Home/Volvo/C70/Volvo C70 II (2005-2009)/Repair manual/Climate Control System - Removal and Installation/INSTALLING COMPONENTS AND CHECKING PERFORMANCE

Contents

Wiring diagrams Section: Climate Control System - Removal and Installation

DRIVER SIDE REGISTER

TRANSFERRING COMPONENTS

INSTALLING THE CENTER VENTILATION VENT

INSTALLING OUTER VENTILATION VENTS

POLLEN FILTER CLIMATE CONTROL SYSTEM

REMOVING THE ACCELERATOR PEDAL (AP)

VENTILATION DUCT FOOT SPACE REAR

INSTALLING THE AIR DISTRIBUTION UNIT IN THE DASHBOARD

INSTALLING AIR DUCT OUTER VENT

REMOVING AIR DUCT FRONT FLOOR

INSTALLING AIR DUCT FRONT FLOOR

INSTALLING CENTER AIR DUCT TO FLOOR REAR PASSENGER COMPARTMENT

INSTALLING FRONT AIR DUCT TO FLOOR REAR PASSENGER COMPARTMENT

COOLANT PIPE FUEL-POWERED PREHEATER

REPLACING PIPE COUPLINGS

FAN MOTOR FUEL-POWERED PREHEATER

REMOVING COMPONENTS

TRANSFERRING THE GLOW PLUG, PRESSURE EQUALIZER AND FLAME TRAP

FLAME SENSOR FUEL-POWERED PREHEATER

REMOVING THE COMBUSTION PREHEATER MODULE (CPM)

REMOVING THE FLAME SENSOR

INSTALLING THE FLAME SENSOR

FUEL FIRED BOOSTER HEATER

TRANSFERRING ENGINE COOLANT HOSES

INSTALLING THE ENGINE COOLANT HEATER

FUEL FIRED BOOSTER HEATER CONTROL UNIT

REMOVING THE ENGINE COOLANT HEATER

IMPORTANT INFORMATION

INSTALLING THE COMBUSTION PREHEATER MODULE (CPM)

FINAL CHECK OF THE ENGINE COOLANT HEATER

FUEL FIRED BOOSTER HEATER EXHAUST PIPE

INSTALLING THE EXHAUST PIPE FOR THE ENGINE COOLANT HEATER

FUEL FIRED BOOSTER HEATER WATER-IN-FUEL SENSOR

INSTALLING THE OVERHEAT PROTECTION THERMOSTAT / ENGINE COOLANT TEMPERATURE SENSOR

FUEL LINE FUEL-POWERED PREHEATER

REMOVING THE FRONT FUEL LINE

INSTALLING THE FRONT FUEL LINE

REMOVING THE CENTER FUEL LINE

INSTALLING THE CENTER FUEL LINE

INSTALLING THE SUCTION PIPE

FUEL TANK

PREPARATORY WORK

REMOVING THE EXHAUST SYSTEM

REMOVING THE FUEL PUMP (FP)

INSTALLING THE FUEL PUMP (FP)

INSTALLING THE FUEL TANK

INSTALLING THE HOSE CONNECTORS

INSTALLING THE CARBON FILTER CONTAINER

INSTALLING THE HEAT DEFLECTOR PLATE

INSTALLING THE EXHAUST SYSTEM

FINISHING

FUEL PUMP AND LEVEL SENSOR UNIT

REMOVING

INSTALLING

FUEL PUMP, FUEL-DRIVEN AUXILIARY HEATER

GLOW PLUG FUEL-POWERED PREHEATER

REMOVING THE GLOW PLUG/PRESSURE EQUALIZER

INSTALLING THE GLOW PLUG / PRESSURE EQUALIZER

WATER PUMP, FUEL-DRIVEN AUXILIARY HEATER

ADJUSTING AND CHECKING

INSTALLING THE COVER

ACTUATOR DAMPER, CLIMATE CONTROL SYSTEM DRIVER'S SIDE

REMOVING THE DASHBOARD

INSTALLING THE DAMPER MOTOR MODULE (DMM) FOR TEMPERATURE

ACTUATOR, MIXER DAMPER

INSTALLING THE DAMPER MOTOR MODULE (DMM) FOR AIR DISTRIBUTION

ACTUATOR RECIRCULATION

REMOVING THE GLOVE COMPARTMENT

INSTALLING THE DAMPER MOTOR MODULE (DMM) FOR RECIRCULATION

ACTUATOR REGISTER DUCT FOOTWELL

INSTALLING THE DAMPER MOTOR MODULE (DMM) FOR THE DEFROSTER

AIR QUALITY SENSOR (2006, 2007)

INSTALLING THE AIR QUALITY SENSOR (AQS)

AIR QUALITY SENSOR, CHECKING

CHECK

BLOWER MOTOR PASSENGER COMPARTMENT

IMPORTANT INFORMATION AND REMOVING COMPONENTS

INSTALLING THE BLOWER FAN MOTOR

CLIMATE UNITS

INSTALLING THE CLIMATE CONTROL UNIT

INSTALLING COMPONENTS

ACCUMULATOR

ELECTRIC BOOSTER HEATER (2006, 2007)

INSTALLING THE ELECTRICAL PREHEATER

ELECTRIC BOOSTER HEATER (2008-2012)

REMOVING THE ELECTRICAL PREHEATER

HEAT EXCHANGER

CHECKING THE FUNCTION AND LEAK TRACING

TEMPERATURE SENSOR PASSENGER COMPARTMENT

INSTALLING THE BLOWER FAN MOTOR PASSENGER COMPARTMENT TEMPERATURE SENSOR

CLIMATE CONTROL MODULE (CCM)

REMOVING CENTER CONSOLE

INSTALLING THE CLIMATE CONTROL MODULE (CCM)

INSTALLING CENTER CONSOLE

ORDERING SOFTWARE

PROGRAMMING CUSTOMER PARAMETERS AND ADJUSTING DAMPER MOTORS

REMOVING THE CLIMATE CONTROL MODULE (CCM)

AC COMPRESSOR

INSTALLING THE COMPRESSOR

CHECKING THE PERFORMANCE

CONDENSER

ACCUMULATOR (2006-2009)

REMOVING RECEIVER

INSTALLING RECEIVER

INSTALLING COMPONENTS AND CHECKING PERFORMANCE

ACCUMULATOR (2010-2012)

CONDENSER (2006, 2011)

CONDENSER (2012)

REMOVING THE AIR CONDITIONING AGGREGATE

INSTALLING THE CONDENSER

INSTALLING THE COOLER UNIT

FILLING WITH REFRIGERANT AND LEAK TRACING

ELECTROMAGNETIC CLUTCH

REFRIGERANT PIPE ACCUMULATOR TO COMPRESSOR

EVAPORATOR

REMOVING THE EVAPORATOR

INSTALLING THE EVAPORATOR

EXPANSION VALVE

INSTALLING THE EXPANSION VALVE (ORIFICE)

NEEDLE VALVE (2006-2009)

INSTALLING THE NEEDLE VALVE / SERVICE VALVE

NEEDLE VALVE (2010-2012)

REMOVING THE NEEDLE VALVE / SERVICE VALVE

REMOVING THE SHIELD

REMOVING THE PIPE/HOSE BETWEEN THE COMPRESSOR AND THE CONDENSER

INSTALLING THE PIPE/HOSE BETWEEN THE COMPRESSOR AND THE CONDENSER

REMOVING THE PIPE/HOSE BETWEEN THE COMPRESSOR AND THE RECEIVER

INSTALLING THE PIPE/HOSE BETWEEN THE COMPRESSOR AND THE RECEIVER

INSTALLING SHIELD AND BUMPER COVER

REFRIGERANT PIPE CONDENSER TO EXPANSION VALVE

REMOVING THE PIPE/HOSE BETWEEN THE EVAPORATOR AND THE RECEIVER

INSTALLING THE PIPE/HOSE BETWEEN THE EVAPORATOR AND THE RECEIVER

REMOVING THE PIPE / HOSE BETWEEN THE CONDENSER AND THE EXPANSION VALVE

INSTALLING THE PIPE / HOSE BETWEEN THE CONDENSER AND THE EXPANSION VALVE

REMOVING THE PIPE BETWEEN THE EXPANSION VALVE AND THE EVAPORATOR

INSTALLING THE PIPE BETWEEN THE EXPANSION VALVE AND THE EVAPORATOR

TEMPERATURE SENSOR EVAPORATOR

IGNITION OFF

INSTALLING THE TEMPERATURE SENSOR FOR THE EVAPORATOR

All sections

INSTALLING COMPONENTS AND CHECKING PERFORMANCE Volvo C70 II

Climate Control System - Removal and Installation

INSTALLING COMPONENTS AND CHECKING PERFORMANCE

Install

front bumper cover. For model years 2006-2009, see «COVER BUMPER FRONT (2006-2009)»(ref-488714-S04206131282012072500000) . For model years 2010-2012, see «COVER BUMPER FRONT (2010-2012)»(ref-488714-S39463998402012072500000)
right-hand front headlamp. See: «HEADLAMP BULB»(ref-488515-S37216589842012072500000) .

Carry out a performance test on the climate control unit. See: CLIMATE CONTROL SYSTEM, CHECK .