Maintenance Information Toyota Tercel L40

VIN LOCATION

The Vehicle Identification Number (VIN) is located on the left side of the dash panel at the base of the windshield. The VIN chart explains the code characters.

VIN CODE ID EXPLANATION

Numbers preceding the explanations in the legend below refer to the sequence of characters as listed on VIN identification label. See VIN example below.

VIN Code ID Explanation. Scheme 2

SEVERE & NORMAL SERVICE DEFINITIONS

Note. Use the Severe Service schedule if the vehicle to be serviced is operated under ANY (one or more) of these conditions

Service is recommended at mileage intervals based on vehicle operation and engine type. Service schedules are based on the following primary operating conditions

Normal Service

1. Driven More Than 10 Miles Daily
2. No Operating Conditions From Severe Service Schedule

Severe Service (Unique Driving Conditions)

1. Towing A Trailer, Using A Camper Or Car Top Carrier
2. Repeated Short Trips Less Than 5 Miles When Temperatures Are Below Freezing
3. Extensive Idling Conditions (Taxi Or Delivery Type Service)
4. Operating On Dusty, Rough, Muddy Or Salt Spread Roads

CAMSHAFT TIMING BELT

The condition of camshaft drive belts should always be checked on vehicles which have more than 50,000 miles. Although some manufacturers do not recommend belt replacement at a specified mileage, others require it at 60,000-100,000 miles. A camshaft drive belt failure may cause extensive damage to internal engine components on most engines, although some designs do not allow piston-to-valve contact. These designs are often called "Free Wheeling".

Many manufacturers changed their maintenance and warranty schedules in the mid-1980's to reflect timing belt inspection and/or replacement at 50,000-60,000 miles. Most service interval schedules in this manual reflect these changes.

Belts or components should be inspected and replaced if any of the following conditions exist

1. Cracks Or Tears In Belt Surface
2. Missing, Damaged, Cracked Or Rounded Teeth
3. Oil Contamination
4. Damaged Or Faulty Tensioners
5. Incorrect Tension Adjustment

Replace the timing belt every 72 months or 60,000 miles if the vehicle is operated under Severe Service conditions such as frequent idling or extensive long distance driving at low speeds (taxi, police or door-to-door delivery).

Scheme 3

SERVICE LABOR TIMES

Note. Labor times are provided, where available, within appropriate SERVICE INTERVAL table in SCHEDULED SERVICES article.

TIRE INFLATION

All regular tires should be inflated to 32 psi (2.2 kg/cm 2 ). Compact spare tires should be inflated to 60 psi (4.2 kg/cm 2 ). Tire inflation pressure can be found on the tire information label located on the inside of the glove compartment lid.

WHEEL TIGHTENING

Tighten all wheel lug nuts to 76 ft. lbs. (103 N.m).

BATTERY SPECIFICATIONS

If battery is replaced, it should be of the same group number as shown on the original battery's label. All models use batteries with BCI group number 24.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIR BAG SYSTEM

Note. See the AIR BAG RESTRAINT SYSTEM article in the ACCESSORIES/SAFETY EQUIPMENT Section.

The SRS has no user-servicable parts. Always have servicing done by an authorized dealer.

When performing maintenance on air bag equipped vehicles always observe proper safety precautions.

ANTI-LOCK BRAKE SYSTEM (ABS)

BATTERY WARNING

REPLACING BLOWN FUSES

Before replacing a blown fuse, remove ignition key, turn off all lights and accessories to avoid damaging the electrical system. Be sure to use fuse with the correct indicated amperage rating. The use of an incorrect amperage rating fuse may result in a dangerous electrical system overload.

BRAKE PAD WEAR INDICATOR

Indicator will cause a squealing or scraping noise, warning that brake pads need replacement.

CATALYTIC CONVERTER

Continued operation of vehicle with a severe malfunction could cause converter to overheat, resulting in possible damage to converter and vehicle.

COOLANT (PROPYLENE-GLYCOL FORMULATIONS)

ELECTROSTATIC DISCHARGE SENSITIVE (ESD) PARTS

ENGINE OIL

FUEL SYSTEM SERVICE

HALOGEN BULBS

RADIATOR CAP

RADIATOR FAN

TURBOCHARGED MODELS

WARRANTY INFORMATION

NEW VEHICLE LIMITED WARRANTY

Covers any repair or replacement of parts which becomes necessary due to defects in materials or workmanship under normal use for 36 months or 36,000 miles from in-service date.

POWERTRAIN WARRANTY

Engine, transmission, front wheel drive, rear wheel drive and restraint system are warranted against defects in materials or workmanship under normal use for 5 years or 60,000 miles, whichever occurs first. See copy of warranty for specific components covered.

CORROSION PERFORATION WARRANTY

Covers any repair or replacement to body sheet metal which develops corrosion perforation (hole through panel), in normal use, due to defects in material or workmanship for a period of 5 years, regardless of mileage.

BATTERY WARRANTY

Covers replacement of defective original battery for first 12 months or 12,000 miles. After the first 12 months or 12,000 miles, warranty covers a pro-rated amount based on months in service, up to a maximum of 36 months.

AIR CONDITIONER REFRIGERANT CHARGE WARRANTY

Covers the air conditioner refrigerant for the first 12 months, regardless of mileage, unless done as a warranty repair.

ADJUSTMENTS WARRANTY

Service adjustments, minor repairs not usually associated with the replacement of parts, are covered for the first 12 months or 12,500 miles, whichever occurs first.

EMISSION SYSTEM DEFECT WARRANTY (EXCEPT CALIFORNIA)

Warrants to the retail purchaser, and subsequent purchaser(s), that vehicle was designed, built, and equipped so as to conform at the time of sale with applicable emission regulations and that it is free from defects in materials or workmanship which may cause the vehicle to fail to conform with applicable regulations for 5 years or 50,000 miles, whichever occurs first.

EMISSION SYSTEM PERFORMANCE WARRANTY (EXCEPT CALIFORNIA)

Covers all repairs, adjustments, or replacements if vehicle fails to conform to applicable emission standards and such failure results in the vehicle owner having to bear a penalty or other sanction under local, state or federal law for 5 years or 50,000 miles, whichever comes first. If the vehicle has been in use for more than 24 months or 24,000 miles, the manufacturer will make the necessary adjustments, repairs or replacements at no cost to the owner only when noncompliance is caused by failure of components which have been installed in the vehicle for the sole or primary purpose of reducing vehicle emissions. See copy of warranty for specific components covered.

EMISSION SYSTEM PERFORMANCE WARRANTY (CALIFORNIA)

For a period of 3 years or 50,000 miles, manufacturer will make all necessary repairs and adjustments to ensure vehicle passes a required Smog Check inspection.

EMISSION SYSTEM DEFECT WARRANTY (CALIFORNIA)

For a period of 5 years or 50,000 miles, whichever occurs first, vehicle is free from defects in materials or workmanship which may cause it to fail to conform with applicable California emission regulations. Certain emission-related parts are covered for repair or replacement for 7 years or 70,000 miles, whichever occurs first. See copy of warranty for specific components covered.

FUSE PANEL LOCATION

The passenger compartment fuse panels are located behind the driver's side kick panel and behind the passenger's side kick panel. The engine compartment fuse panel is on the passenger's side of the engine compartment.

Scheme 4

Fuse & Circuit Breaker Identification

1. 1 - 15 Amp Cigarette Lighter, Radio & Clock
2. 2 - 10 Amp Turn Signal Lights
3. 3 - 20 Amp Windshield Washer/Wipers
4. 4 - 15 Amp Taillights, Park Lights, License Lights, Instrument Panel Lights
5. 5 - 10 Amp Stoplights, High-Mounted Stoplights
6. 6 - 30 Amp Rear Window Defogger (W/O Timer)
7. 7 - 15 Amp Gauges & Meters, Warning & Back-Up Lights
8. 8 - 30 Amp A/C System & A/C Fuse, Rear Window Defogger (W/Timer)
9. 9 - 10 Amp A/C System

Scheme 5

1. 1 - Blank
2. 2 - Blank
3. 3 - 30 Amp Electric Underhood Cooling Fan
4. 4 - 30 Amp Electric Underhood Cooling Fan
5. 5 - 10 Amp Left Headlight
6. 6 - 10 Amp Right Headlight
7. 7 - 15 Amp Interior & Trunk Lights, Open Door Warning Light, Clock & Radio
8. 8 - 15 Amp Ignition System
9. 9 - 15 Amp Horns & Turn Signal Lights
10. 10 - 15 Amp EFI System
11. 11 - 50 Amp Ignition System
12. 12 - 100 Amp Charging System

Relay Identification

1. A - A/C Fan No. 3 (Head)
2. B - A/C Fan No. 2 (Dimmer)
3. C - Main
4. D - EFI
5. E - Horn
6. F - Fan

Scheme 6

Driver's Side Instrument Panel Fuse Identification

1. 1 - 15 Amp Cigarette Lighter, Radio & Clock
2. 2 - 10 Amp Turn Signal Lights
3. 3 - 20 Amp Windshield Washer/Wipers
4. 4 - 15 Amp Taillights, Park Lights, License Lights, Instrument Panel Lights
5. 5 - 10 Amp Stoplights, High-Mounted Stoplights
6. 6 - 30 Amp Rear Window Defogger (W/O Timer)
7. 7 - 15 Amp Gauges & Meters, Warning & Back-Up Lights
8. 8 - 7.5 Amp SRS Airbag System
9. 9 - 10 Amp ABS System

Passenger's Side Kick Panel Fuse Identification

1. 10 - 30 Amp A/C System & A/C Fuse, Rear Window Defogger (W/Timer)
2. 11 - 10 Amp A/C System

Engine Compartment Fuse & Relay Identification

1. 12 - 7.5 Amp Charging System
2. 13 - 10 Amp Left Headlight
3. 14 - 10 Amp Right Headlight
4. 15 - 10 Amp SRS Airbag System
5. 16 - 15 Amp Interior & Trunk Lights, Door Warning Light, Clock, Radio
6. 17 - 15 Amp Electronic Ignition System
7. 18 - 15 Amp Horns & Turn Signal Lights
8. 19 - 15 Amp Fuel Injection System
9. 20 - 30 Amp Electric Underhood Cooling Fan
10. 21 - 30 Amp Electric Underhood Cooling Fan
11. 22 - 50 Amp Electronic Ignition System
12. 23 - 100 Amp Charging System
13. 24 - 60 Amp ABS System

1. A - EFI Main
2. B - A/C Fan No. 3
3. C - Engine Main
4. D - Headlight
5. E - A/C Fan No. 2
6. F - Radiator Fan No. 1
7. G - Horn

Scheme 7

Scheme 8

Scheme 9

Scheme 10

Scheme 11

Fuses (Type A)

1. 1 - 10 Amp Left-hand headlight (U.S.A.)
2. 2 - 10 Amp Right-hand headlight (U.S.A.)
3. 3 - 15 Amp Ignition system, Charging system, Multiport fuel injection system/sequential multiport fuel injection system/sequential multiport fuel injection system, SRS airbag system, Starter system
4. 4 - 15 Amp Horns, Turn signal lights, Emergency flashers, Theft deterrent system
5. 5 - 15 Amp Multiport fuel injection system/sequential multiport fuel injection system, Air conditioning system
6. 6 - 10 Amp Interior light, Open door warning light, Clock, Car audio system, Anti-lock brake system, Theft deterrent system
7. 7 - 7.5 Amp No circuit
8. 8 - 5 Amp Charging system
9. 9 - 5 Amp Daytime running light system (Canada)
10. 10 - 10 Amp Right-hand headlight (low beam) (Canada)
11. 11 - 10 Amp Left-hand headlight (low beam) (Canada)
12. 12 - 10 Amp Right-hand headlight (high beam) (Canada)
13. 13 - 10 Amp Left-hand headlight (high beam) (Canada)
14. 14 - 10 Amp Stop lights, High mounted stoplight, Anti-lock brake system, Shift lock control system
15. 15 - 10 Amp Air conditioning system
16. 16 - 15 Amp Tail lights, Parking lights, License plate lights, Instrument panel lights, Emergency flashers, Air conditioning system, Rear window defogger, Car audio system, Cigarette lighter, Clock
17. 17 - 10 Amp Gauges and meters, Service reminder indicator and warning buzzers (except discharge and open door warning lights), Back-up lights, rear window defogger
18. 18 - 7.5 Amp Turn signal lights, Emergency flashers
19. 19 - 20 Amp Windshield wipers and washer
20. 20 - 5 Amp Anti-lock brake system, Air conditioning system
21. 21 - 15 Amp Cigarette lighter, Car audio system, Clock, Anti-lock brake system, Theft deterrent system, Shift lock control system
22. 22 - 5 Amp Charging system, Discharge warning light, Multiport fuel injection system/sequential multiport fuel injection system, SRS airbag system
23. 23 - 5 Amp SRS airbag warning light

Fuses (Type B)

1. 24 - 30 Amp Electric cooling fans
2. 25 - 30 Amp Electric cooling fans
3. 26 - 40 Amp Air conditioning system,"A/C" fuses
4. 27 - 30 Amp "HEAD (RH-UPR)", "HEAD (LH-UPR)", "HEAD (RH-LWR)", "HEAD (LH-LWR)" fuses
5. 28 - 30 Amp Starter system
6. 29 - 30 Amp Rear window defogger
7. 30 - 30 Amp Power windows, Power door lock system

Fuses (Type C)

1. 31 - 60 Amp Anti-lock brake system
2. 32 - 50 Amp "DEF", "WIPER", "GAUGE", "ECU-IG", "TURN", "IGN" and "PWR" Fuses
3. 33 - 100 Amp "ABS", "STOP", "TAIL", "SRS", "DEF", "AM1", "WIPER", "GAUGE", "ECU-IG", "TURN", "IGN" and "PWR" fuses