Contents Wiring diagrams Section: Mechanical All sections

Engine Mechanical: Specifications Toyota RAV4 II

Mechanical 5 illustrations

ENGINE SPECIFICATIONS

ApplicationSpecification
Displacement121.9 Cu. In. (2.0L)
Bore3.39 In. (86.0 mm)
Stroke3.39 In. (86.0 mm)
Fuel SystemSFI

GENERAL SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Block.0031 (.08)
Cylinder Head
Cylinder Block Side.0031 (.08)
Manifold Side.0031 (.08)
Exhaust Manifold.027 (.70)
Intake Manifold
Air Intake Chamber Side.0079 (.20)
Cylinder Head Side.0031 (.08)

WARPAGE SPECIFICATIONS

VALVE CLEARANCE SPECIFICATIONS

ApplicationIn. (mm)
Intake Valve.008-.011 (.19-.29)
Exhaust Valve.012-.016 (.30-.40)
(1) Adjust valve clearance with engine cold.
(1)Adjust valve clearance with engine cold.

VALVE CLEARANCE SPECIFICATIONS (1)

OIL PUMP SPECIFICATIONS

ApplicationIn. (mm)
Rotor Side Clearance
Standard.0012-.0033 (.030-.085)
Wear Limit.0063 (.16)
Rotor Tip Clearance
Standard.0031-.0063 (.080-.160)
Wear Limit.0138 (.350)
Body Clearance
Standard.0039-.067 (.10-.170)
Wear Limit.0128-(.325)

OIL PUMP SPECIFICATIONS

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
ABS Actuator-To-Body14 (19)
A/C Compressor18 (25)
Belt Tensioner-To-Engine Block44 (60)
Camshaft Bearing Cap Bolts (1)
Bearing Cap No. 1 & No. 222 (30)
All Others(2)
Camshaft Sprocket Bolt40 (54)
Center Bearing Bracket (2WD)25 (34)
Chain Tensioner Slipper Bolt14 (19)
Connecting Rod Bearing Cap
Step 118 (25)
Step 2(3)
Coolant Drain Union18 (25)
Coolant Temperature Sensor15 (20)
Crankcase-To-Cylinder Block Bolt24 (33)
Crankshaft Pulley Bolt125 (170)
Crankshaft Main Bearing Cap (4)
Step 115 (20)
Step 230 (40)
Step 3(3)
Cylinder Head Bolts (5)
Step 158 (79)
Step 2(3)
Delivery Pipe-To-Cylinder Head15 (20)
Drive Plate-To-Flywheel Bolts72 (98)
Engine Mounting Components
Front Engine Mount Bracket-To-Front Insulator Bolt41 (56)
Hanger-To-Cylinder Head Bolt28 (38)
Left Engine Mount-To-Left Insulator Bolt41 (56)
Rear Engine Mount Bracket-To-Rear Insulator Bolt65 (88)
Right Side Mounting Insulator-To-Body Bolts38 (52)
Right Side Mounting Insulator-To-Timing Chain Cover Bolts38 (52)
Exhaust Components
Front Exhaust Pipe-To-Center Exhaust Pipe36 (49)
Manifold-To-Cylinder Head Bolt25 (37)
Exhaust Manifold Stays30 (40)
Exhaust Pipe-To-Manifold Bolt32 (43)
Front Drive Shaft-To-Front Axle Hub150 (216)
Flywheel-To-Crankshaft Bolts96 (130)
Generator Bolts
Outer Bolt38 (52)
Lower Bolt16 (21)
Ground Cable-To-Transaxle14 (19)
Intake Manifold-To-Cylinder Head Bolt22 (30)
Oil Filter Union22 (30)
Oil Pan Drain Plug18 (25)
Oil Pump Bolt15 (20)
Oil Pump Sprocket22 (30)
Plug-To-Cylinder Block20 (27)
Power Steering Pressure Hose Fitting38 (51)
Power Steering Pump Bolt22 (30)
Propeller Shaft-To-Body27 (37)
Propeller Shaft-To-Differential54 (74)
Starter-To-Transaxle Bolt28 (37)
Stiffener Plate Bolt25 (34)
Timing Cover (6)
Bolt "A"(2)
Bolt "B"15 (21)
Bolt "C"32 (43)
Bolt "D"32 (43)
Nut(2)
Transaxle-To-Engine Bolts (7)
Bolt "A"34 (46)
Bolt "B"47 (64)
Variable Valve Timing Sprocket Bolt40 (54)
INCH Lbs. (N.m)
Belt Tensioner Stud84 (9.5)
Camshaft Position Sensor80 (9)
Cam Timing Oil Control Valve Bolts80 (9)
Chain Tensioner-To-Crankshaft Bearing Cap106 (12)
Chain Tensioner-To-Timing Chain Cover80 (9)
Chain Vibration Damper Bolt80 (9)
Coolant Bypass Pipe-To-Cylinder Block80 (9)
Coolant Inlet80 (9)
Coolant Pump Bolt80 (9)
Crankshaft Position Sensor80 (9)
Cylinder Head Cover Bolts97 (11)
Discharge Tube-To-Compressor97 (9.8)
Heat Shield Bolt106 (12)
Ignition Coil Bolts80 (9)
Liquid Tube-To-Compressor97 (9.8)
Oil Dipstick Tube80 (9)
Oil Pan Bolts80 (9)
Oil Pressure Switch115 (13)
Starter Cable-To-Starter78 (8.8)
Timing Chain Guide Bolt80 (9)
Wire Clip For Generator68 (7.7)
(1) Tighten to specification in sequence. (Scheme 8) (2) Tighten to 80 INCH Lbs. (9 N.m). (3) Tighten an additional 90 degrees. (4) Tighten to specification in sequence. (Scheme 9) (5) Tighten to specification in sequence. (Scheme 10) (6) Tighten to specification in sequence. (Scheme 11) (7) Tighten to specification in sequence. (Scheme 12)
(1)Tighten to specification in sequence. (Scheme 8)
(2)Tighten to 80 INCH Lbs. (9 N.m).
(3)Tighten an additional 90 degrees.
(4)Tighten to specification in sequence. (Scheme 9)
(5)Tighten to specification in sequence. (Scheme 10)
(6)Tighten to specification in sequence. (Scheme 11)
(7)Tighten to specification in sequence. (Scheme 12)

TORQUE SPECIFICATIONS

Scheme 8

Scheme 8

Scheme 9

Scheme 9

Scheme 10

Scheme 10

Scheme 11

Scheme 11

Scheme 12

Scheme 12