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Starters: Removal & Installation Volkswagen Passat B5 рестайлинг

Starter 3 illustrations ~174 words

REMOVAL & INSTALLATION

WARNINGVehicles are equipped with air bag supplemental restraint system. Before attempting any repairs involving steering column, instrument panel or related components, see SERVICE PRECAUTIONS (or AIR BAG SAFETY PRECAUTIONS) and DISABLING & ACTIVATING AIR BAG SYSTEM in appropriate AIR BAG RESTRAINT SYSTEMS article.

Removal & Installation (1.8L & 2.8L)

  1. Disconnect negative battery cable. Disconnect starter electrical connections. Remove clamp, which secures heat shield to starter. Remove bolt securing starter brace to engine. (Scheme 1) Remove 2 nuts securing brace to starter.
  2. Remove bolts securing starter. Remove starter. To install, reverse removal procedure. Tighten all bolt/nuts to specification. See «TORQUE SPECIFICATIONS»(ref-165669-S08563866952004090100000).

Scheme 1

Scheme 1

Removal & Installation (4.0L 8-Cyl.)

  1. Disconnect negative battery cable. Drain coolant. See «SPECIFICATIONS & DRIVE BELT ROUTING (4.0L BDP)»(ref-163942) article in COOLING SYSTEM (MECHANICAL). Drain engine oil. Remove oil pipe from oil pan.
  2. Remove noise insulation panel. see scheme 4 Remove lower right coolant pipe. Disconnect electrical connections for generator. Support engine, using an engine support bridge. Remove bolts securing right engine mount. (Scheme 2) Remove right engine mount in a downward motion.
  3. Disconnect electrical connections for starter solenoid. Remove bolts securing starter. (Scheme 3) Remove starter in a downward motion. To install, reverse removal procedure. Tighten all bolt/nuts to specification. See «TORQUE SPECIFICATIONS»(ref-165669-S08563866952004090100000).

Scheme 2

Scheme 2

Scheme 3

Scheme 3