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Hybrid Control System (Service Specifications): Specifications Toyota Prius II

TORQUE SPECIFICATION

Part TightenedN.mKgf.cmFt.lbf
Inverter cover x W/ converter inverter assy Bolt111128.1
Inverter cover x W/ converter inverter assy Security screw111128.1
MG 1 power cable x W/ converter inverter assy8.08271 in..lbf
MG 2 power cable x W/ converter inverter assy8.08271 in..lbf
W/ converter inverter assy x Body2121416
Air compressor connector bracket x W/ converter inverter assy8.08271 in..lbf
Inverter bracket No. 1 x W/ converter inverter assy2525518
Inverter bracket No. 2 x W/ converter inverter assy2525518
Circuit bracket sensor No. 1 x W/ converter inverter assy8.08271 in..lbf
Battery currier bracket x Battery cover2828621
Battery bracket reinforcement x Battery cover2828621
Battery carrier panel No. 6 x Battery carrier sub-assy UPR7.57666 in..lbf
Frame wire x System main relay No. 25.65750 in..lbf
Frame wire x System main relay No. 35.65750 in..lbf
HV battery assy x Body1919414
Battery cover x HV battery assy8.08271 in..lbf
Battery carrier sub-assy UPR x HV Battery5.55649 in..lbf
Main battery cable x Frame wire No. 25.45548 in..lbf
Main battery cable x System main relay No. 25.65750 in..lbf
Aluminium shield wire x Battery carrier sub-assy UPR3.33429 in..lbf
Main battery cable No. 2 x Frame wire No. 25.45548 in..lbf
Main battery cable No. 2 x System main relay No. 35.65750 in..lbf
Frame wire No. 2 x Battery pack5.45548 in..lbf
Battery plug x Wiring harness protector cover No. 15.45548 in..lbf
Battery plug x Battery carrier sub-assy UPR5.45548 in..lbf
Junction block x Battery pack5.45548 in..lbf
System main relay No. 1 x Battery carrier sub-assy UPR Bolt3.43530 in..lbf
System main relay No. 1 x Battery carrier sub-assy UPR Nut5.65750 in..lbf
System main relay No. 2 x Battery carrier sub-assy UPR3.43530 in..lbf
System main relay No. 3 x Battery carrier sub-assy UPR3.43530 in..lbf
System main resistor x Battery carrier sub-assy UPR3.43530 in..lbf
Battery current sensor x Battery carrier sub-assy UPR1.41412 in..lbf
Battery ECU assy x Battery carrier sub-assy UPR3.33429 in..lbf
Frame wire x Under floor panel9.09280 in..lbf
Frame wire x Engine room relay block9.09280 in..lbf
Electric vehicle fuse x Service plug grip5.45548 in..lbf
Battery blower assy x Body5.05144 in..lbf
Hybrid vehicle control ECU x ECM5.55649 in..lbf
Water w/ motor & bracket pump assy x Body7.07162 in..lbf
Accelerator pedal rod assy x Frame7.57766 in..lbf
Front suspension crossmember sub-assy x Body Bolt A1131,15283
Front suspension crossmember sub-assy x Body BoltB1571,601116
Front wheel1031,05076
Auxiliary battery negative terminal6.06153 in..lbf

HYBRID CONTROL SYSTEM TORQUE SPECIFICATION