ADJUSTING METHOD FOR JAM PROTECTION
Note. Use this procedure when power window motor has been replaced or when power window motor has been run while removed from vehicle.
To adjust limit switch to OFF position, connect motor to harness connector and operate power window motor in UP direction for 4-5 seconds. This sets limit switch to full UP position (OFF).
Land Cruiser & RAV4
If window reverses when window is being raised in AUTO UP mode, check door glass run, window regulator, window motor or window guide for sign of damage or misalignment. Resistance in window glass movement causes window to reverse direction. Check power window motor limit switch for proper adjustment. See ADJUSTING METHOD FOR JAM PROTECTION under ADJUSTMENTS. If all mechanical checks are okay, replace driver's power window master switch with a known-good unit and retest. See POWER WINDOW SWITCH under REMOVAL & INSTALLATION.
AUTO REVERSE INOPERATIVE WITH OBSTRUCTION IN WINDOW
Note. This test diagnoses inoperative AUTO REVERSE operation (jam function) when foreign object restricts window up operation. AUTO REVERSE mode will not operate when window is within .157" (4 mm) of fully open position.
- Ensure all power window modes function normally (i.e., UP, DOWN, AUTO UP, AUTO DOWN and key OFF). If all modes function normally, go to next step. If all modes do not function normally, perform appropriate test.
- AUTO REVERSE should operate when there is resistance to power window motor while raising window. If window opening is greater than 7.874" (200 mm) when window glass travel is obstructed, window will automatically lower 1.969" (50 mm) and stop. If window opening is 7.874" (200 mm) or less when window glass travel is obstructed, window will automatically lower until opening is 7.874" (200 mm) and stop. If operation is as specified, system is okay at this time. If operation is not as specified, go to next step.
- Check power window motor limit switches for proper adjustment. See «ADJUSTING METHOD FOR JAM PROTECTION»(ref-9144-S38288401962000100600000) under ADJUSTMENTS. Ensure power window motor is installed correctly. If motor is installed correctly and AUTO REVERSE still does not operate as specified, replace power window master switch or power window control switch. See «POWER WINDOW SWITCH»(ref-9144-S14947635282000100600000) under REMOVAL & INSTALLATION.
ONE-TOUCH POWER WINDOW IS INOPERATIVE
Note. When a fault for one-touch mode in driver's power window master switch occurs, AUTO light on power window master switch will output a flash code. After 30 seconds, AUTO light will stop flashing and will stay on. If ignition switch is turned to OFF position during flash mode, flashing will stop.
Scheme 14
- Turn ignition switch to ON position and toggle power window master switch to UP or DOWN position for driver's side window only. Ensure power window master switch AUTO light begins to flash fault code. (Scheme 14) For fault Code 1, go to next step. For fault Code 2 or 3, go to step 3. If AUTO light does not stay illuminated after 30 seconds, or flashes stop after ignition switch is turned to OFF position, replace power window master switch. See «POWER WINDOW SWITCH»(ref-9144-S14947635282000100600000) under REMOVAL & INSTALLATION.
- Fault Code 1 occurs when there is an error in power window motor limit switch. Remove power window master switch from door panel, with harness connector attached. See «POWER WINDOW SWITCH»(ref-9144-S14947635282000100600000) under REMOVAL & INSTALLATION. Measure voltage by backprobing between terminals No. 1 and 5 at power window master switch harness connector. Voltage should change from zero volts when window is fully closed, to battery voltage while window is opening. If voltage is not as specified, go to next step. If voltage is as specified, replace power window master switch. If AUTO UP and AUTO DOWN does not work after power window master switch is replaced, replace power window motor.
- Disconnect power window master switch and driver's power window motor from harness connectors. Check continuity between power window master switch terminals and driver's power window motor terminals. See «ONE-TOUCH POWER WINDOW TESTS»(ref-9144-S39860578572000100600000) table. If continuity is present at all measurements, go to next step. If continuity is not present at any measurement, repair open circuit in affected wire. ONE-TOUCH POWER WINDOW TESTS Application Check Between Master Switch Terminal No. & Driver's Window Motor Terminal No. Land Cruiser (1) 1 & 4 (2) 7 & 3 (2) 5 & 5 RAV4 (2-Door) (1) 4 & 4 (1) 1 & 3 (1) 10 & 5 RAV4 (4-Door) (1) 1 & 1 (2) 7 & 3 (2) 5 & 5 (1) (Scheme 15)and (Scheme 19). (2) see scheme 3and (Scheme 19).
- With master switch and driver's window motor disconnected, check for continuity between terminals No. 1, 5 and 7 at 14-pin master switch harness connector on Land Cruiser and RAV4 4-door, or terminals No. 1, 4 and 10 on RAV4 2-door. (Scheme 15) See «WIRING DIAGRAMS»(ref-9144-S22975164872000100600000). If continuity is not present, go to next step. If continuity is present, repair short between affected wires.
- With master switch and driver's window motor disconnected, check continuity between ground and terminals No. 3, 4, 5 at driver's power window motor harness connector. If continuity is not present, go to next step. If continuity is present, repair short to ground in affected wire.
- Connect harness connectors to master switch and driver's power window motor. Ensure AUTO UP and AUTO DOWN function operates correctly. If AUTO UP and AUTO DOWN function still does not operate correctly, replace power window motor.
Scheme 15
Land Cruiser & RAV4 (4-Door)
Disconnect power window master switch 14-pin harness connector. Connect jumper wire from 12-volt battery positive terminal to master switch harness connector terminals No. 3 and 10. Connect another jumper wire from negative battery terminal to master switch harness connector terminal No. 4 on Land Cruiser (terminal No. 5 RAV4 4-door). Ensure all switch lights illuminate. If operation is not as specified, replace power window master switch.
RAV4 (2-Door)
Disconnect power window master switch 14-pin harness connector. Connect jumper wire from 12-volt battery positive terminal to terminals No. 6 and 13 at master switch harness connector. Connect another jumper wire from negative battery terminal to terminal No. 3 at master switch harness connector. Ensure all switch lights illuminate. If operation is not as specified, replace power window master switch.
Sienna
Disconnect power window master switch 14-pin harness connector. Place window lock switch in UNLOCK position. Connect jumper wire from 12-volt battery positive terminal to terminal No. 9 (Blue wire) at master switch harness connector. Connect another jumper wire from negative battery terminal to master switch harness connector terminal No. 1 (White/Black wire). Ensure all switch lights illuminate. Place window lock switch in LOCK position and ensure passenger power window switches do not illuminate. If operation is not as specified, replace power window master switch.
Sienna, Tundra & 4Runner
Disconnect power window switch harness connector. see scheme 6 Measure battery voltage between appropriate power window switch harness connector terminal and ground. See POWER WINDOW SWITCH POWER SUPPLY TEST table. With ignition switch in ON position, battery voltage should exist. If battery voltage does not exist, repair open in affected circuit.
| Application & Switch | Condition | Terminal No. | |
|---|---|---|---|
| Sienna | |||
| Power Window Master Switch (1) | |||
| (2) Ignition Switch In ACC Or LOCK Position | 7 | ||
| Ignition Switch In ON Position | 7 | ||
| Rear Quarter Power Window Switch (3) | |||
| (2) Ignition Switch In ACC Or LOCK Position | 3 | ||
| Ignition Switch In ON Position | 3 | ||
| Tundra | |||
| Driver Power Window Master Switch (1) | |||
| (2) Ignition Switch In ACC Or LOCK Position | 9 | ||
| Ignition Switch In ON Position | 9 | ||
| Passenger Power Window Switch (4) | |||
| (2) Ignition Switch In ACC Or LOCK Position | 4 | ||
| Ignition Switch In ON Position | 4 | ||
| 4Runner | |||
| Driver Power Window Master Switch (5) | |||
| (2) Ignition Switch In ACC Or LOCK Position | 10 | ||
| Ignition Switch In ON Position | 10 | ||
| Constant | 3 | ||
| Passenger Power Window Switch (6) | |||
| Constant | 7 | ||
| (1) see scheme 10 (2) Voltage will be present for up to 45 seconds after ignition switch is turned to OFF position, or until driver or passenger door is opened. (3) see scheme 5 (4) see scheme 6 (5) (Scheme 15) (6) (Scheme 18) | |||
| (1) | See scheme 10 |
| (2) | Voltage will be present for up to 45 seconds after ignition switch is turned to OFF position, or until driver or passenger door is opened. |
| (3) | See scheme 5 |
| (4) | See scheme 6 |
| (5) | (Scheme 15) |
| (6) | (Scheme 18) |
POWER WINDOW SWITCH POWER SUPPLY TEST
Disconnect power window switch connector. see scheme 6 Check for continuity between appropriate power window switch harness connector terminal and ground. See POWER WINDOW SWITCH GROUND TEST table. Continuity should be present at all times. If continuity is not present, repair open in ground circuit.
| Application & Switch | Terminals No. | |
|---|---|---|
| Sienna | ||
| Driver Power Window Master Switch (1) | 1 | |
| Rear Quarter Power Window Switch (2) | 6 & 9 | |
| Tundra | ||
| Driver Power Window Master Switch (1) | 1 | |
| 4Runner | ||
| Driver Power Window Master Switch (3) | 4 | |
| Passenger Power Window Switch (4) | 12 | |
| (1) see scheme 10 (2) see scheme 5 (3) (Scheme 15) (4) (Scheme 18) | ||
| (1) | See scheme 10 |
| (2) | See scheme 5 |
| (3) | (Scheme 15) |
| (4) | (Scheme 18) |
POWER WINDOW SWITCH GROUND TEST
Land Cruiser, 4Runner & RAV4 (4-Door)
- Disconnect driver's power window switch harness connector. Connect positive lead of ammeter to terminal No. 1 at driver's power window switch harness connector. (Scheme 15)
- Connect ammeter negative lead to negative terminal of 12-volt battery. Connect jumper wire from positive battery terminal to terminal No. 2 at driver's power window switch harness connector.
- As driver's window is lowered, current should be about 7 amps. When window reaches fully opened position, current should increase to about 14.5 amps or more. If current is as specified, replace driver's power window master switch. If current is not as specified, check and repair appropriate circuit.
- Disconnect driver's power window switch harness connector. Connect positive lead of ammeter to driver's power window switch harness connector terminal No. 4. (Scheme 15)
- Connect ammeter negative lead to negative terminal of 12-volt battery. Connect jumper wire from positive battery terminal to driver's power window switch harness connector terminal No. 5.
- As driver's window is lowered, current should be about 7 amps. When window reaches fully opened position, current should increase to about 14.5 amps or more. If current is as specified, replace driver's power window switch. If current is not as specified, check and repair appropriate circuit.
Sienna & Tundra
- Disconnect driver's power window switch harness connector. Connect positive lead of ammeter to terminal No. 3 at driver's power window switch harness connector. see scheme 10
- Connect ammeter negative lead to negative terminal of 12-volt battery. Connect jumper wire from positive battery terminal to terminal No. 4 at driver's power window switch harness connector.
- As driver's window is lowered, current should be about 7 amps. When window reaches fully opened position, current should increase to about 14.5 amps or more. If current is as specified, replace driver's power window switch. If current is not as specified, check and repair appropriate circuit.
Tacoma
- Disconnect driver's power window switch harness connector. Connect positive lead of ammeter to terminal No. 4 at driver's power window switch harness connector. see scheme 10
- Connect ammeter negative lead to negative terminal of 12-volt battery. Turn ignition switch to ON position. Connect a jumper wire from positive battery terminal to terminal No. 9 at driver's power window switch harness connector.
- As driver's window is lowered, current should be about 7 amps. When window reaches fully opened position, current should increase to about 14.5 amps or more. If current is as specified, replace driver's power window switch. If current is not as specified, check and repair appropriate circuit.
- Remove master switch and disconnect 14-pin harness connector. See «POWER WINDOW SWITCH»(ref-9144-S14947635282000100600000) under REMOVAL & INSTALLATION. Connect jumper wire between 12-volt battery positive terminal and master switch terminals No. 3 and 10 (terminals No. 6 and 13 on RAV4 2-door). Connect another jumper between battery negative terminal and master switch terminals No. 4 or 5 on Land Cruiser, terminal No. 5 on RAV4 4-door, or terminal No. 3 on RAV4 2-door. (Scheme 15)
- Measure voltage by backprobing between specified terminals with driver's power window switch in specified position. See «POWER WINDOW MASTER SWITCH VOLTAGE TEST (LAND CRUISER & RAV4)»(ref-9144-S31379706662000100600000) table. Battery voltage should exist. If battery voltage does not exist, replace power window switch. If voltage is as specified, switch is okay.
| Application & Switch Position | (1) Terminals No. | ||
|---|---|---|---|
| Driver's Switch (Lock & Unlock) | |||
| UP | 1 & 2 | ||
| DOWN | 1 & 2 | ||
| Passenger's Switch (Locked & Unlocked) | |||
| UP | 7 & 8 | ||
| DOWN | 7 & 8 | ||
| Left Rear Switch (Locked & Unlocked) | |||
| UP | 9 & 11 | ||
| DOWN | 9 & 11 | ||
| Right Rear Switch (Locked & Unlocked) | |||
| UP | 13 & 14 | ||
| DOWN | 13 & 14 | ||
| (1) (Scheme 15) | |||
| (1) | (Scheme 15) |
POWER WINDOW MASTER SWITCH VOLTAGE TEST (LAND CRUISER & RAV4)
4Runner
- Remove master switch and disconnect 14-pin harness connector. See «POWER WINDOW SWITCH»(ref-9144-S14947635282000100600000) under REMOVAL & INSTALLATION. Connect jumper wire between 12-volt positive battery terminal and master switch terminals No. 3 (Blue wire) and No. 10 (Blue/Red wire) Connect another jumper between battery negative terminal and master switch terminal No. 4 (White/Black wire).
- Measure voltage by backprobing between specified terminals with driver's power window switch in specified position. See «POWER WINDOW MASTER SWITCH VOLTAGE TEST (4RUNNER)»(ref-9144-S22399662882000100600000) table. If battery voltage does not exist, replace power window switch. If battery voltage exists, switch is okay.
| Application & Switch Position | (1) Terminals No. | ||
|---|---|---|---|
| Driver's Switch (Locked & Unlocked) | |||
| UP | 1 & 2 | ||
| DOWN | 1 & 2 | ||
| Passenger's Switch (Locked & Unlocked) | |||
| UP | 7 & 8 | ||
| DOWN | 7 & 8 | ||
| Left Rear Switch (Locked & Unlocked) | |||
| UP | 9 & 11 | ||
| DOWN | 9 & 11 | ||
| Right Rear Switch (Locked & Unlocked) | |||
| UP | 13 & 14 | ||
| DOWN | 13 & 14 | ||
| (1) (Scheme 15) | |||
| (1) | (Scheme 15) |
POWER WINDOW MASTER SWITCH VOLTAGE TEST (4RUNNER)
Using an ohmmeter, check continuity between specified terminals with back door/tailgate power window switch in specified position. See POWER WINDOW SWITCH CONTINUITY TEST (4RUNNER - BACK DOOR/TAILGATE) table. see scheme 7 If continuity does not exist at specified terminals, replace appropriate power window switch.
| Application & Position | (1) Terminals No. | |
|---|---|---|
| UP | 2 & 6 | |
| OFF | None | |
| DOWN | 1 & 6 | |
| Switch Illumination | ||
| UP, OFF & DOWN | 5 & 8 | |
| (1) see scheme 7 | ||
| (1) | See scheme 7 |
POWER WINDOW SWITCH CONTINUITY TEST (4RUNNER - BACK DOOR/TAILGATE)
POWER MAIN RELAY
Note. Land Cruiser uses an instrument ECU and a power main relay. Sienna, Tacoma, Tundra and RAV4 use an integration relay and a power main relay. 4Runner uses a body ECU and power main relay.
Land Cruiser, RAV4, Sienna, Tacoma, Tundra & 4Runner
- Remove power main relay. On RAV4, Sienna, Tundra and 4Runner, relay is located in junction block No. 1 at left side of instrument panel. On Land Cruiser and Tacoma, relay is located behind left kick panel. On all models, check continuity between terminals No. 1 and 2 at power main relay. (Scheme 16)or (Scheme 17). If continuity is present, go to next step. If continuity is not present, replace relay.
- Connect jumper wire from 12-volt battery positive terminal to relay terminal No. 1. Connect another jumper from battery negative terminal and relay terminal No. 2. Continuity should then be present at relay terminals No. 3 and 5. If continuity is not present, replace power main relay.
Scheme 16
Scheme 17
Land Cruiser, RAV4, Sienna & 4Runner
- Slightly lower driver's side window glass. Disconnect 14-pin harness connector from power window master switch. See «POWER WINDOW SWITCH»(ref-9144-S14947635282000100600000) under REMOVAL & INSTALLATION. Connect jumper wire from 12-volt battery positive terminal to terminal No. 1 (terminal No. 4 on RAV4 2-door) at master switch harness connector. (Scheme 15) Connect another jumper wire from battery negative terminal to master switch harness connector terminal No. 2 (terminal No. 5 on RAV4 2-door). Window should raise to fully closed position. If window operates correctly, go to next step. If window does not operate correctly, see «POWER WINDOW MOTOR TEST»(ref-9144-S27427803762000100600000).
- Continue to apply voltage until there is an audible click from power window motor circuit breaker (within 4-40 seconds). Reverse polarity and ensure window begins to descend within about 60 seconds. If operation is not as specified, replace power window motor. If operation is as specified, power window motor circuit breaker is okay.
Tacoma & Tundra
- Slightly lower driver's side window glass. Disconnect 10-pin harness connector from power window master switch. Connect jumper wire from 12-volt battery positive terminal to master switch harness connector terminal No. 3. see scheme 10 Connect another jumper wire from battery negative terminal to master switch harness connector terminal No. 4. Window should raise to fully closed position. If window operates correctly, go to next step. If window does not operate correctly, see «POWER WINDOW MOTOR TEST»(ref-9144-S27427803762000100600000).
- Continue to apply voltage until there is an audible click from power window motor circuit breaker (within 4-40 seconds). Reverse polarity and ensure window begins to descend within about 60 seconds. If operation is not as specified, replace rear power window motor. If operation is as specified, rear power window motor circuit breaker is okay.
Sienna, Land Cruiser, RAV4 & 4Runner (Rear Motor Only)
- Slightly lower window glass. Disconnect 5-pin harness connector from power window switch. Connect jumper wire from 12-volt battery positive terminal to power window switch harness connector terminal No. 3 (terminal No. 4 on RAV4). (Scheme 15) Connect another jumper wire from battery negative terminal to terminal No. 1 (terminal No. 2 on RAV4) at power window switch harness connector. Window should raise to fully closed position. If window operates correctly, go to next step. If window does not operate correctly, see «POWER WINDOW MOTOR TEST»(ref-9144-S27427803762000100600000).
- Continue to apply voltage until there is an audible click from power window motor circuit breaker (within 4-40 seconds). Reverse polarity and ensure window begins to descend within about 60 seconds. If operation is not as specified, replace power window motor. If operation is as specified, power window motor circuit breaker is okay.
4Runner (Passenger's Motor Only)
- Slightly lower window glass. Disconnect 12-pin harness connector from front passenger's power window switch. Connect jumper wire from 12-volt battery positive terminal to terminal No. 6 at front passenger's power window switch harness connector. (Scheme 18) Connect another jumper wire from battery negative terminal to terminal No. 1 at front passenger's power window switch harness connector. Window should raise to fully closed position. If window operates correctly, go to next step. If window does not operate correctly, see «POWER WINDOW MOTOR TEST»(ref-9144-S27427803762000100600000).
- Continue to apply voltage until there is an audible click from power window motor circuit breaker (within 4-40 seconds). Reverse polarity and ensure window begins to descend within about 60 seconds. If operation is not as specified, replace power window motor. If operation is as specified, power window motor circuit breaker is okay.
Scheme 18
Driver's Window Motor (Land Cruiser & RAV4)
Disconnect power window motor harness connector. Using a 12-volt battery, connect positive battery lead to terminal No. 1 (terminal No. 4 on RAV4 4-door) at power window motor. (Scheme 19) Connect negative battery lead to terminal No. 4 (terminal No. 1 on RAV4 4-door) at power window motor harness connector. Motor should operate. Reverse battery leads. Motor should operate in opposite direction. If motor does not test as specified, replace motor.
Rear Quarter Window Motors (Land Cruiser)
Connect jumper wire between 12-volt battery positive terminal to power window motor terminal No. 1 on left side window (terminal No. 2 on right side window). (Scheme 20) Connect negative battery lead to other power window motor harness connector terminal. Window link should move to OPEN position. When battery jumper is removed, window link should move to CLOSED position. If motor does not operate as specified, replace motor.
All Other Window Motors
Using a 12-volt battery, connect positive battery lead to either power window motor terminal. Connect negative battery lead to other power window motor harness connector terminal. Motor should operate. Reverse battery leads. Motor should operate in opposite direction. If motor does not test as specified, replace motor.
Scheme 19
Scheme 20
Tailgate Door (4Runner)
- Disconnect power window lock switch Black 10-pin harness connector, located on left side of instrument panel. Using an ohmmeter, check continuity between terminals No. 7 (White/Black wire) and No. 10 (Blue/White wire) with lock switch in UNLOCK position. see scheme 7 Continuity should be present. With lock switch in LOCK position, continuity should not be present. If continuity is not as specified, replace switch.
- Check continuity between power window lock switch terminals No. 2 (Green wire) and No. 3 (Green/White wire). Continuity should be present with power window lock switch in LOCK or UNLOCK position. If continuity is not as specified, replace power window lock switch.
Disconnect power window limit switch 2-pin harness connector, located on left side of tailgate door, behind trim panel. Using an ohmmeter, check continuity between terminals No. 1 (Red/Blue wire) and No. 2 (White/Black wire) with switch in ON position. Continuity should exist. With switch in OFF position, continuity should not exist. If continuity is not as specified, replace switch.