19Signal ground, throttle unit, potentiometers 1 and 2U=U low
#A20#A20Throttle unit signal, potentiometer 2 (circuit 2)U approx. 4 -0.4 VThe voltage varies depending on the position of the throttle. U decreases with increasing throttle opening
#A21#A21Exhaust camshaft reset valve control signal (turbocharged engines only)Pulse width modulation (PWM) signal U top =U bat f=250 Hz (+-12.5 Hz) Pulse ratio 20-95%The pulse ratio governs control of the camshaft
#A22#A22Mass air flow (MAF) sensor signalU = 1 VU = 1.7 VU increases with increasing air mass
#A23#A23Boost pressure sensor signal (turbocharged engines only)U = 1.96 VU increases with increasing boost pressure
#A24#A24Front heated oxygen sensor (HO2S), bank 1, pump currentPulsed current supply, not measured
#A25#A25Front heated oxygen sensor (HO2S), bank 2, pump currentPulsed current supply, not measured
#A26#A26Oil pressure switch signalU=U lowU = U bat
#A27#A27Signal camshaft position (CMP) sensor 2 exhaust camshaft (Turbocharged engines only)U =5 VU = Pulsed signal U top = 5 V Uoffset = 2.5 VThe frequency varies according to engine speed (RPM)
#A28#A28Front heated oxygen sensor (HO2S), bank 1, calibration currentNot measured
#A29#A29Power supply, 5 V camshaft position (CMP) sensorU =5 V
#A30#A30Ignition coil no. 5 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A31#A31Ignition coil no. 1 control signalU=U lowU=2.5 V t high =2.5 msThe frequency varies according to engine speed (RPM)
#A32#A32Injector no. 4 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A33#A33Injector no. 3 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A34#A34Injector no. 5 control signalU = U batT low =2-3 msT increases with engine speed (RPM) and load
#A35#A35Control signal (+) damper motor for the throttle unitPWM signal U top =U batThe damper motor is controlled from the integrated power stage in the engine control module (ECM) measured to terminal #36 (breakout box terminal #A36)
#A36#A36Control signal (-) damper motor for the throttle unitPWM signal U top =U batThe damper motor is controlled from the integrated power stage in the engine control module (ECM) measured to terminal #35 (breakout box terminal #A35)
#A37#A37
#A38#A38Control signal for the turbocharger (TC) control valve (turbocharged engines only)U = U batDuring turbocharger (TC) control: PWM signal f = 32 Hz
#A39#A39Power supply 5 V, boost pressure sensor, A/C pressure sensor, mass air flow (MAF) sensorU =5 V
#A40#A40
#A41#A41Signal (+), front heated oxygen sensor (HO2S) bank 1Pulsed current signal, not measured
#A42#A42Signal (-), front heated oxygen sensor (HO2S) bank 1Pulsed current signal, not measured
#A43#A43Signal (+), front heated oxygen sensor (HO2S) bank 2Pulsed current signal, not measured
#A44#A44Signal (-), front heated oxygen sensor (HO2S) bank 2Pulsed current signal, not measured
#A45#A45Signal (+), rear knock sensor (KS)U=U low
#A46#A46Signal (+) front knock sensor (KS)U=U low
#A47#A47Signal camshaft position (CMP) sensor 1, intake camshaftU =5 VU = Pulsed signal U top =5 V U offset = 2.5 VThe frequency varies according to engine speed (RPM)
#A48#A48Signal (+), flywheel sensorU=2.5 VU= sine wave voltage U top =5 V U offset = 2.5 VMeasured to terminal #A66 (terminal #B6 on the breakout box) The frequency increases with engine speed (RPM)
#A49#A49Ignition coil no. 4 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A50#A50Ignition coil no. 2 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A51#A51Ignition coil no. 6 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A52#A52Ignition coil no. 3 control signalU=U lowU=2.5 V t high =2 msThe frequency varies according to engine speed (RPM)
#A53#A53Power ground 3U lowGround terminal connected to the chassis
#A54#A54Power ground 2U lowGround terminal connected to the chassis
#A55#A55
#A56#A56
#A57#A57
#A58#A58Signal ground, mass air flow (MAF) sensorU=U low
#A59#A59Power supply 5 V throttle unit, potentiometers 1 and 2U =5 V
#A60#A60Signal ground Air conditioning (A/C) pressure sensor, boost pressure sensor, engine coolant temperature (ECT) sensorU=U low
#A61#B1Signal (+), rear heated oxygen sensor (HO2S) bank 1Uapprox.0.50 VAbove 0.6 V or below 0.3 V
#A62#B2Signal (-) rear heated oxygen sensor (HO2S) bank 1U=U lowU=U low
#A63#B3Signal groundU=U lowGround terminal connected to the chassis
#A64#B4Signal (-) front knock sensor (KS)U=U lowU=U low
#A65#B5Camshaft position (CMP) sensor signal groundU=U low
#A66#B6Signal (-) flywheel sensorU=2.5 VU = sine wave voltage U top =5 V U offset = 2.5 VMeasured to terminal #A48 (terminal #A48 on the breakout box) The frequency increases with engine speed (RPM)
#A67#B7Signal (-) rear knock sensor (KS)U=U lowU=U low
#A68#B8Air conditioning (A/C) pressure sensor signalU = 0.9 V (at 20°C)U increases with pressure in the air conditioning (A/C) system
#A69#B9Front heated oxygen sensor (HO2S), bank 2, calibration currentNot measured
#A70#B10Control signal, preheating, bank 2, front heated oxygen sensor (HO2S)U = U batPreheating off: U = U bat Preheating on: U=U low
Control module terminalBreakout box terminalSignal typeIgnition onEngine idlingOther
#B1#B11Control modules communication cable (CAN L)
#B2#B12
#B3#B13
#B4#B14Signal ground clutch pedal position sensor, outside temperature sensorU=U low
#B5#B15Signal ground, accelerator pedal (AP) position sensorU=U low
#B6#B16
#B7#B17Control signal, leak diagnostic unit, pumpPump motor running: U=U low Pump motor not running: U = U bat
#B8#B18Signal, coolant level sensorU=U lowLow engine coolant level: U = U bat Normal engine coolant level: U=U low
#B9#B19Power supply, 5 V accelerator pedal (AP) position sensorU =5 V
#B10#B20
#B11#B2130-supply (Power supply from the battery)U = U batU = U batIgnition off: U = U bat
#B12#B22
#B13#B23Control module communication cable (CAN H)
#B14#B24
#B15#B25Clutch pedal sensor signalUnaffected: U = 3.3 V Fully depressed: 100 mm U = 2.2 VU varies depending on the position of the clutch pedal
#B16#B26
#B17#B27Signal, accelerator pedal (AP) position sensorUnaffected: Uapprox.0.4 V Fully depressed accelerator pedal (AP): Uapprox.4 VU varies depending on the position of the accelerator pedal (AP)
#B18#B28
#B19#B29
#B20#B30
#B21#B31
#B22#B32Diagnostic lead C-linkU=90% of U batOther values apply if a generic fault-tracing instrument is connected to the data link connector (DLC)
#B23#B33Signal crank, 50-supplyU=U lowU=U lowAt crank: U = U bat
#B24#B34
#B25#B35Signal, accelerator pedal (AP) position sensorPWM signal U top = U bat t= 5 ms pulse ratio = 8-88%Pulse width modulation (PWM) signal from the accelerator pedal (AP) position sensor to the engine control module (ECM)
#B26#B36Stop lamp switch signalWhen the brake pedal is depressed: U = U bat When the brake pedal is not depressed U=U low
#B27#B37
#B28#B38
#B29#B39Signal, outside temperature sensor(0°C) U = 2.92 V (+10°C) U = 2.40 V (+20°C) U = 1.90 V (+30°C) U = 1.46 VTemperature range: -40 to +30°C
#B30#B40
#B31#B41
#B32#B42
#B33#B43
#B34#B44
#B35#B45
#B36#B46
#B37#B47Signal, ignition on, 15-supplyU = U batU = U batIgnition off: U=U low
#B38#B48System relay, control signalU=U lowRelay activated: U=U low Relay not activated: U = U bat The system relay runs on (2-5 minutes)
#B39#B49
#B40#B50Control signal, leak diagnostic unit, valveValve activated: U = Ulow Valve not activated: U = Ubat
#B41#B51
#B42#B52
#B43#B53
#B44#B54Control signal, air conditioning (A/C) relayAir conditioning (A/C) relay activated: U=U low Air conditioning (A/C) relay not activated: U = U bat
#B45#B55Fuel pump (FP) activation control signalPulse width modulated (PWM) signal to the central electronic module (CEM) to control the fuel pump (FP) relay
#B46#B56Malfunction indicator lamp (MIL) control signalU=U lowNot activated: U = U bat Activated: U=U low
#B47#B57
#B48#B58Control signal, engine cooling fan (FC), control modulesNot activated: U = U bat Activated: U=U lowThe engine cooling fan (FC) is controlled by the engine control module (ECM)
#B49#B59
#B50#B60

Component specifications

Note. As the graphics in this service information are used for different model years and/or models, some variation may occur. However, the essential information in the graphics is always correct.

Scheme 105

Scheme 105: Bosch ME 7 engine control module (ECM)

Integrated atmospheric pressure sensor

Scheme 106

Scheme 106: Throttle unit

Damper motor integrated with the electronic unit

Scheme 107

Scheme 107: Accelerator pedal (AP) position sensor

Two signals. Pulse ratio and lineal signal (digital/analog)

Scheme 108

Scheme 108: Pressure regulator

Line pressure 380 kPa

Scheme 109

Scheme 109: Mass air flow (MAF) sensor

B52x4 Tx, B6xx4 Sx

Mass air flow (MAF) sensor resistive film. Measurement range 0 -640 kg/h.

Q (kg/h)12.015.030.060.0
V (Volts)1.311.391.692.11

B6284 Tx

Mass air flow (MAF) sensor resistive film. Measurement range 0 - 850 kg/h.

Q (kg/h)15.030.060.0120.0
V (Volts)1.341.632.012.56

Scheme 110

Scheme 110: Fuel pump

Pump capacity at line pressure of 380 kPa and 13 V 125 l/min.

Electrical/power consumption at a line pressure of 380 kPa and 13 V is maximum 7.5 A

Scheme 111

Scheme 111: Injector

Coil resistance approximately 12 ohms (at 20°C).

Scheme 112

Scheme 112: Boost pressure sensor

Piezo resistive lineal pressure sensor. Measurement range 20.0-250 kPa.

P (kPa)90.0101.3150.0200.0
V /(Volts)1.691.902.803.71

Scheme 113

Scheme 113: Turbocharger (TC) control valve

Pulse ratio valve. Resistance 29.7 ohms

Scheme 114

Scheme 114: Camshaft reset valve

Pulse ratio valve. Resistance 3.7 ohms

Scheme 115

Scheme 115: Intake air temperature sensor

B52x4 Tx, B6284 Tx

NTC resistance.

Temperature (°C)010203040
R (ohms)159319672606839232603
V (Volts)4.303.943.503.002.50

B6xx4 Sx

NTC resistance.

Temperature (°C)010203040
R (ohms)55003600242016601200
V (Volts)3.402.902.401.941.57

Scheme 116

Scheme 116: Engine coolant temperature (ECT) sensor

NTC resistance.

Temperature (°C)010204080100
R (ohms)5740370024501150318184
V (Volts)2.652.101.620.920.290.17

Scheme 117

Scheme 117: Knock sensor (KS)

Piezoelectric crystal.

Scheme 118

Scheme 118: Camshaft position sensor (CMP)

Magnetic resistive sensor with a permanent magnet

Scheme 119

Scheme 119: Engine speed (RPM) sensor

Inductive sensor with a permanent magnet Resistance 125.5 17 ohms

Scheme 120

Scheme 120: Front heated oxygen sensor (HO2S)

Linear probe

See Component specifications

The component specification gives the value of the component when the connector is disconnected. Where no value is given, it is not possible to measure a relevant value at the component.

The graphic within the brackets indicates the terminal pin on the component to which the value refers.

DesignationTypeSupply voltageValueOther
Air conditioning (A/C) relayMechanical relay12 V (#1 coil)Approximately 96 ohms (terminals #1-#2)
A/C pressure sensorAbsolute manifold absolute pressure (MAP) sensor5 V (#3)
Stop lamp switchPosition switch12 V (#1)The switch is closed when the pedal is depressed (terminals #1-#5)
Fuel pump (FP) relayMechanical relayApproximately 96 ohms (terminals #1-#2)The relay is controlled by the central electronic module (CEM)
Engine cooling fan (FC) control moduleElectronic speed control module with integrated power stage12 V (terminal #A1)
Canister purge (CP) valveElectromagnetic valve12 V (#1)20-22 ohms at 20°C (#1-#2)
Accelerator pedal (AP) position sensorElectronic pedal sensor with 2 output signals, PWM and a linear analog signal12 V (#1) 5 V (terminal #6) Power supply for the analog position sensor
Throttle unitElectronic throttle control module with two integrated potentiometers and a damper motor5 V (#3)1.2-3.5 ohms (terminals #1-#4 motor winding). 1000-1500 ohms (terminals #2-#3 Parallel connection of potentiometers 1 and 2). Approximately 820 ohms when the throttle is closed. Approximately 1580 ohms at wide open throttle (WOT) (terminal #2-#6 potentiometer 1). Approximately 1480 ohms when the throttle is closed. Approximately 500 ohms at wide open throttle (terminals #2-#5 potentiometer 2).
InjectorElectromagnetic injector12 V (#1)Approximately 12 ohms at 20°C (#1-#2)
Camshaft sensorMagnetic resistive sensor5 V (#1)
Knock sensor (KS)Piezo electric componentGreater than 4 Mohms (applies to both knock sensors (KS)). (terminals #1-#2 front knock sensor (KS)) Greater than 4 Mohms (terminals #3-#4 rear knock sensor (KS))Separate signal ground for the knock sensors (KS)
Clutch pedal sensorSlide potentiometer5 V (#2)Unaffected pedal: 1400-2400 ohms Fully depressed pedal: 200-800 ohms (#2-#4)
Cooling fan for control modulesFan motor12 V (#1)The engine cooling fan (FC) is controlled by the engine control module (ECM)
Coolant level sensorPosition switchConnected to ground (terminal #2)Closed when the engine coolant level is normal
Boost pressure sensorAbsolute manifold absolute pressure (MAP) sensor5 V (#1)
Preheating, front heated oxygen sensor (HO2S)PTC resistor12 V (#3)2.6-3.4 ohms at 20°C (#3-#4)
Preheating, Heated oxygen sensor (HO2S)PTC resistor12 V (#1)Approximately 9 ohms at 20°C (terminal #1-#2)
Mass air flow (MAF) sensor12 V (#2) 5 V (#4)
Air temperature sensor, intakeNTC resistor5 V (#4)1900-2100 ohms at 25°C (#1-#3)Built-in in the mass air flow (MAF) sensor
Intake air temperature (IAT) sensor, (turbocharged engines)NTC resistor5 V (#1)15931 ohms at 0°C 9672 ohms at 10°C 6068 ohms at 20°C 3923 ohms 30°C (#1-#2)Applies to a separately installed sensor
Leak diagnostic unitConsists of an air pump, electromagnetic valve and an internal heating element12 V (#4)Approximately 118 ohms (terminals #1-#4 pump motor winding) 27.9 -34.1 ohms (terminals #3-#4 Valve coil)
Engine coolant temperature (ECT) sensorNTC resistor5 V (#1)15040 ohms at -20°C 2450 ohms at 20°C 318 ohms at 80°C (#1- #2)
PTC resistor air preheatingPTC resistor12 V (#1)Approximately 10 ohms at 20°C
Oil pressure sensorPressure switch (Pressostat)Grounded in the cylinder blockClosed switch when the oil pressure is low
Reset valve, camshaftElectromagnetic valve12 V (#1)9.9 -11.1 ohms (#1-#2)
Flywheel sensorEngine speed sensor108.5-142.5 ohms at 20°C (#1-#2)
System relayMechanical relay12 V (#1 coil)Approximately 80 ohms (terminals #1-#2)
Turbocharger (TC) control valveElectromagnetic valve (3 way)12 V (#1)21.8-24.2 ohms at 20°C (terminals #1-#2)
Outside temperature the sensorNTC resistor5 V (#1)18702 ohms at -20°C 6318 ohms at 0°C 2424 ohms at 20°C 1034 ohms at 40°C (#1-#3)

See Component specifications

The component specification gives the value of the component when the connector is disconnected. Where no value is given, it is not possible to measure a relevant value at the component.

The graphic within the brackets indicates the terminal pin on the component to which the value refers.

DesignationTypeSupply voltageValueOther
Air conditioning (A/C) relayMechanical relay12 V (#1)Approximately 96 ohms (coil)
A/C pressure sensorManifold absolute pressure (MAP) sensor5 V (#3)
Stop lamp switchPosition switch12 V (#1)The switch is closed when the pedal is depressed (terminals #1-#5)
Fuel pump (FP) relayMechanical relayApproximately 96 ohms (coil)The relay is controlled by the central electronic module (CEM)
Engine cooling fan (FC) control moduleThere are different engine cooling fan control modules depending on the engine variant.
Canister purge (CP) valveElectromagnetic valve12 V (#1)17-24 ohms at 20°C (terminals #1-#2)
Accelerator pedal (AP) position sensorElectronic pedal sensor with 2 output signals, PWM and a linear analog signal12 V (terminal #1) 5 V (terminal #6) Power supply analog position sensors
Throttle unitElectronic throttle control module with two integrated potentiometers and a damper motor5 V (#3)1.2-3.5 ohms (terminals #1-#4 motor winding). 1000-1500 ohms (terminals #2-#3 Parallel connection of potentiometers 1 and 2). Approximately 820 ohms when the throttle is closed. Approximately 1580 ohms at wide open throttle (terminals #2-#6 potentiometer 1). Approximately 1480 ohms when the throttle is closed. Approximately 500 ohms at wide open throttle (terminals #2-#5 potentiometer 2)
InjectorElectromagnetic injector valve12 V (#1)Approximately 12 ohms at 20°C (terminal #1-#2)
Camshaft sensorMagneto-resistive sensor5 V (#1)
Knock sensor (KS)Piezo electric componentGreater than 1 Mohms (terminal #1-#2 front knock sensor (KS)). Greater than 1Mohms (terminals #3-#4 rear knock sensor (KS))Separate signal ground for the knock sensors (KS)
Clutch pedal sensorSlide potentiometer5 V (#2)Unaffected pedal: 1400-2400 ohms Fully depressed pedal: 200-800 ohms (#2-#4)
Engine cooling fan (FC) control modulesFan motor12 V (#1)The engine cooling fan (FC) is controlled by the engine control module (ECM)
Coolant level sensorPosition switchConnected to ground (terminal #2)Closed when the engine coolant level is normal
Boost pressure sensorManifold absolute pressure (MAP) sensor5 V (#3)Turbocharged (TC) engines only
Preheating front heated oxygen sensor (HO2S)PTC resistor12 V (#3)2.6-3.4 ohms at 20°C (terminals #3-#4)
Preheating, rear heated oxygen sensor (HO2S)PTC resistor12 V (#1)Approximately 9 ohms at 20°C (terminal #1-#2)
Mass air flow (MAF) sensor12 V (#2) 5 V (#4)
Intake air temperature (IAT) sensor inletNTC resistorTurbocharged engines: 5 V (#2) Naturally aspirated engines: 5 V (#1)5886 ohms at 0°C 3791 ohms at 10°C 2510 ohms at 20°C 1715 ohms 30°C Turbocharged engines: (#1-#2). Naturally aspirated engines: (#1-#3)Turbocharged engines: intake air temperature (IAT) sensor, integrated in the boost pressure sensor. Naturally aspirated engines: intake air temperature (IAT) sensor, integrated in the mass air flow (MAF) sensor
Leak diagnostic unitConsists of an air pump, electromagnetic valve and an internal heating element (PTC resistor)12 V (#4)Approximately 118 ohms (terminals #1-#4 pump motor winding) 27.9 -34.1 ohms (terminals #3-#4 Valve coil)The heating element for heating up the pulsed secondary air injection system (PAIR) pump is controlled by the central electronic module (CEM)
Engine coolant temperature (ECT) sensorNTC resistor5 V (#1)15040 ohms at -20°C 2450 ohms at 20°C 318 ohms at 80°C (#1- #2)
PTC resistor air preheatingPTC resistor12 V (#1)Approximately 10 ohms at 20°C (#1-#2)
Oil pressure sensorPressure switch (Pressostat)Grounded in the cylinder blockClosed switch when the oil pressure is low
Camshaft reset valveElectromagnetic valve12 V (#1)3.7-11.1 ohms (#1-#2)
Flywheel sensorEngine speed sensor108.5-142.5 ohms at 20°C (terminals #1-#2)
System relayMechanical relay12 V (#1)Approximately 80 ohms (coil)
Turbocharger (TC) control valveElectromagnetic valve (3 way)12 V (#1)21.8-24.2 ohms at 20°C (terminals #1-#2)Turbocharged (TC) engines only
Outer temperature sensorNTC resistor5 V (#2)18702 ohms at -20°C 6318 ohms at 0°C 2424 ohms at 20°C 1034 ohms at 40°C (#2- #3)

The component specification gives the value of the component when the connector is disconnected. Where no value is given, it is not possible to measure a relevant value at the component.

The graphic within the brackets indicates the terminal pin on the component to which the value refers.

DesignationTypeSupply voltageValueOther
Air conditioning (A/C) relayMechanical relay12 V (#1)Approximately 96 ohms (coil)
A/C pressure sensorAbsolute manifold absolute pressure (MAP) sensor5 V (#3)
Stop lamp switchPosition switch12 V (#1)The switch is closed when the pedal is depressed (terminals #1-#5)
Fuel pump (FP) relayMechanical relayApproximately 96 ohms (coil)The relay is controlled by the central electronic module (CEM)
Fuel temperature sensorNTC resistor5V (#3)5896 ohms at 0°C 3792 ohms at 10°C 2500ohms at 20°C 1707ohms at 30°C 1175 ohms at 40°C (#1-#2)Integrated in the fuel pressure sensor
Fuel pressure sensorPiezo resistive pressure sensor5V (#3)
Engine cooling fan (FC) control module12 V (#2)
Canister purge (CP) valveElectromagnetic valve12 V (#1)17-24 ohms at 20°C (terminals #1-#2)
Accelerator pedal (AP) position sensorElectronic pedal sensor with two output signals, PWM and a linear analog signal12 V (terminal #1) 5 V (terminal #6) Power supply analog position sensors
Throttle unitElectronic throttle control module with two integrated potentiometers and a damper motor5 V (#3)1.2-3.5 ohms (terminals #1-#4 motor winding). 1000-1500 ohms (terminals #2-#3 Parallel connection of potentiometers 1 and 2). Approximately 820 ohms when the throttle is closed. Approximately 1580 ohms at wide open throttle (terminals #2-#6 potentiometer 1). Approximately 1480 ohms when the throttle is closed. Approximately 500 ohms at wide open throttle (terminals #2-#5 potentiometer 2)
InjectorElectromagnetic injector valve12 V (#1)Approximately 12 ohms at 20°C (terminal #1-#2)
Camshaft sensorMagneto-resistive sensor5 V (#1)
Knock sensor (KS)Piezo electric componentGreater than 1 Mohms (terminal #1-#2 front knock sensor (KS)). Greater than 1 Mohms (terminals #3-#4 rear knock sensor (KS))Separate signal ground for the knock sensors (KS)
Clutch pedal sensorSlide potentiometer5 V (#2)Unaffected pedal: 1400-2400 ohms Fully depressed pedal: 200-800 ohms (#2-#4)
Cooling fan for control modulesFan motor12 V (#1)The engine cooling fan (FC) is controlled by the engine control module (ECM)
Coolant level sensorPosition switchConnected to ground (terminal #2)Closed when the engine coolant level is normal
Boost pressure sensorAbsolute manifold absolute pressure (MAP) sensor5 V (#3)
Preheating, front heated oxygen sensor (HO2S)PTC resistor12 V (#3)2.6-3.4 ohms at 20°C (terminals #3-#4)
Preheating, rear heated oxygen sensor (HO2S)PTC resistor12 V (#1)Approximately 9 ohms at 20°C (terminal #1-#2)
Mass air flow (MAF) sensor12 V (#2) 5 V (#4)
Air temperature sensor, intakeNTC resistor5 V (#3)5886 ohms at 0°C 3791 ohms at 10°C 2510 ohms at 20°C 1715 ohms 30°C (#1-#2)Integrated in the boost pressure sensor
Leak diagnostic unitConsists of an air pump, an electromagnetic valve and an internal heating element (PTC resistor)12 V (#4)Approximately 118 ohms (terminals #1-#4 pump motor winding) 27.9 -34.1 ohms (terminals #3-#4 Valve coil)The heating element for heating up the pulsed secondary air injection system (PAIR) pump is controlled by the central electronic module (CEM)
Engine coolant temperature (ECT) sensorNTC resistor5 V (#1)15040 ohms at -20°C 2450 ohms at 20°C 318 ohms at 80°C (#1- #2)
PTC resistor air preheatingPTC resistor12 V (#1)Approximately 10 ohms at 20°C
Oil level sensorElectronic sensor with PTC resistor and capacitive measurement element5 V (#3)
Oil pressure sensorPressure switch (Pressostat)Grounded in the cylinder blockClosed switch when the oil pressure is low
Camshaft reset valveElectromagnetic valve12 V (#1)3.7-11.1 ohms (#1-#2)
Flywheel sensorEngine speed sensor108.5-142.5 ohms at 20°C (terminals #1-#2)
System relayMechanical relay12 V (#1)Approximately 80 ohms (coil)
Turbocharger (TC) control valveElectromagnetic valve (3 way)12 V (#1)21.8-24.2 ohms at 20°C (terminals #1-#2)
Outer temperature sensorNTC resistor5 V (#1)18702 ohms at -20°C 6318 ohms at 0°C 2424 ohms at 20°C 1034 ohms at 40°C (#1- #3)

See Component specifications