Signal specification (B5234T3; B5244T3; 2001)
General
All the values given below are between the respective terminal in column 1 and terminal #B3 in column 2 (power ground) unless otherwise stated in brackets after the table entry. Control module terminals #A1-#A60 correspond to terminals #A1-#60 on the breakout box, terminals #A61-#A70 correspond to terminals #B1-#B10 on the breakout box and terminals #B1-#B50 correspond to terminals #B10-#B60 on the breakout box.
Note. It is important to connect the breakout box and check the ground terminals before taking readings.
HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, #A61, followed by the breakout box number in brackets, (#B1).
HINT: Example: #A51 (#B1)
| U= | DC voltage in volts (V) | U AC = | AC voltage in volts (V) |
|---|---|---|---|
| U bat = | Battery voltage (V) | F = | Frequency in Hertz (Hz) |
| U low = | Voltage approximately 0 V | % duty = | Duty cycle (pulse ratio) as a percentage (%) |
| T = | Time in milliseconds (ms) |
| Terminal | Breakout box | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #A1 | #A1 | ||||
| #A2 | #A2 | ||||
| #A3 | #A3 | ||||
| #A4 | #A4 | Signal (+) engine coolant temperature (ECT) sensor | (+30° C) U=1.22V (+80° C) U=0.29V (+100° C) U=0.17V | ||
| #A5 | #A5 | Signal (-) intake air temperature (IAT) sensor | (+20° C) U=3.50V (+30° C) U=3.00V (+40° C) U=2.50V | ||
| #A6 | #A6 | Control signal, engine cooling fan (FC) high-speed | Engine cooling fan (FC) off: U = U bat Engine cooling fan (FC) on: U=U low | ||
| #A7 | #A7 | Control signal, engine cooling fan (FC) low-speed | Engine cooling fan (FC) off: U = U bat Engine cooling fan (FC) on: U=U low | ||
| #A8 | #A8 | ||||
| #A9 | #A9 | EVAP control signal | U = U bat | PWM signal during activation of the canister purge (CP) valve | |
| #A10 | #A10 | ||||
| #A11 | #A11 | ||||
| #A12 | #A12 | Pulsed secondary air injection system (PAIR) valve, control signal | U = U bat | ||
| #A13 | #A13 | Camshaft reset valve control signal | Pulse width modulation (PWM) signal U top =U bat t = 4 ms pulse ratio=12.5 % | Pulse width modulation (PWM) signal U top =U bat t = 4 ms pulse ratio = 50 % | The pulse ratio increases with engine speed (RPM) |
| #A14 | #A14 | Control signal injector 5 | U = U bat | T= 2-3 ms | T increases with engine speed (RPM) and load |
| #A15 | #A15 | Control signal injector 3 | U = U bat | T= 2-3 ms | T increases with engine speed (RPM) and load |
| #A16 | #A16 | Control signal injector 1 | U = U bat | T= 2-3 ms | T increases with engine speed (RPM) and load |
| #A17 | #A17 | ||||
| #A18 | #A18 | Control signal, front heated oxygen sensor (HO2S) preheating | U = U bat | Preheating of U=U bat Preheating U=U low | |
| #A19 | #A19 | ||||
| #A20 | #A20 | ||||
| #A21 | #A21 | ||||
| #A22 | #A22 | Mass air flow (MAF) sensor signal | U=1 volt | U=1.7 volt | U increases with increasing air mass |
| #A23 | #A23 | Boost pressure sensor signal | U=1.96 volts | U increases with increasing boost pressure | |
| #A24 | #A24 | Front heated oxygen sensor (HO2S), pump current | Pulsed power supply - cannot be measured | Pulsed power supply - cannot be measured | |
| #A25 | #A25 | ||||
| #A26 | #A26 | Oil pressure switch signal | U=U low | U = U bat | |
| #A27 | #A27 | ||||
| #A28 | #A28 | Front heated oxygen sensor (HO2S), calibration current | Cannot be measured | Cannot be measured | |
| #A29 | #A29 | Power supply, camshaft position (CMP) sensor | U =5 V | ||
| #A30 | #A30 | Ignition coil no. 2 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A31 | #A31 | Ignition coil no. 1 control signal | U=U low | U=2.5 V t high =2.5 ms | The frequency varies according to engine speed (RPM) |
| #A32 | #A32 | ||||
| #A33 | #A33 | Injector no. 4 control signal | U = U bat | T low =2-3 ms | T increases with engine speed (RPM) and load |
| #A34 | #A34 | Injector no. 2 control signal | U = U bat | T low =2-3 ms | T increases with engine speed (RPM) and load |
| #A35 | #A35 | Control signal, rear heated oxygen sensor (HO2S) preheating | U = U bat | Preheating of U=U bat Preheating U=U low | |
| #A36 | #A36 | ||||
| #A37 | #A37 | Control modules communication cable (CAN H) | Between the engine control module (ECM) and the throttle unit | ||
| #A38 | #A38 | Turbocharger (TC) control valve control signal | U = U bat | U = U bat | Active U=PWM signal |
| #A39 | #A39 | Manifold absolute pressure (MAP) sensor, air conditioning (A/C) pressure sensor, mass air flow (MAF) sensor, 5 volt power supply | U=5 volt | ||
| #A40 | #A40 | ||||
| #A41 | #A41 | Signal (+), front heated oxygen sensor (HO2S) | Pulsed current signal, cannot be measured | Pulsed current signal, cannot be measured | |
| #A42 | #A42 | Signal (-), front heated oxygen sensor (HO2S) | Pulsed current signal, cannot be measured | Pulsed current signal, cannot be measured | |
| #A43 | #A43 | ||||
| #A44 | #A44 | ||||
| #A45 | #A45 | Signal (+), rear knock sensor (KS) | U=U low | ||
| #A46 | #A46 | Signal (+) front knock sensor (KS) | U=U low | ||
| #A47 | #A47 | Signal (+), camshaft position (CMP) sensor | U=5 volts | U= quadratic wave voltage U top =5volts | The frequency varies according to engine speed (RPM) |
| #A48 | #A48 | Signal (+), flywheel sensor | U=2.5 volts | U= sine wave voltage U top =5volts U offset =2.5volts | |
| #A49 | #A49 | ||||
| #A50 | #A50 | Ignition coil no. 3 control signal | U=U low | U= 2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A51 | #A51 | Ignition coil no. 5 control signal | U=U low | U= 2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A52 | #A52 | Ignition coil no. 4 control signal | U=U low | U= 2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A53 | #A53 | Power ground 3 | U low | ||
| #A54 | #A54 | Power ground 4 | U low | ||
| #A55 | #A55 | Control modules communication cable (CAN L) | Between the engine control module (ECM) and the throttle unit | ||
| #A56 | #A56 | Control signal, accelerator pedal (AP) position sensor PWM signal | U top =12 V t = 4 ms pulse ratio=8% 2% with unaffected accelerator pedal (AP) and 50% - 90% with fully depressed accelerator pedal (AP) On certain vehicles the accelerator pedal (AP) will be at the limit before the signal reaches 90%. | Between the engine control module (ECM) and the throttle unit | |
| #A57 | #A57 | Stop lamp switch control signal | U=U low (not activated) U=U high (activated) | Between the engine control module (ECM) and the throttle unit | |
| #A58 | #A58 | Signal ground, mass air flow (MAF) sensor | U=U low | ||
| #A59 | #A59 | ||||
| #A60 | #A60 | Signal ground for the Air conditioning (A/C) pressure sensor, boost pressure sensor, oil level sensor, oil pressure sensor, engine coolant temperature (ECT) sensor, EGR valve temperature sensor | U=U low | ||
| #A61 | #B1 | Signal (+), rear heated oxygen sensor (HO2S) | Uapprox.0.50 V | Above 0.6 or below 0.3 V | |
| #A62 | #B2 | Signal (-), rear heated oxygen sensor (HO2S) | U=U low | U=U low | |
| #A63 | #B3 | Body signal ground | U=U low | ||
| #A64 | #B4 | Signal (-) front knock sensor (KS) | U=U low | ||
| #A65 | #B5 | Camshaft position (CMP) sensor signal ground | U=U low | ||
| #A66 | #B6 | Signal (-) flywheel sensor | U = 2.5 volt | U = sine wave voltage U top =3.5 volts U offset =2.5 volts | The frequency increases with engine speed (RPM) |
| #A67 | #B7 | Signal (-) rear knock sensor (KS) | U=U low | U=U low | |
| #A68 | #B8 | Air conditioning (A/C) pressure sensor signal | U=0.9 V (at approximately 20°C) | U increases with pressure in the air conditioning (A/C) system | |
| #A69 | #B9 | ||||
| #A70 | #B10 | Power supply | U = U bat | Measured via the system relay |
| Terminal | Breakout box | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #B1 | #B11 | Control modules communication cable (CAN L) | Data communication, high speed network | ||
| #B2 | #B12 | ||||
| #B3 | #B13 | ||||
| #B4 | #B14 | Signal ground for the intake air temperature (IAT) sensor, fuel tank pressure sensor, fuel level sensor, clutch pedal sensor, brake pedal sensor | U=U low | ||
| #B5 | #B15 | Signal ground, accelerator pedal (AP) position sensor | U=U low | ||
| #B6 | #B16 | ||||
| #B7 | #B17 | ||||
| #B8 | #B18 | Signal (+), coolant level sensor | U=U low | ||
| #B9 | #B19 | Accelerator pedal (AP) position sensor power supply, analog sensor | U =5 V | ||
| #B10 | #B20 | Fuel tank pressure sensor power supply | U =5 V | ||
| #B11 | #B21 | 30-supply (Power supply from the battery) | U = U bat | ||
| #B12 | #B22 | ||||
| #B13 | #B23 | Control module communication cable (CAN H) | Data communication, high speed network | ||
| #B14 | #B24 | ||||
| #B15 | #B25 | Clutch pedal sensor signal | U=3.3 V (unaffected) U=2.2 V (fully depressed, 100 mm) | Varies according to the position of the clutch pedal | |
| #B16 | #B26 | Brake pedal sensor signal | U=3.1 V (unaffected) U=2.6 V (25 mm depressed) | Varies according to the position of the brake pedal | |
| #B17 | #B27 | Accelerator pedal (AP) position sensor signal, analog signal | U = 0.4 0.1 V with unaffected accelerator pedal (AP) U=2.5-4.4 V = the accelerator pedal (AP) fully depressed On certain vehicles the accelerator pedal (AP) will be at the limit position before the signal reaches 4.4 V. | Varies according to the position of the accelerator pedal (AP) | |
| #B18 | #B28 | ||||
| #B19 | #B29 | Cruise control signal (+) | See terminal #B47 | ||
| #B20 | #B30 | Cruise control signal (+) | See terminal #B47 | ||
| #B21 | #B31 | Output signal (+), engine speed (RPM) | U=U low | U = quadratic wave voltage U top =Ubat | Frequency increases with engine speed (RPM) |
| #B22 | #B32 | Diagnostic lead communication link / Communication cable Immobilizer | U=90% of U bat | Other values apply if a generic fault-tracing instrument is connected to the data link connector (DLC) | The communication cable functions both as a communication link and as a start inhibition link (immobilizer) |
| #B23 | #B33 | Signal (+) crank, terminal 50 | U=U low | U=U low | U=U bat at the crank |
| #B24 | #B34 | ||||
| #B25 | #B35 | Signal (+) accelerator pedal (AP) position sensor, PWM signal | U top =12 V t = 4 ms pulse ratio=8% 2% with unaffected accelerator pedal (AP) and 50% - 90% with fully depressed accelerator pedal (AP) On certain vehicles the accelerator pedal (AP) will be at the limit before the signal reaches 90%. | Between the accelerator pedal (AP) position sensor and the engine control module (ECM) | |
| #B26 | #B36 | Signal (+), stop lamp switch | U=U bat when the brake pedal is affected U=U low when the brake pedal is unaffected | ||
| #B27 | #B37 | Engine coolant temperature output signal to the A/C system | U top =U bat t = 4ms pulse ratio = varies according to the engine temperature | ||
| #B28 | #B38 | ||||
| #B29 | #B39 | Outside temperature sensor signal | (0° C) U=2.92 V (+10° C) U=2.40V (+20° C) U=1.90 V (+30°C) U = 1.46 V | Temperature range: - 40°C to +30°C | |
| #B30 | #B40 | ||||
| #B31 | #B41 | Fuel tank pressure sensor signal | U=2.5 V at 1kPa U=3.3 V at atmospheric pressure (0 kPa overpressure) U=4.1 V at 1 kPa overpressure | ||
| #B32 | #B42 | Air conditioning (A/C) request signal | U=U bat during request U=U low when there is no request | ||
| #B33 | #B43 | Cruise control on/off signal | See terminal #B47 | ||
| #B34 | #B44 | Cruise control signal | See terminal #B47 | ||
| #B35 | #B45 | ||||
| #B36 | #B46 | ||||
| #B37 | #B47 | Ignition on signal, terminal 15 | U = U bat | ||
| #B38 | #B48 | System relay, control signal | U=U low | U=U low | Relay activated: U=U low Relay not activated: U = U bat the system relay runs on (2-5 minutes) |
| #B39 | #B49 | ||||
| #B40 | #B50 | EVAP canister shut-off valve control signal | U=3.82 volts | ||
| #B41 | #B51 | Electronic throttle system (ETS) warning lamp control signal | U=U low | U=U bat (not activated) U=U low (activated) | |
| #B42 | #B52 | ||||
| #B43 | #B53 | ||||
| #B44 | #B54 | Air conditioning (A/C) activation control signal | U=U bat (not activated) U=U low (activated) | ||
| #B45 | #B55 | Fuel pump (FP) activation control signal | Control signal to the fuel pump (FP) relay | ||
| #B46 | #B56 | Malfunction indicator lamp (MIL) control signal | U=U low | U=U bat (not activated) U=U low (activated) | |
| #B47 | #B57 | Cruise control power supply | U=U bat (not activated) U = pulse train U top =U bat t=20ms t high =0.5 ms | ||
| #B48 | #B58 | Control signal for engine start inhibiting | U=U low (activated) U=U high (not activated) | In certain markets, the engine can only be started with the clutch pedal depressed (U=U low ) | |
| #B49 | #B59 | ||||
| #B50 | #B60 |
Signal specification (B5234T3; B5244T3; 2002-)
General
All values listed below are measured between the respective terminal in column 1 (control module terminal) and terminal B3 in column 2 (breakout box terminal) unless stated otherwise in column 6 (Other).
Note. It is important to connect the breakout box and check the ground terminals before taking readings.
| U= | DC voltage in volts (V) | U AC = | AC voltage in volts (V) |
|---|---|---|---|
| U bat = | Battery voltage (V) | F = | Frequency in Hertz (Hz) |
| U low = | Voltage approximately 0 V | % duty = | Duty cycle (pulse ratio) as a percentage (%) |
| T = | Time in milliseconds (ms) | I = | Current in amperes (A) |
| Control module terminal | Breakout box terminal | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #A1 | #A1 | Throttle unit signal, potentiometer 1 (circuit 1) | U approx. 0.4 -4 V | The voltage varies depending on the position of the throttle. U increases with throttle opening. | |
| #A2 | #A2 | ||||
| #A3 | #A3 | ||||
| #A4 | #A4 | Signal (+) engine coolant temperature (ECT) sensor | (+30°C) U=1.22 V (+80°C) U = 0.29 V (+100°C) U = 0.17 V | ||
| #A5 | #A5 | Signal (+) Intake air temperature (IAT) sensor | (+20°C) U = 3.50 V (+30°C) U = 3.00 V (+40°C) U = 2.50 V | ||
| #A6 | #A6 | Control signal, preheating, bank 1, rear heated oxygen sensor (HO2S) | U = Ubat | Preheating off: U = U bat Preheating on U=U low | |
| #A7 | #A7 | Engine cooling fan (FC) control signal | Pulse width modulation (PWM) signal U high at least 70% of U bat U low =1.2V f = 100 Hz Pulse ratio = 10-95% | ||
| #A8 | #A8 | Control signal, preheating, bank 2, rear heated oxygen sensor (HO2S) | U = U bat | Preheating off: U = U bat Preheating on U=U low | |
| #A9 | #A9 | Control signal, canister purge (CP) valve | U = U bat | PWM signal during activation of the canister purge (CP) valve | |
| #A10 | #A10 | Signal (+) rear heated oxygen sensor (HO2S), Bank 2 | |||
| #A11 | #A11 | Signal (-) rear heated oxygen sensor (HO2S), Bank 2 | |||
| #A12 | #A12 | ||||
| #A13 | #A13 | Control signal, intake camshaft reset valve | PWM signal U top =U bat f = 250Hz (+-12.5 Hz) Pulse ratio 20-95% | The pulse ratio governs control of the camshaft | |
| #A14 | #A14 | Injector no. 6 control signal | U = U bat | T= 2-3 ms | T increases with engine speed (RPM) and load |
| #A15 | #A15 | Injector no. 2 control signal | U = U bat | T= 2-3 ms | T increases with engine speed (RPM) and load |
| #A16 | #A16 | Injector no. 1 control signal | U = U bat | T= 2-3 ms | T increases with engine speed (RPM) and load |
| #A17 | #A17 | Power supply | U = U bat | Supplied via the system relay | |
| #A18 | #A18 | Control signal, preheating, bank 1, front heated oxygen sensor (HO2S) | U = U bat | Preheating off: U = U bat Preheating on: U=U low | |
| #A19 | #A19 | Signal ground, throttle unit, potentiometers 1 and 2 | U=U low | ||
| #A20 | #A20 | Throttle unit signal, potentiometer 2 (circuit 2) | U approx. 4 -0.4 V | The voltage varies depending on the position of the throttle. U decreases with increasing throttle opening | |
| #A21 | #A21 | Exhaust camshaft reset valve control signal (turbocharged engines only) | Pulse width modulation (PWM) signal U top =U bat f=250 Hz (+-12.5 Hz) Pulse ratio 20-95% | The pulse ratio governs control of the camshaft | |
| #A22 | #A22 | Mass air flow (MAF) sensor signal | U = 1 V | U = 1.7 V | U increases with increasing air mass |
| #A23 | #A23 | Boost pressure sensor signal (turbocharged engines only) | U = 1.96 V | U increases with increasing boost pressure | |
| #A24 | #A24 | Front heated oxygen sensor (HO2S), bank 1, pump current | Pulsed current supply, not measured | ||
| #A25 | #A25 | Front heated oxygen sensor (HO2S), bank 2, pump current | Pulsed current supply, not measured | ||
| #A26 | #A26 | Oil pressure switch signal | U=U low | U = U bat | |
| #A27 | #A27 | Signal (+) camshaft position (CMP) sensor 2 exhaust camshaft (Turbocharged engines only) | U =5 V | U = Pulsed signal U top =5 V Uoffset=2.5V | The frequency varies according to engine speed (RPM) |
| #A28 | #A28 | Front heated oxygen sensor (HO2S), bank 1, calibration current | Not measured | ||
| #A29 | #A29 | Power supply, 5 V camshaft position (CMP) sensor | U =5 V | ||
| #A30 | #A30 | Ignition coil no. 5 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A31 | #A31 | Ignition coil no. 1 control signal | U=U low | U=2.5 V t high =2.5 ms | The frequency varies according to engine speed (RPM) |
| #A32 | #A32 | Injector no. 4 control signal | U = U bat | T low =2-3 ms | T increases with engine speed (RPM) and load |
| #A33 | #A33 | Injector no. 3 control signal | U = U bat | T low =2-3 ms | T increases with engine speed (RPM) and load |
| #A34 | #A34 | Injector no. 5 control signal | U = U bat | T low =2-3 ms | T increases with engine speed (RPM) and load |
| #A35 | #A35 | Control signal (+) damper motor for the throttle unit | PWM signal U top =U bat | The damper motor is controlled from the integrated power stage in the engine control module (ECM) measured to terminal #36 (breakout box terminal #A36) | |
| #A36 | #A36 | Control signal (-) damper motor for the throttle unit | PWM signal U top =U bat | The damper motor is controlled from the integrated power stage in the engine control module (ECM) measured to terminal #35 (breakout box terminal #A35) | |
| #A37 | #A37 | ||||
| #A38 | #A38 | Control signal for the turbocharger (TC) control valve (turbocharged engines only) | U = U bat | During turbocharger (TC) control: PWM signal f = 32 Hz | |
| #A39 | #A39 | Power supply 5 V, boost pressure sensor, A/C pressure sensor, mass air flow (MAF) sensor | U =5 V | ||
| #A40 | #A40 | ||||
| #A41 | #A41 | Signal (+), front heated oxygen sensor (HO2S) bank 1 | Pulsed current signal, not measured | ||
| #A42 | #A42 | Signal (-), front heated oxygen sensor (HO2S) bank 1 | Pulsed current signal, not measured | ||
| #A43 | #A43 | Signal (+), front heated oxygen sensor (HO2S) bank 2 | Pulsed current signal, not measured | ||
| #A44 | #A44 | Signal (-), front heated oxygen sensor (HO2S) bank 2 | Pulsed current signal, not measured | ||
| #A45 | #A45 | Signal (+), rear knock sensor (KS) | U=U low | ||
| #A46 | #A46 | Signal (+) front knock sensor (KS) | U=U low | ||
| #A47 | #A47 | Signal (+) camshaft position (CMP) sensor 1, intake camshaft | U =5 V | U = Pulsed signal U top =5 V U offset = 2.5 V | The frequency varies according to engine speed (RPM) |
| #A48 | #A48 | Signal (+), flywheel sensor | U=2.5 V | U= sine wave voltage U top =5 V U offset = 2.5 V | Measured to terminal #A66 (terminal #B6 on the breakout box) The frequency increases with engine speed (RPM) |
| #A49 | #A49 | Ignition coil no. 4 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A50 | #A50 | Ignition coil no. 2 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A51 | #A51 | Ignition coil no. 6 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A52 | #A52 | Ignition coil no. 3 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A53 | #A53 | Power ground 3 | U low | ||
| #A54 | #A54 | Power ground 2 | U low | ||
| #A55 | #A55 | ||||
| #A56 | #A56 | ||||
| #A57 | #A57 | ||||
| #A58 | #A58 | Signal ground, mass air flow (MAF) sensor | U=U low | ||
| #A59 | #A59 | Power supply 5 V throttle unit, potentiometers 1 and 2 | U =5 V | ||
| #A60 | #A60 | Signal ground, intake air temperature (IAT) sensor, air conditioning (A/C) pressure sensor, boost pressure sensor, engine coolant temperature (ECT) sensor | U=U low | ||
| #A61 | #B1 | Signal (+), rear heated oxygen sensor (HO2S) bank 1 | Uapprox.0.50 V | Above 0.6 V or below 0.3 V | |
| #A62 | #B2 | Signal (-), rear heated oxygen sensor (HO2S) bank 1 | U=U low | U=U low | |
| #A63 | #B3 | Signal ground body | U=U low | ||
| #A64 | #B4 | Signal (-) front knock sensor (KS) | U=U low | U=U low | |
| #A65 | #B5 | Camshaft position (CMP) sensor signal ground | U=U low | ||
| #A66 | #B6 | Signal (-) flywheel sensor | U=2.5 V | U = sine wave voltage U top =5 V U offset = 2.5 V | Measured to terminal #A48 (terminal #A48 on the breakout box) The frequency increases with engine speed (RPM) |
| #A67 | #B7 | Signal (-) rear knock sensor (KS) | U=U low | U=U low | |
| #A68 | #B8 | Signal, air conditioning (A/C) pressure sensor | U=0.9 V (at 20°C) | U increases with pressure in the air conditioning (A/C) system | |
| #A69 | #B9 | Front heated oxygen sensor (HO2S), bank 2, calibration current | Not measured | ||
| #A70 | #B10 | Control signal, preheating, bank 2, front heated oxygen sensor (HO2S) | U = U bat | Preheating off: U = U bat Preheating on: U=U low |
| Control module terminal | Breakout box terminal | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #B1 | #B11 | Control modules communication cable (CAN L) | |||
| #B2 | #B12 | ||||
| #B3 | #B13 | ||||
| #B4 | #B14 | Signal ground Intake Air Temperature Sensor (IAT Sensor), clutch pedal sensor | U=U low | ||
| #B5 | #B15 | Signal ground, accelerator pedal (AP) position sensor | U=U low | ||
| #B6 | #B16 | ||||
| #B7 | #B17 | Control signal, leak diagnostic unit, pump | Pump motor running: U=U low Pump motor not running: U = U bat | ||
| #B8 | #B18 | Signal (+), coolant level sensor | U=U low | Low engine coolant level: U = U bat Normal engine coolant level: U=U low | |
| #B9 | #B19 | Power supply, 5 V accelerator pedal (AP) position sensor | U =5 V | ||
| #B10 | #B20 | ||||
| #B11 | #B21 | 30-supply (Power supply from the battery) | U = U bat | U = U bat | Ignition off: U = U bat |
| #B12 | #B22 | ||||
| #B13 | #B23 | Control module communication cable (CAN H) | |||
| #B14 | #B24 | ||||
| #B15 | #B25 | Clutch pedal sensor signal | Unaffected: U=3.3 V Fully depressed: 100 mm U=2.2 V | U varies depending on the position of the clutch pedal | |
| #B16 | #B26 | ||||
| #B17 | #B27 | Signal, accelerator pedal (AP) position sensor | Unaffected: Uapprox.0.4 V Fully depressed accelerator pedal (AP): Uapprox.4 V | U varies depending on the position of the accelerator pedal (AP) | |
| #B18 | #B28 | ||||
| #B19 | #B29 | ||||
| #B20 | #B30 | ||||
| #B21 | #B31 | ||||
| #B22 | #B32 | Diagnostic lead C-link | U=90% of U bat | Other values apply if a generic fault-tracing instrument is connected to the data link connector (DLC) | |
| #B23 | #B33 | Signal (+) crank, 50-supply | U=U low | U=U low | At crank: U = U bat |
| #B24 | #B34 | ||||
| #B25 | #B35 | Signal (+), accelerator pedal (AP) position sensor | PWM signal U top =U bat t=5 ms pulse ratio = 8-88% | Pulse width modulation (PWM) signal from the accelerator pedal (AP) position sensor to the engine control module (ECM) | |
| #B26 | #B36 | Signal (+), stop lamp switch | When the brake pedal is depressed: U = U bat When the brake pedal is not depressed U=U low | ||
| #B27 | #B37 | ||||
| #B28 | #B38 | ||||
| #B29 | #B39 | Signal, outside temperature sensor | (0° C) U=2.92 V (+10° C) U=2.40V (+20° C) U=1.90 V (+30°C) U = 1.46 V | Temperature range: -40 to +30°C | |
| #B30 | #B40 | ||||
| #B31 | #B41 | ||||
| #B32 | #B42 | ||||
| #B33 | #B43 | ||||
| #B34 | #B44 | ||||
| #B35 | #B45 | ||||
| #B36 | #B46 | ||||
| #B37 | #B47 | Signal, ignition on, 15-supply | U = U bat | U = U bat | Ignition off: U=U low |
| #B38 | #B48 | System relay, control signal | U=U low | Relay activated: U=U low Relay not activated: U = U bat The system relay runs on (2-5 minutes) | |
| #B39 | #B49 | ||||
| #B40 | #B50 | Control signal, leak diagnostic unit, valve | Valve activated: U = Ulow Valve not activated: U = Ubat | ||
| #B41 | #B51 | ||||
| #B42 | #B52 | ||||
| #B43 | #B53 | ||||
| #B44 | #B54 | Control signal, air conditioning (A/C) relay | Air conditioning (A/C) relay activated: U=U low Air conditioning (A/C) relay not activated: U = U bat | ||
| #B45 | #B55 | Fuel pump (FP) activation control signal | PWM signal to the central electronic module (CEM) to control the fuel pump (FP) relay | ||
| #B46 | #B56 | Malfunction indicator lamp (MIL) control signal | U=U low | Not activated: U = U bat Activated: U=U low | |
| #B47 | #B57 | ||||
| #B48 | #B58 | Control signal, engine cooling fan (FC), control modules | Not activated: U = U bat Activated: U=U low | The engine cooling fan (FC) is controlled by the engine control module (ECM) | |
| #B49 | #B59 | ||||
| #B50 | #B60 |
Signal specification (B5204T5; B5254T4; 2004-2007)
General
All values listed below should be measured between the respective terminal in column 1 (control module terminal) and terminal #B3 unless stated otherwise in column 6 (Other). Control module terminals #A1-#A70 correspond to terminals #A1-#B10 on the breakout box, terminals #B1-#B50 correspond to #B11 - #B60 on the breakout box.
Note. It is important to connect the breakout box and check the ground terminals before taking readings.
HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, terminal #A61, followed by the breakout box number in brackets, (#B1). Example: #A61 (#B1).
| U= | DC voltage in volts (V) | U AC = | AC voltage in volts (V) |
|---|---|---|---|
| U bat = | Battery voltage (V) | F = | Frequency in Hertz (Hz) |
| U low = | Voltage approximately 0 V | % duty = | Duty cycle (pulse ratio) as a percentage (%) |
| T = | Time in milliseconds (ms) | I = | Current in amperes (A) |
| Control module terminal | Breakout box terminal | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #A1 | #A1 | Throttle unit signal, potentiometer 1 (circuit 1) | U approx. 0.4 -4 V | The voltage varies depending on the position of the throttle. U increases with throttle opening. | |
| #A2 | #A2 | ||||
| #A3 | #A3 | ||||
| #A4 | #A4 | Engine coolant temperature (ECT) sensor signal | (+30°C) U=1.22 V (+80°C) U = 0.29 V (+100°C) U = 0.17 V | ||
| #A5 | #A5 | Signal intake air temperature (IAT) sensor | (+20°C) U = 3.50 V (+30°C) U = 3.00 V (+40°C) U = 2.50 V | Turbocharged engines: Intake air temperature (IAT) sensor is integrated in the boost pressure sensor. Naturally aspirated engines: Intake air temperature (IAT) sensor is integrated in the mass air flow (MAF) sensor | |
| #A6 | #A6 | Control signal, preheating, bank 1, rear heated oxygen sensor (HO2S) | U = Ubat | Preheating off: U = U bat Preheating on U=U low | |
| #A7 | #A7 | Engine cooling fan (FC) control signal | Pulse width modulation (PWM) signal U high at least 70% of U bat U low =1.2V f = 100 Hz Pulse ratio = 10-95% | ||
| #A8 | #A8 | Control signal, preheating, bank 2, rear heated oxygen sensor (HO2S) | U = U bat | Preheating off: U = U bat Preheating on U=U low | |
| #A9 | #A9 | Control signal, canister purge (CP) valve | U = U bat | PWM signal during activation of the canister purge (CP) valve | |
| #A10 | #A10 | Signal (+) rear heated oxygen sensor (HO2S), bank 2 | |||
| #A11 | #A11 | Signal (-) rear heated oxygen sensor (HO2S), bank 2 | |||
| #A12 | #A12 | ||||
| #A13 | #A13 | Control signal, intake camshaft reset valve | PWM signal U top =U bat f = 250Hz (+-12.5 Hz) Pulse ratio 20-95% | The pulse ratio governs control of the camshaft | |
| #A14 | #A14 | Injector no. 6 control signal | U = U bat | T= 2-3 ms | T increases with engine speed (RPM) and load |
| #A15 | #A15 | Injector no. 2 control signal | U = U bat | T= 2-3 ms | T increases with engine speed (RPM) and load |
| #A16 | #A16 | Injector no. 1 control signal | U = U bat | T= 2-3 ms | T increases with engine speed (RPM) and load |
| #A17 | #A17 | Power supply | U = U bat | Supplied via the system relay | |
| #A18 | #A18 | Control signal, preheating, bank 1, front heated oxygen sensor (HO2S) | U = U bat | Preheating off: U = U bat Preheating on: U=U low | |
| #A19 | #A19 | Signal ground, throttle unit, potentiometers 1 and 2 | U=U low | ||
| #A20 | #A20 | Throttle unit signal, potentiometer 2 (circuit 2) | U approx. 4 -0.4 V | The voltage varies depending on the position of the throttle. U decreases with increasing throttle opening | |
| #A21 | #A21 | Exhaust camshaft reset valve control signal (turbocharged engines only) | Pulse width modulation (PWM) signal U top =U bat f=250 Hz (+-12.5 Hz) Pulse ratio 20-95% | The pulse ratio governs control of the camshaft | |
| #A22 | #A22 | Mass air flow (MAF) sensor signal | U = 1 V | U = 1.7 V | U increases with increasing air mass |
| #A23 | #A23 | Boost pressure sensor signal (turbocharged engines only) | U = 1.96 V | U increases with increasing boost pressure | |
| #A24 | #A24 | Front heated oxygen sensor (HO2S), bank 1, pump current | Pulsed current supply, not measured | ||
| #A25 | #A25 | Front heated oxygen sensor (HO2S), bank 2, pump current | Pulsed current supply, not measured | ||
| #A26 | #A26 | Oil pressure switch signal | U=U low | U = U bat | |
| #A27 | #A27 | Signal camshaft position (CMP) sensor 2 exhaust camshaft (Turbocharged engines only) | U =5 V | U = Pulsed signal U top =5 V Uoffset=2.5V | The frequency varies according to engine speed (RPM) |
| #A28 | #A28 | Front heated oxygen sensor (HO2S), bank 1, calibration current | Not measured | ||
| #A29 | #A29 | Power supply, 5 V camshaft position (CMP) sensor | U =5 V | ||
| #A30 | #A30 | Ignition coil no. 5 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A31 | #A31 | Ignition coil no. 1 control signal | U=U low | U=2.5 V t high =2.5 ms | The frequency varies according to engine speed (RPM) |
| #A32 | #A32 | Injector no. 4 control signal | U = U bat | T low =2-3 ms | T increases with engine speed (RPM) and load |
| #A33 | #A33 | Injector no. 3 control signal | U = U bat | T low =2-3 ms | T increases with engine speed (RPM) and load |
| #A34 | #A34 | Injector no. 5 control signal | U = U bat | T low =2-3 ms | T increases with engine speed (RPM) and load |
| #A35 | #A35 | Control signal (+) damper motor for the throttle unit | PWM signal U top =U bat | The damper motor is controlled from the integrated power stage in the engine control module (ECM) measured to terminal #36 (breakout box terminal #A36) | |
| #A36 | #A36 | Control signal (-) damper motor for the throttle unit | PWM signal U top =U bat | The damper motor is controlled from the integrated power stage in the engine control module (ECM) measured to terminal #35 (breakout box terminal #A35) | |
| #A37 | #A37 | ||||
| #A38 | #A38 | Control signal for the turbocharger (TC) control valve (turbocharged engines only) | U = U bat | During turbocharger (TC) control: PWM signal f = 32 Hz | |
| #A39 | #A39 | Power supply 5 V, boost pressure sensor, A/C pressure sensor, mass air flow (MAF) sensor | U =5 V | ||
| #A40 | #A40 | ||||
| #A41 | #A41 | Signal (+), front heated oxygen sensor (HO2S) bank 1 | Pulsed current signal, not measured | ||
| #A42 | #A42 | Signal (-), front heated oxygen sensor (HO2S) bank 1 | Pulsed current signal, not measured | ||
| #A43 | #A43 | Signal (+), front heated oxygen sensor (HO2S) bank 2 | Pulsed current signal, not measured | ||
| #A44 | #A44 | Signal (-), front heated oxygen sensor (HO2S) bank 2 | Pulsed current signal, not measured | ||
| #A45 | #A45 | Signal (+), rear knock sensor (KS) | U=U low | ||
| #A46 | #A46 | Signal (+) front knock sensor (KS) | U=U low | ||
| #A47 | #A47 | Signal camshaft position (CMP) sensor 1, intake camshaft | U =5 V | U = Pulsed signal U top =5 V U offset = 2.5 V | The frequency varies according to engine speed (RPM) |
| #A48 | #A48 | Signal (+), flywheel sensor | U=2.5 V | U= sine wave voltage U top =5 V U offset = 2.5 V | Measured to terminal #A66 (terminal #B6 on the breakout box) The frequency increases with engine speed (RPM) |
| #A49 | #A49 | Ignition coil no. 4 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A50 | #A50 | Ignition coil no. 2 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A51 | #A51 | Ignition coil no. 6 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A52 | #A52 | Ignition coil no. 3 control signal | U=U low | U=2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A53 | #A53 | Power ground 3 | U low | Ground terminal connected to the chassis | |
| #A54 | #A54 | Power ground 2 | U low | Ground terminal connected to the chassis | |
| #A55 | #A55 | ||||
| #A56 | #A56 | ||||
| #A57 | #A57 | ||||
| #A58 | #A58 | Signal ground, mass air flow (MAF) sensor | U=U low | ||
| #A59 | #A59 | Power supply 5 V throttle unit, potentiometers 1 and 2 | U =5 V | ||
| #A60 | #A60 | Signal ground Air conditioning (A/C) pressure sensor, boost pressure sensor, engine coolant temperature (ECT) sensor | U=U low | ||
| #A61 | #B1 | Signal (+), rear heated oxygen sensor (HO2S) bank 1 | Uapprox.0.50 V | Above 0.6 V or below 0.3 V | |
| #A62 | #B2 | Signal (-) rear heated oxygen sensor (HO2S) bank 1 | U=U low | U=U low | |
| #A63 | #B3 | Signal ground | U=U low | Ground terminal connected to the chassis | |
| #A64 | #B4 | Signal (-) front knock sensor (KS) | U=U low | U=U low | |
| #A65 | #B5 | Camshaft position (CMP) sensor signal ground | U=U low | ||
| #A66 | #B6 | Signal (-) flywheel sensor | U=2.5 V | U = sine wave voltage U top =5 V U offset = 2.5 V | Measured to terminal #A48 (terminal #A48 on the breakout box) The frequency increases with engine speed (RPM) |
| #A67 | #B7 | Signal (-) rear knock sensor (KS) | U=U low | U=U low | |
| #A68 | #B8 | Air conditioning (A/C) pressure sensor signal | U=0.9 V (at 20°C) | U increases with pressure in the air conditioning (A/C) system | |
| #A69 | #B9 | Front heated oxygen sensor (HO2S), bank 2, calibration current | Not measured | ||
| #A70 | #B10 | Control signal, preheating, bank 2, front heated oxygen sensor (HO2S) | U = U bat | Preheating off: U = U bat Preheating on: U=U low |
| Control module terminal | Breakout box terminal | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #B1 | #B11 | Control modules communication cable (CAN L) | |||
| #B2 | #B12 | ||||
| #B3 | #B13 | ||||
| #B4 | #B14 | Signal ground clutch pedal position sensor, outside temperature sensor | U=U low | ||
| #B5 | #B15 | Signal ground, accelerator pedal (AP) position sensor | U=U low | ||
| #B6 | #B16 | ||||
| #B7 | #B17 | Control signal, leak diagnostic unit, pump | Pump motor running: U=U low Pump motor not running: U = U bat | ||
| #B8 | #B18 | Signal, coolant level sensor | U=U low | Low engine coolant level: U = U bat Normal engine coolant level: U=U low | |
| #B9 | #B19 | Power supply, 5 V accelerator pedal (AP) position sensor | U =5 V | ||
| #B10 | #B20 | ||||
| #B11 | #B21 | 30-supply (Power supply from the battery) | U = U bat | U = U bat | Ignition off: U = U bat |
| #B12 | #B22 | ||||
| #B13 | #B23 | Control module communication cable (CAN H) | |||
| #B14 | #B24 | ||||
| #B15 | #B25 | Clutch pedal sensor signal | Unaffected: U=3.3 V Fully depressed: 100 mm U=2.2 V | U varies depending on the position of the clutch pedal | |
| #B16 | #B26 | ||||
| #B17 | #B27 | Signal, accelerator pedal (AP) position sensor | Unaffected: Uapprox.0.4 V Fully depressed accelerator pedal (AP): Uapprox.4 V | U varies depending on the position of the accelerator pedal (AP) | |
| #B18 | #B28 | ||||
| #B19 | #B29 | ||||
| #B20 | #B30 | ||||
| #B21 | #B31 | ||||
| #B22 | #B32 | Diagnostic lead C-link | U=90% of U bat | Other values apply if a generic fault-tracing instrument is connected to the data link connector (DLC) | |
| #B23 | #B33 | Signal crank, 50-supply | U=U low | U=U low | At crank: U = U bat |
| #B24 | #B34 | ||||
| #B25 | #B35 | Signal, accelerator pedal (AP) position sensor | PWM signal U top =U bat t=5 ms pulse ratio = 8-88% | Pulse width modulation (PWM) signal from the accelerator pedal (AP) position sensor to the engine control module (ECM) | |
| #B26 | #B36 | Stop lamp switch signal | When the brake pedal is depressed: U = U bat When the brake pedal is not depressed U=U low | ||
| #B27 | #B37 | ||||
| #B28 | #B38 | ||||
| #B29 | #B39 | Signal, outside temperature sensor | (0° C) U=2.92 V (+10° C) U=2.40V (+20° C) U=1.90 V (+30°C) U = 1.46 V | Temperature range: -40 to +30°C | |
| #B30 | #B40 | ||||
| #B31 | #B41 | ||||
| #B32 | #B42 | ||||
| #B33 | #B43 | ||||
| #B34 | #B44 | ||||
| #B35 | #B45 | ||||
| #B36 | #B46 | ||||
| #B37 | #B47 | Signal, ignition on, 15-supply | U = U bat | U = U bat | Ignition off: U=U low |
| #B38 | #B48 | System relay, control signal | U=U low | Relay activated: U=U low Relay not activated: U = U bat The system relay runs on (2-5 minutes) | |
| #B39 | #B49 | ||||
| #B40 | #B50 | Control signal, leak diagnostic unit, valve | Valve activated: U = Ulow Valve not activated: U = Ubat | ||
| #B41 | #B51 | ||||
| #B42 | #B52 | ||||
| #B43 | #B53 | ||||
| #B44 | #B54 | Control signal, air conditioning (A/C) relay | Air conditioning (A/C) relay activated: U=U low Air conditioning (A/C) relay not activated: U = U bat | ||
| #B45 | #B55 | Fuel pump (FP) activation control signal | Pulse width modulated (PWM) signal to the central electronic module (CEM) to control the fuel pump (FP) relay | ||
| #B46 | #B56 | Malfunction indicator lamp (MIL) control signal | U=U low | Not activated: U = U bat Activated: U=U low | |
| #B47 | #B57 | ||||
| #B48 | #B58 | Control signal, engine cooling fan (FC), control modules | Not activated: U = U bat Activated: U=U low | The engine cooling fan (FC) is controlled by the engine control module (ECM) | |
| #B49 | #B59 | ||||
| #B50 | #B60 |
Signal specification (B5244S; 2001-2006)
General
All values given below are between the terminals stated in column 1 and breakout box terminal #B2. Control module terminals #A1-#A60 correspond to terminals #A1-#A60 on the breakout box, terminals #A61-#A70 correspond to terminals #B1-#B10 on the breakout box and terminals #B1-#B50 correspond to terminals #B10-#B60 on the breakout box.
Note. It is important to connect the breakout box and check the ground terminals before taking readings.
HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, terminal #A61, followed by the breakout box number in brackets, (terminal #B1). Example: #A61 (#B1).
| U= | DC voltage in volts (V) | U A/C = | AC voltage in volts (V) |
|---|---|---|---|
| U bat = | Battery voltage in volts (V) | F = | Frequency in Hertz (Hz) |
| U low = | Voltage approximately 0 V | %pulse = | Pulse ratio (%) |
| T = | Time in milliseconds (ms) |
| Terminal | Breakout box | Signal type | Ignition on | Idle | Other |
|---|---|---|---|---|---|
| #A1 | (#A1) | ||||
| #A2 | (#A2) | Control signal Canister purge (CP) valve | U = Ubat | Pulse width modulation (PWM) signal during activation of the EVAP canister shut-off valve | |
| #A3 | (#A3) | ||||
| #A4 | (#A4) | Signal (+) intake temperature sensor, integrated in the mass air flow (MAF) sensor | (+10°C) U=2.01 V (+20°C) U=2.62 V (+30°C) U=3.21 V | ||
| #A5 | (#A5) | ||||
| #A6 | (#A6) | ||||
| #A7 | (#A7) | Control signal to the engine cooling fan control module | Pulse width modulation (PWM) signal Ulow = 1.5 V pulse ratio = 10 %-90 % | Uhigh = Ubat -1.5 V f=100Hz | |
| #A8 | (#A8) | ||||
| #A9 | (#A9) | ||||
| #A10 | (#A10) | ||||
| #A11 | (#A11) | Control signal preheating rear heated oxygen sensor (HO2S) | U = Ubat | Preheating OFF U = Ubat Preheating ON U = Ulow | |
| #A12 | (#A12) | Reset valve camshaft | Pulse width modulation (PWM) signal Utop = Ubat t = 0.6 ms pulse ratio = 14 % | Pulse width modulation (PWM) signal Utop = Ubat -1 V t=2 ms pulse ratio = 50 % | The pulse ratio changes with engine speed (RPM) |
| #A13 | (#A13) | ||||
| #A14 | (#A14) | Control signal injector 5 | U = Ubat | T = 2-3 ms | T increases with engine speed (RPM) and load |
| #A15 | (#A15) | Control signal injector 3 | U = Ubat | Tlow = 2-3 ms | T increases with engine speed (RPM) and load |
| #A16 | (#A16) | Control signal injector 1 | U = Ubat | Tlow = 2-3 ms | T increases with engine speed (RPM) and load |
| #A17 | (#A17) | ||||
| #A18 | (#A18) | Control signal preheating front heated oxygen sensor (HO2S) | U = Ubat | Preheating OFF U = Ubat Preheating ON U = Ubat | |
| #A19 | (#A19) | ||||
| #A20 | (#A20) | ||||
| #A21 | (#A21) | Signal A/C pressure sensor | U=0.9 V (at approximately 20°C) | U increases with increased pressure in the system | |
| #A22 | (#A22) | Mass air flow (MAF) sensor signal | U = 0.58 V | U = 1.33 V Unloaded, engine at operating temperature | U increases with increasing air mass |
| #A23 | (#A23) | Signal manifold absolute pressure (MAP) sensor | U = 1.64 V atmospheric pressure at sea level | U increases with increasing pressure in the intake manifold | |
| #A24 | (#A24) | Signal (+) front heated oxygen sensor (HO2S) signal (+) | Lambda=0.95 V>700 mV lambda=1.10 V<200 mV | ||
| #A25 | (#A25) | ||||
| #A26 | (#A26) | ||||
| #A27 | (#A27) | ||||
| #A28 | (#A28) | Signal ignition discharge module (IDM) check, ignition coils | |||
| #A29 | (#A29) | Control signal ignition coil no. 3 | U = Ulow | U = 2.5 volt thigh = 2 ms | The frequency varies according to engine speed (RPM) |
| #A30 | (#A30) | Control signal ignition coil no. 2 | U = Ulow | U = 2.5 volt thigh = 2 ms | The frequency varies according to engine speed (RPM) |
| #A31 | (#A31) | Control signal ignition coil no. 1 | U = Ulow | U = 2.5 volt thigh = 2.5 ms | The frequency varies according to engine speed (RPM) |
| #A32 | (#A32) | ||||
| #A33 | (#A33) | Control signal injector 4 | U = Ubat | Tlow = 2-3 ms | T increases with engine speed (RPM) and load |
| #A34 | (#A34) | Control signal injector 2 | U = Ubat | Tlow = 2-3 ms | T increases with engine speed (RPM) and load |
| #A35 | (#A35) | ||||
| #A36 | (#A36) | Power ground preheating, front heated oxygen sensor (HO2S) | U = Ulow | ||
| #A37 | (#A37) | Communication cable control modules (CAN H) | Between the engine control module (ECM) and the throttle unit | ||
| #A38 | (#A38) | Control signal stop lamp switch | U = Ulow (not activated) U = Uhigh (activated) | Between the engine control module (ECM) and the throttle unit | |
| #A39 | (#A39) | Oil pressure switch | U = Ulow (no oil pressure) | U = Ubat | |
| #A40 | (#A40) | Signal (+) engine coolant temperature (ECT) sensor | (+20°C) U = 3.1 V (+30°C) U = 2.6 V (+80°C) U = 0.9 V (+100°C) U = 0.5 V | ||
| #A41 | (#A41) | Signal (-) front heated oxygen sensor (HO2S) | Lambda=1 when the current is approximately +0.2 mA | Negative current when the fuel air mixture is rich. Range: [-12 mA, +12 mA] | |
| #A42 | (#A42) | Signal (+) front heated oxygen sensor (HO2S) | Lambda= 1 when the current is approximately +0.2 mA | Positive current when the fuel air mixture is lean. Range: [-12 mA, +12 mA] | |
| #A43 | (#A43) | ||||
| #A44 | (#A44) | ||||
| #A45 | (#A45) | ||||
| #A46 | (#A46) | Signal (+) knock sensor (KS) | |||
| #A47 | (#A47) | Signal (+) camshaft position (CMP) sensor | Uapprox.5 V or U=Ulow | Fapprox.35 Hz Uapprox.2.5 V | The frequency increases with engine speed (RPM) |
| #A48 | (#A48) | Signal (+) flywheel sensor | U=2.5 V | U = sine wave voltage Utop = 3.5 V Uoffset = 2.5 V | |
| #A49 | (#A49) | ||||
| #A50 | (#A50) | Control signal ignition coil no. 5 | U = Ulow | U = 2.5 volt thigh = 2 ms | The frequency varies according to engine speed (RPM) |
| #A51 | (#A51) | Control signal ignition coil no. 4 | U = Ulow | U = 2.5 volt thigh = 2 ms | The frequency varies according to engine speed (RPM) |
| #A52 | (#A52) | Control signal Air assisted control valve (AACV) | |||
| #A53 | (#A53) | Power ground 3 | Ulow | ||
| #A54 | (#A54) | Power ground 2 | Ulow | ||
| #A55 | (#A55) | Communication cable control modules (CAN L) | Between the engine control module (ECM) and the throttle unit | ||
| #A56 | (#A56) | Control signal accelerator pedal (AP) position sensor, pulse width modulation (PWM) signal | Utop = 12 V t = 4 ms pulse ratio = 8 %-88 % | Between the engine control module (ECM) and the throttle unit | |
| #A57 | (#A57) | Power supply, camshaft position (CMP) sensor | U =5 V | ||
| #A58 | (#A58) | Power supply, manifold absolute pressure (MAP) sensor A/C pressure sensor | U =5 V | ||
| #A59 | (#A59) | ||||
| #A60 | (#A60) | Signal ground mass air flow (MAF) sensor | U = Ulow | ||
| #A61 | (#B1) | Signal ground intake temperature engine coolant temperature (ECT) sensor rear heated oxygen sensor (HO2S) | U = Ulow | ||
| #A62 | (#B2) | Power ground 1 | U = Ulow | ||
| #A63 | (#B3) | ||||
| #A64 | (#B4) | Signal (-) knock sensor (KS) | |||
| #A65 | (#B5) | Signal ground camshaft position (CMP) sensor | U = Ulow | ||
| #A66 | (#B6) | Signal ground flywheel sensor | U = Ulow | ||
| #A67 | (#B7) | ||||
| #A68 | (#B8) | ||||
| #A69 | (#B9) | Control signal preheating front heated oxygen sensor (HO2S) | U = Ubat | Preheating off U = Ubat Preheating U = Ubat | B+ from the system relay |
| #A70 | (#B10) | Power supply | U = Ubat | B+ from the system relay |
Connector terminals #A1-#A70
| Terminal | Breakout box | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #B1 | (#B11) | Communication cable control modules (CAN L) | Between the engine control module (ECM) and the transmission control module (TCM) | ||
| #B2 | (#B12) | ||||
| #B3 | (#B13) | ||||
| #B4 | (#B14) | Signal ground intake manifold air temperature sensor fuel tank pressure sensor clutch pedal sensor brake pedal sensor | U = Ulow | ||
| #B5 | (#B15) | Signal ground accelerator pedal (AP) position sensor | U = Ulow | ||
| #B6 | (#B16) | ||||
| #B7 | (#B17) | ||||
| #B8 | (#B18) | Coolant level sensor | U = Ulow | ||
| #B9 | (#B19) | Power supply accelerator pedal (AP) position sensor, analog sensor | U =5 V | ||
| #B10 | (#B20) | Power supply fuel tank pressure sensor | U =5 V | ||
| #B11 | (#B21) | 30-supply (Power supply from the battery) | U = Ubat | ||
| #B12 | (#B22) | ||||
| #B13 | (#B23) | Control modules communication cable (CAN H) | Between the engine control module (ECM) and the transmission control module (TCM) | ||
| #B14 | (#B24) | ||||
| #B15 | (#B25) | Signal clutch pedal sensor | U=3.3 V (unaffected) U = 2.2 V (fully depressed, 100 mm) | Varies depending on the position of the clutch pedal | |
| #B16 | (#B26) | Signal brake sensor | U = 4.4 V (unaffected) U = 3.9 V (25 mm depressed) | Varies depending on the position of the brake pedal | |
| #B17 | (#B27) | Signal accelerator pedal (AP) position sensor, analog signal | U=0.4 V (idle) U=4.4 V (wide open throttle (WOT)) | Varies depending on the position of the accelerator pedal (AP) | |
| #B18 | (#B28) | ||||
| #B19 | (#B29) | ||||
| #B20 | (#B30) | ||||
| #B21 | (#B31) | ||||
| #B22 | (#B32) | Diagnostic lead C-link | U=90 % of Ubat | Other values apply if a generic fault-tracing instrument is connected to the data link connector (DLC) | |
| #B23 | (#B33) | Signal (+) crank, +50 supply | U = Ulow | U = Ulow | U = Ubat at crank |
| #B24 | (#B34) | ||||
| #B25 | (#B35) | Signal (+) accelerator pedal (AP) position sensor, Pulse width modulated (PWM) signal | Utop = Ubat t = 4 ms pulse ratio = 8-88% | Between the accelerator pedal (AP) position sensor and the engine control module (ECM) | |
| #B26 | (#B36 | Signal (+) stop lamp switch | U = Ubat when the brake pedal is depressed U = Ulow when the brake pedal is not depressed | ||
| #B27 | (#B37) | ||||
| #B28 | (#B38) | ||||
| #B29 | (#B39) | Signal outside temperature sensor | (0°C) U = 3.99 V (+10°C) U = 3.53 V (+20°C) U = 3.01 V (+30°C) U = 2.47 V | Temperature range: -50°C to +120°C | |
| #B30 | (#B40) | ||||
| #B31 | (#B41) | Signal fuel tank pressure sensor | U = 2.5 V at 1 kPa negative pressure U=3.3 V at atmospheric pressure (0 kPa overpressure) U=4.1 V at 1 kPa overpressure | ||
| #B32 | (#B42) | ||||
| #B33 | (#B43) | ||||
| #B34 | (#B44) | ||||
| #B35 | (#B45) | ||||
| #B36 | (#B46) | ||||
| #B37 | (#B47) | Signal ignition ON signal, +15 supply | U = Ubat | ||
| #B38 | (#B48) | System relay control signal | U = Ulow | U = Ulow | Relay activated: U = Ulow Relay not activated: U = Ubat The system relay runs on (2-5 minutes) |
| #B39 | (#B49) | ||||
| #B40 | (#B50) | Control signal EVAP canister shut-off valve | U=3.82 V | ||
| #B41 | (#B51) | ||||
| #B42 | (#B52) | ||||
| #B43 | (#B53) | ||||
| #B44 | (#B54) | Control signal A/C activation | U = Ubat (not activated) U = Ulow (activated) | ||
| #B45 | (#B55) | Control signal fuel pump (FP) activation | Pulse width modulation (PWM) signal | Control signal to the central electronic module (CEM) to control the fuel pump (FP) | |
| #B46 | (#B56) | Control signal malfunction indicator lamp (MIL) | U = Ulow | U = Ubat (not activated) U = Ulow (activated) | |
| #B47 | (#B57) | ||||
| #B48 | (#B58) | Control signal engine start inhibiting | U = Ulow (activated) U = Uhigh (not activated) | Certain markets only. The engine can only be started with the clutch pedal depressed (U=Ulow) | |
| #B49 | (#B59) | ||||
| #B50 | (#B60) |
Connector terminals #B1-#B50
Signal specification (D5244T, D5244T2, D5244T3)
General
All the values listed below are between the respective terminal in column 2 and terminal #36 (power ground) unless otherwise stated in column 6 (Other). Control module terminals #A1-#A60 correspond to terminals #A1-#A60 on the breakout box, terminals #A61-#A70 correspond to terminals #B1-#B10 on the breakout box and terminals #B1-#B50 correspond to terminals #B11-#B60 on the breakout box.
Note. It is important to connect the breakout box and check the ground terminals before taking readings.
HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, terminal #A61, followed by the breakout box number in parenthesis, (terminal #B1).
HINT: Example: #A61 (#B1)
| U= | DC voltage in volts (V) | U AC = | AC voltage in volts (V) |
|---|---|---|---|
| U bat = | Battery voltage (V) | F = | Frequency in Hertz (Hz) |
| U low = | Voltage approximately 0 V | % duty= | Duty cycle (pulse ratio) as a percentage (%) |
| T = | Time in milliseconds (ms) |
| Breakout box terminal | Control module terminal | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #A1 | #A1 | ||||
| #A2 | #A2 | EGR valve, control signal | During control, a single-pulsed signal between approximately 0 V and U bat with a fixed frequency and variable pulse ratio. Pulse ratio increases as exhaust gas recirculation increases | ||
| #A3 | #A3 | ||||
| #A4 | #A4 | VNT regulator, control signal | During control, a single-pulsed signal between approximately 0 V and U bat with a fixed frequency and variable pulse ratio. Pulse ratio increases with boost pressure. | ||
| #A5 | #A5 | ||||
| #A6 | #A6 | ||||
| #A7 | #A7 | Engine pad valve, control signal | U low | U low | When engine speed exceeds approx. 1000 RPM, the valve is deactivated, U = Ubat. |
| #A8 | #A8 | Engine cooling fan, PWM signal | F=100 Hz | F=100 Hz | A pulsed signal between approximately 0 V and U bat with a fixed frequency and variable pulse ratio. |
| #A9 | #A9 | ||||
| #A10 | #A10 | ||||
| #A11 | #A11 | ||||
| #A12 | #A12 | ||||
| #A13 | #A13 | Injector, control signal, cylinder 5 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A14 | #A14 | Injector, control signal, cylinder 2 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A15 | #A15 | Injector, control signal, cylinders 2 and 5 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A16 | #A16 | Injector, control signal, cylinder 3 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A17 | #A17 | 12 V power supply from the system relay | U=U bat | U=U bat | |
| #A18 | #A18 | 12 V power supply from the system relay | U=U bat | U=U bat | |
| #A19 | #A19 | ||||
| #A20 | #A20 | Camshaft position sensor, signal | U=U bat | Pulsed signal between 0 V and U bat f=5.86 Hz | Frequency increases with engine speed |
| #A21 | #A21 | Mass air flow sensor, signal | U=1.03 V | U=1.67 V when the engine is not under load | U increases with increasing air mass |
| #A22 | #A22 | Common rail pressure sensor, signal | U=0.52 V | U=1.3 V | U increases with fuel pressure |
| #A23 | #A23 | Boost pressure sensor, signal | U=2.29 V | U=2.32 V | U increases with boost pressure |
| #A24 | #A24 | ||||
| #A25 | #A25 | A/C linear pressure sensor, signal | U increases with pressure | ||
| #A26 | #A26 | ||||
| #A27 | #A27 | Engine temperature sensor, signal | 20°C U=4.76 V +20°C U=3.85 V +80°C U=1.51 V | ||
| #A28 | #A28 | ||||
| #A29 | #A29 | ||||
| #A30 | #A30 | ||||
| #A31 | #A31 | Injector, control signal, cylinder 5 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A32 | #A32 | Injector, control signal, cylinder 2 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A33 | #A33 | Injector, control signal, cylinders 2 and 5 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A34 | #A34 | Injector, control signal, cylinder 3 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A35 | #A35 | 12 V power supply from the system relay | U=U bat | U=U bat | |
| #A36 | #A36 | Power ground 1 | U low | U low | |
| #A37 | #A37 | Fuel pressure control valve, control signal | Pulse ratio 90% (i. e. the valve is closed). | Pulse width modulated signal between 0 V and U bat +1 V. The pulse ratio reduces with increased quantity. | |
| #A38 | #A38 | Camshaft position sensor, power supply | U=5 V | U=5 V | |
| #A39 | #A39 | Mass air flow sensor, power supply | U=5 V | U=5 V | |
| #A40 | #A40 | Fuel pressure sensor, power supply | U=5 V | U=5 V | |
| #A41 | #A41 | Boost pressure sensor, power supply | U=5 V | U=5 V | |
| #A42 | #A42 | ||||
| #A43 | #A43 | A/C linear pressure sensor, power supply | U=5 V | U=5 V | |
| #A44 | #A44 | ||||
| #A45 | #A45 | Air temperature sensor, signal | |||
| #A46 | #A46 | ||||
| #A47 | #A47 | Flywheel sensor, signal (+) | U=2.5 V | U = sine wave voltage Utop = 5 V Uoffset = 2.5 V | Measured to terminal #A65 (#B5). Frequency increases as engine speed increases |
| #A48 | #A48 | ||||
| #A49 | #A49 | ||||
| #A50 | #A50 | Injector, control signal, cylinder 4 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A51 | #A51 | Injector, control signal, cylinder 1 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A52 | #A52 | Injector, control signal, cylinders 1, 3 and 4 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #A53 | #A53 | Power ground 2 | U low | U low | |
| #A54 | #A54 | Power ground 3 | U low | U low | |
| #A55 | #A55 | Fuel pressure control valve, control signal | Pulse ratio 90% (i. e. the valve is closed). | Pulse width modulated signal between 0 V and U bat +1V. The pulse ratio reduces as quantity increases | |
| #A56 | #A56 | Camshaft position sensor, ground | U low | U low | |
| #A57 | #A57 | Mass air flow sensor, signal ground | U low | U low | |
| #A58 | #A58 | Fuel pressure sensor, ground | U=U low | U=U low | |
| #A59 | #A59 | Boost pressure sensor, ground | U=U low | U=U low | |
| #A60 | #A60 | ||||
| #B1 | #A61 | A/C linear pressure sensor, signal ground | U=U low | U=U low | |
| #B2 | #A62 | ||||
| #B3 | #A63 | Engine temperature sensor, signal ground | U=U low | U=U low | |
| #B4 | #A64 | ||||
| #B5 | #A65 | Flywheel sensor, signal (-) | U=2.5 V | U = sine wave voltage Utop = 5 V Uoffset = 2.5 V | Measured to terminal #A47 (#A47). Frequency increases as engine speed increases |
| #B6 | #A66 | ||||
| #B7 | #A67 | Oil pressure sensor, signal | U low | U bat | |
| #B8 | #A68 | Injector, control signal, cylinder 4 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #B9 | #A69 | Injector, control signal, cylinder 1 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. | |
| #B10 | #A70 | Injector, control signal, cylinders 1, 3 and 4 | U low | Pulsed control signal between approx. 0 V and 70 V. One pulse for each injection. |
Connector A
| Breakout box terminal | Control module terminal | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #B11 | #B1 | CAN-L | 2-3 V | ||
| #B12 | #B2 | ||||
| #B13 | #B3 | ||||
| #B14 | #B4 | Sensor ground | U=U low | U=U low | |
| #B15 | #B5 | Accelerator pedal position sensor, signal ground | U=U low | U=U low | |
| #B16 | #B6 | ||||
| #B17 | #B7 | ||||
| #B18 | #B8 | Coolant, level sensor | U=U low | U=0 V | Contact breaker, normally closed |
| #B19 | #B9 | Accelerator pedal position sensor, power supply | U=5 V | U=5 V | |
| #B20 | #B10 | ||||
| #B21 | #B11 | ||||
| #B22 | #B12 | ||||
| #B23 | #B13 | CAN-H | 2.5-4 V | ||
| #B24 | #B14 | ||||
| #B25 | #B15 | Clutch position sensor, signal | U=3.23 V | U=3.27 V | The voltage decreases as the pedal is depressed. 0.90-3.27 V |
| #B26 | #B16 | Brake position sensor, signal | U=3.02 V | U=3.05 V | MY -2001 The voltage decreases as the pedal is depressed. 0.97-3.05 V MY 2002- The signal is read off via the Brake Control Module (BCM) |
| #B27 | #B17 | Accelerator pedal position sensor, signal | U=0.42 V | U=0.45 V | The voltage increases as the pedal is depressed 0.45-4.46 V |
| #B28 | #B18 | ||||
| #B29 | #B19 | ||||
| #B30 | #B20 | ||||
| #B31 | #B21 | ||||
| #B32 | #B22 | C line | U bat -1.3 V | U bat -1.3 V | |
| #B33 | #B23 | Signal 50 from the ignition switch | U low | U low | |
| #B34 | #B24 | ||||
| #B35 | #B25 | Accelerator pedal position sensor, PWM input | During control, a single-pulsed signal between approx. 0 V and U bat with a fixed frequency and variable pulse ratio. Pulse ratio increases as throttle application increases | ||
| #B36 | #B26 | Brake light switch | Activates when the brake pedal is depressed. Supplied from U bat . | ||
| #B37 | #B27 | ||||
| #B38 | #B28 | ||||
| #B39 | #B29 | ||||
| #B40 | #B30 | ||||
| #B41 | #B31 | ||||
| #B42 | #B32 | ||||
| #B43 | #B33 | ||||
| #B44 | #B34 | ||||
| #B45 | #B35 | ||||
| #B46 | #B36 | ||||
| #B47 | #B37 | Signal 15 from the ignition switch | U=U bat | U=U bat | |
| #B48 | #B38 | System relay, control signal | U=U low | U=U low | |
| #B49 | #B39 | ||||
| #B50 | #B40 | ||||
| #B51 | #B41 | ||||
| #B52 | #B42 | ||||
| #B53 | #B43 | ||||
| #B54 | #B44 | A/C relay, control signal | |||
| #B55 | #B45 | ||||
| #B56 | #B46 | MIL lamp, signal | U low | U low | |
| #B57 | #B47 | ||||
| #B58 | #B48 | Cooling fan, control modules | The control module grounds the terminal on activation. | ||
| #B59 | #B49 | ||||
| #B60 | #B50 | Glow plug relay, control signal | U bat | U bat |
Connector B