SERVICE DATA
| Inverter | Power switch ON (IG) | |
|---|---|---|
| Standard | A2 (GIVA) - A16 (GINV) | Approximately 0 V |
| A3 (GIVB) - A16 (GINV) | Approximately 0 V | |
| A4 (GUU) - A16 (GINV) | Approximately 14 to 16 V | |
| A5 (GVU) - A16 (GINV) | Approximately 14 to 16 V | |
| A6 (GWU) - A16 (GINV) | Approximately 14 to 16 V | |
| A7 (MIVA) - A16 (GINV) | Approximately 0 V | |
| A8 (MIVB) - A16 (GINV) | Approximately 0 V | |
| A9 (MUU) - A16 (GINV) | Approximately 14 to 16 V | |
| A10 (MVU) - A16 (GINV) | Approximately 14 to 16 V | |
| A11 (MWU) - A16 (GINV) | Approximately 14 to 16 V | |
| A12 (VH) - A16 (GINV) | Approximately 0.5 V | |
| A13 (CPWM) - A32 (GCNV) | Approximately 0 V | |
| A14 (GSDN) - A32 (GCNV) | Approximately 2 to 4.5 V | |
| A15 (VL) - A32 (GCNV) | Approximately 0.5 V | |
| A16 (GINV) - C2 (GND) | Approximately 0 V | |
| A18 (GIWA) - A16 (GINV) | Approximately 0 V | |
| A19 (GIWB) - A16 (GINV) | Approximately 0 V | |
| A20 (CT) - A16 (GINV) | Approximately 0 V | |
| A21 (GIVT) - A16 (GINV) | Approximately 2 to 4.5 V | |
| A22 (GFIV) - A16 (GINV) | Approximately 5 to 8 V | |
| A23 (MIWA) - A16 (GINV) | Approximately 0 V | |
| A24 (MIWB) - A16 (GINV) | Approximately 0 V | |
| A25 (MSDN) - A16 (GINV) | Approximately 0 V | |
| A26 (MIVT) - A16 (GINV) | Approximately 2 to 4.5 V | |
| A27 (MFIV) - A16 (GINV) | Approximately 5 to 8 V | |
| A28 (OVH) - A16 (GINV) | Approximately 5 to 8 V | |
| A29 (CSDN) - A32 (GCNV) | Approximately 0 V | |
| A30 (FCV) - A32 (GCNV) | Approximately 13.5 to 16.5V | |
| A31 (OVL) - A32 (GCNV) | Approximately 13.5 to 16.5V | |
| A32 (GCNV) - C2 (GND) | Approximately 0 V | |
| B1 (ILK) - body ground | Below 1 ohms | |
| C1 (IGCT) - C2 (GND) | Approximately 8 to 16 V | |
| C2 (GND) - body ground | Below 1 ohms | |
| Converter | ||
| Operation | "READY" lamp | Auxiliary battery voltage |
| ON | 14V | |
| OFF | 12V | |
| Out put current | Approximately 80A or less | |
| Speed sensor (resolver) | ||
| Standard | A1 (GCS) - A4 (GCSG) | 12.6 to 16.8 ohms |
| A2 (GSN) - A5 (GSNG) | 12.6 to 16.8 ohms | |
| A3 (GRF) - A6 (GRFG) | 7.65 to 10.2 ohms | |
| B1 (MRF) - B4 (MRFG) | 7.65 to 10.2 ohms | |
| B2 (MSN) - B5 (MSNG) | 12.6 to 16.8 ohms | |
| B3 (MCS) - B6 (MCSG) | 12.6 to 16.8 ohms | |
| Temperature sensor | ||
| Standard | C1 (MMT) - C4 (MMTG) | 87.3 to 110.5 kohms at 10°C (50°F) |
| 23.8 to 28.5 kohms at 40°C (104°F) | ||
| C3 (OMT) - C6 (OMTG) | 87.3 to 110.5 kohms at 10°C (50°F) | |
| 23.8 to 28.5 kohms at 40°C (104°F) |
Hybrid Control System Service Data (1 Of 2)
| Integration relay (IGCT Relay) | ||
|---|---|---|
| HEV fuse (20A) | ||
| Standard | Below 1 ohms | |
| IGCT relay | ||
| Standard | 7J-1 - 7J-4 | 10 kohms or higher |
| Below 1 ohms | ||
| (Battery voltage is added between terminals 7J-2 and 7J-3) | ||
| 7J-1 - 7K-1 | Below 1 ohms | |
| Below 1 ohms | ||
| (Battery voltage is added between terminals 7J-2 and 7J-3) | ||
| 7J-2 - 7J-3 | Below 1 ohms | |
| 7J-4 - 7K-1 | No continuity | |
| Battery plug | ||
| Standard | No continuity | |
| Install the service plug grip | Continuity | |
| System main relay No. 1 | ||
| Continuity | ||
| Standard | Positive terminal - Negative terminal | 10 kohms or higher |
| A1 (CONT1) - Terminal 5 | Below 1 ohms | |
| (Apply voltage between the positive and negative terminals) | ||
| A2 (CONT2) - B1 (CONT2) | Below 1 ohms | |
| A3 (CONT3) - C1 (CONT3) | Below 1 ohms | |
| B1 (GND) - GND terminal | Below 1 ohms | |
| C2 (GND) - GND terminal | Below 1 ohms | |
| Resistance | ||
| Standard | A1 (CONT1) - Terminal 5 | 70 to 160 ohms |
| System main relay No. 2 and 3 | ||
| Continuity | ||
| Standard | Positive terminal - Negative terminal | 10 kohms or higher |
| Below 1 ohms | ||
| (Apply voltage between the connector terminals) | ||
| Resistance | ||
| Standard | Connector terminals | 20 to 50 ohms |
| Battery current sensor | ||
| Standard | Positive probe to terminal 1 (VIB) | 3.5 to 4.5 kohms |
| Negative probe to terminal 2 (GIB) | ||
| Positive probe to terminal 2 (GIB) | 5 to 7 kohms | |
| Negative probe to terminal 1 (VIB) | ||
| Positive probe to terminal 1 (VIB) | 3.5 to 4.5 kohms | |
| Negative probe to terminal 3 (IB) | ||
| Positive probe to terminal 3 (IB) | 5 to 7 kohms | |
| Negative probe to terminal 1 (VIB) | ||
| 2 (GIB) - 3 (IB) | 0.2 kohms or less | |
| System main resistor | ||
| Standard | 18 to 22 ohms | |
| Battery blower relay No. 1 | ||
| Standard | 3--5 | 10 kohms or higher |
| Below 1 ohms | ||
| (When battery voltage is applied to terminals 1 and 2) |
Hybrid Control System Service Data (2 Of 2)