EVAPORATOR HOUSING ASSEMBLY OVERVIEW
Remove the heating and A/C unit. Refer to HEATING AND A/C UNIT .
Disconnect the air distribution housing/evaporator housing from the heating and A/C unit. Refer to AIR DISTRIBUTION HOUSING .
Scheme 47
- Evaporator Housing: Lower Part Disassembling and assembling, refer to «HEATER»(ref-514669-S09036815002012112100000)
- Evaporator Check insulation, it must be completely present Removing and installing, refer to «EVAPORATOR»(ref-514706-S22569611772012112100000)
- Clip
- Evaporator Housing: Upper Part Disassembling and assembling, refer to «HEATER»(ref-514669-S09036815002012112100000)
- Screw
- Seal / Insulation Heat insulation for expansion valve Removing and installing, refer to «EVAPORATOR»(ref-514706-S22569611772012112100000)
- Bracket Removing and installing, refer to «EVAPORATOR»(ref-514706-S22569611772012112100000)
Scheme 48
- Temperature Regulator Door Motor -V68- Checking, use: Vehicle Diagnosis, Testing and Information System VAS 5051B or newer model. Removing and installing, refer to «TEMPERATURE REGULATOR»(ref-514706-S26249649152012112100000) Replacing: Initiate the Basic Setting function with the Vehicle Diagnosis, Testing and Information System VAS 5051B (or newer model). Refer to «CLIMATRONIC A/C SYSTEM WITH AUTOMATIC CONTROL, CHECKING»(ref-514706-S40225126612012112100000).
- Bracket
- Screws Bolts must be unscrewed to separate air distributor and evaporator housing.
- Cover
- Recirculation Door Motor -V113- Checking, use: Vehicle Diagnosis, Testing And Information System VAS 5051B or newer model. Removing and installing, refer to «RECIRCULATION DOOR»(ref-514706-S34012591032012112100000) Replacing: Initiate the Basic Setting function with the Vehicle Diagnosis, Testing And Information System VAS 5051B (or newer model). Refer to «CLIMATRONIC A/C SYSTEM WITH AUTOMATIC CONTROL, CHECKING»(ref-514706-S40225126612012112100000).
- Housing: Air Entry With recirculating air door
- Evaporator Housing: Upper Part Disassembling and assembling evaporator housing, refer to «EVAPORATOR HOUSING ASSEMBLY OVERVIEW»(ref-514706-S32790829602012112100000)
- Evaporator Housing: Lower Part Disassembling and assembling evaporator housing, refer to «EVAPORATOR HOUSING ASSEMBLY OVERVIEW»(ref-514706-S32790829602012112100000)
- Evaporator Removing and installing, refer to «EVAPORATOR»(ref-514706-S22569611772012112100000)
- Evaporator Temperature Sensor -G308- or Evaporator Vent Temperature Sensor -G263- Checking, use: Vehicle Diagnosis, Testing And Information System VAS 5051B or newer model. NOTE: One or both of the component designations will appear, depending on software. The tasks are the same. Removing and installing, refer to «EVAPORATOR VENT»(ref-514706-S25558996082012112100000)
- Connection for Glove Compartment Cooling Removing the glove compartment, refer to «Removal and Installation»(ref-514666-S38414190312012112100000) Installation position of glove compartment cooling connection (Scheme 49)
- Cooling Hose for Glove Compartment Cooling Removing the glove compartment, refer to «Removal and Installation»(ref-514666-S38414190312012112100000)
- Fresh Air Blower Series Resistor with Fuse -N24- Removing and installing, refer to «FRESH AIR BLOWER SERIES RESISTOR WITH FUSE»(ref-514669-S37919780382012112100000)
- Fresh Air Blower -V2- Removing and installing, refer to «FRESH AIR BLOWER»(ref-514669-S08975465182012112100000)
- Dust and Pollen Filter With activated charcoal filter Removing and installing, refer to «DUST AND POLLEN FILTER»(ref-514669-S25375442072012112100000)
- Cover For dust and pollen filter
- Heat Exchanger Removing and installing, refer to «HEAT EXCHANGE»(ref-514669-S39561283732012112100000)
- Heater Core Trim
- Auxiliary Heater Heating Element -Z35- Only on vehicles with Diesel engine without auxiliary heater Checking, use: With the Vehicle Diagnosis, Testing And Information System VAS 5051B (or newer model) under Heating and Air Conditioning, OBD-capable systems; Auxiliary heating; Electrical components Removing and installing, refer to «AUXILIARY AIR HEATER HEATING ELEMENT»(ref-514669-S11198047402012112100000)
- Air Distribution Housing
Scheme 49
- Connection
- Valve
Scheme 50
- Central Air Door Motor -V70- Checking, use: Vehicle Diagnosis, Testing And Information System VAS 5051B or newer model. Removing and installing, refer to «CENTRAL AIR DOOR»(ref-514706-S21179237622012112100000) Replacing: Initiate the Basic Setting function with the Vehicle Diagnosis, Testing And Information System VAS 5051B (or newer model). Refer to «CLIMATRONIC A/C SYSTEM WITH AUTOMATIC CONTROL, CHECKING»(ref-514706-S40225126612012112100000).
- Left Temperature Door Motor -V158- Checking, use: Vehicle Diagnosis, Testing And Information System VAS 5051B or newer model. Removing and installing, refer to «LEFT TEMPERATURE DOOR»(ref-514706-S12773140442012112100000) Replacing: Initiate the Basic Setting function with the Vehicle Diagnosis, Testing And Information System VAS 5051B (or newer model). Refer to «CLIMATRONIC A/C SYSTEM WITH AUTOMATIC CONTROL, CHECKING»(ref-514706-S40225126612012112100000).
- Defroster Door Motor -V107- Checking, use: Vehicle Diagnosis, Testing And Information System VAS 5051B or newer model. Removing and installing, refer to «DEFROSTER DOOR»(ref-514706-S42801925192012112100000) Replacing: Initiate the Basic Setting function with the Vehicle Diagnosis, Testing And Information System VAS 5051B (or newer model). Refer to «CLIMATRONIC A/C SYSTEM WITH AUTOMATIC CONTROL, CHECKING»(ref-514706-S40225126612012112100000).
- Bracket
- Screws Bolts must be unscrewed to separate air distributor and evaporator housing. Quantity: 4
- Fresh Air/Recirculating Air/Back Pressure Door Motor -V425- with Fresh Air/Recirculating Air/Back Pressure Door Motor Position Sensor -G644- Checking, use: Vehicle Diagnosis, Testing And Information System VAS 5051B or newer model. removing and installing Replacing: Initiate the Basic Setting function with the Vehicle Diagnosis, Testing And Information System VAS 5051B (or newer model). Refer to «CLIMATRONIC A/C SYSTEM WITH AUTOMATIC CONTROL, CHECKING»(ref-514706-S40225126612012112100000).
- Housing for Air Entry With fresh air and recirculation door With air flow door (Climatronic)
- Upper Section of Evaporator Housing Disassembling and assembling evaporator housing, refer to «EVAPORATOR HOUSING ASSEMBLY OVERVIEW»(ref-514706-S32790829602012112100000)
- Lower Section of Evaporator Housing Disassembling and assembling evaporator housing, refer to «EVAPORATOR HOUSING ASSEMBLY OVERVIEW»(ref-514706-S32790829602012112100000)
- Evaporator Removing and installing, refer to «EVAPORATOR»(ref-514706-S22569611772012112100000)
- Evaporator Vent Temperature Sensor -G263- or Evaporator Temperature Sensor -G308- Checking, use: Vehicle Diagnosis, Testing And Information System VAS 5051B or newer model. Removing and installing, refer to «EVAPORATOR VENT»(ref-514706-S25558996082012112100000)
- Connection for Glove Compartment Cooling Installation position of glove compartment cooling connection see scheme 17
- Cooling Hose for Glove Compartment Cooling
- Fresh Air Blower -V2- with Fresh Air Blower Control Module -J126- Checking, use: Vehicle Diagnosis, Testing And Information System VAS 5051B or newer model. Fresh Air Blower -V2-, removing and installing, refer to «FRESH AIR BLOWER»(ref-514669-S08975465182012112100000) Fresh Air Blower Control Module J126, removing and installing, refer to «FRESH AIR BLOWER CONTROL MODULE»(ref-514706-S39767965452012112100000)
- Dust and Pollen Filter With EVAP canister Removing and installing, refer to «DUST AND POLLEN FILTER»(ref-514669-S25375442072012112100000)
- Cover For dust and pollen filter
- Heat Exchanger Removing and installing, refer to «HEAT EXCHANGE»(ref-514669-S39561283732012112100000)
- Right Temperature Door Motor -V159- Checking, use: Vehicle Diagnosis, Testing And Information System VAS 5051B or newer model. Removing and installing, refer to «RIGHT TEMPERATURE DOOR»(ref-514706-S18487386322012112100000) Replacing: Initiate the Basic Setting function with the Vehicle Diagnosis, Testing And Information System VAS 5051B (or newer model). Refer to «CLIMATRONIC A/C SYSTEM WITH AUTOMATIC CONTROL, CHECKING»(ref-514706-S40225126612012112100000).
- Auxiliary Heater Heating Element -Z35- Only installed on vehicles with Diesel engine without auxiliary heater. Checking, use: With the Vehicle Diagnosis, Testing And Information System VAS 5051B (or newer model) under Heating and Air Conditioning, OBD-capable systems; Auxiliary heating; Electrical components Removing and installing, refer to «AUXILIARY AIR HEATER HEATING ELEMENT»(ref-514669-S11198047402012112100000)
- Heater Core Trim
- Air Distribution Housing
- Connection
- Valve
RIBBED BELT PULLEY ASSEMBLY OVERVIEW, DENSO A/C COMPRESSOR
Note. This type of ribbed belt pulley is installed on 7SEU17C A/C compressor. Different versions of the ribbed belt pulley may be installed, depending on A/C compressor construction type and engine version. Ribbed belt pulley, removing and installing, refer to RIBBED BELT PULLEY, DENSO COMPRESSOR .
Scheme 51
- Cap
- Circlip Remove carefully using a small screwdriver or needle-nose pliers (pay special attention to ribbed belt pulley when doing this)
- Guide Cage
- Circlip Always replace Install on correct side (flat side toward A/C compressor)
- Spacer
- Ribbed Belt Pulley The ribbed belt pulley is made of plastics and is sensitive to impact, be especially careful when handling it Different versions
- A/C Compressor Depending on engine and market version, different versions can be installed. Clean A/C compressor flange before sliding on ribbed belt pulley.
- Rubber Element Quantity: 6 Decouples the ribbed belt pulley from the A/C compressor input shaft and dampens vibration and noise For installation, lightly coat rubber elements, with tire mounting paste or a soap solution (as a lubricant)