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Part section Volkswagen New Beetle A4

General, Technical Data, Materials 5 illustrations ~116 words

Part section

  1. At parting cut - 2 - , perform offset overlap weld both sides, SG continuous seam staggered.
  1. Floor pan
  2. Seat cross member
  3. Guide rails

Preparing new part

  1. Transfer separating lines to new part and cut.
  2. Add approx. 10 mm (0.393 in.) for overlap.

Scheme 79

Scheme 79: Welding in
Scheme 79: Welding in
  1. At parting cut, offset overlap weld both sides, SG continuous seam (staggered).

Scheme 80

Scheme 80: 53 05 55 50 Rear cross panel, replacing
Scheme 80: 53 05 55 50 Rear cross panel, replacing
  1. Separate outer rear cross panel original joint.
  2. Separate original bonded joint.

Scheme 81

Scheme 81
Scheme 81
  1. Remove excess material.
  1. Rear cross panel

Scheme 82

Scheme 82
Scheme 82
  1. Drill holes for SG weld seam, 7 mm dia. (0.275 in.).
  1. Position and secure new part.
  2. Check locking function of tailgate.

Scheme 83

Scheme 83
Scheme 83
  1. Spot weld rear cross panel, RP spot weld seam.