Steering Columns - Standard: Diagnosis Toyota Prius I рестайлинг

Inspection (Corolla)

Ensure lock mechanism, key cylinder, key unlock warning switch, key interlock solenoid and ignition switch operate properly. Check steering shaft for any signs of damage. Repair or replace components as necessary.

Inspection (Highlander)

Ensure lock mechanism, key cylinder, ignition switch and key unlock warning switch operate properly. Check column bearing for rotating smoothness. Replace column housing if bearing or housing shows any damage. Check steering shaft for bends, damaged splines or damaged "U" joints. Repair or replace components as necessary.

Scheme 1

Scheme 2

1. Install ignition or starter switch assembly. Install key interlock solenoid to steering column bracket assembly with 2 screws. Install unlock warning switch assembly. Connect terminals No. 2 and No. 4 of unlock warning switch assembly connector. see scheme 8
2. Ensure ignition switch lock cylinder assembly is at ACC position. Install ignition switch lock cylinder assembly. Using snap ring expander, install NEW mainshaft snap ring on inner side to steering mainshaft assembly. Install mainshaft assembly to steering column tube. (Scheme 1) Using snap ring expander, install NEW snap ring on outer side to mainshaft assembly.
3. Install mainshaft bushing. Temporarily install steering column upper with switch bracket assembly and steering column upper clamp with 2 NEW tapered head bolts. Tighten head bolts until bolt heads break off.
4. On models with illuminated entry system, install key cylinder lamp assembly. On models with engine immobilizer system, align transponder key amplifier with installation position of upper bracket with amplifier inclined. (Scheme 2) Push transponder key amplifier up, and connect it to upper bracket.
5. On all models, align match marks on steering universal joint and main shaft assembly. Install universal joint assembly with bolt, and tighten to specification. See «TORQUE SPECIFICATIONS»(ref-127934-S09874421372001103100000).
6. Install No. 2 steering column hole cover sub-assembly to intermediate shaft. Align match marks on steering intermediate shaft sub-assembly and steering main shaft assembly. Temporarily install intermediate shaft with bolt.
7. Install steering column with 2 bolts and nuts. Tighten bolts and nuts to specification. See «TORQUE SPECIFICATIONS»(ref-127934-S09874421372001103100000). Reconnect electrical connectors. Connect wire harness clamps to steering column tube.
8. Align match marks on intermediate shaft sub-assembly and steering gear assembly. Install bolt, and tighten to specification. See «TORQUE SPECIFICATIONS»(ref-127934-S09874421372001103100000). Tighten bolt "A". See «TORQUE SPECIFICATIONS»(ref-127934-S09874421372001103100000). Instal steering column hole cover No. 2 to steering hole cover No. 1. Connect clamp to steering column hold cover No. 1 and tighten bolt "B".
9. Place wheels in straight ahead position. Check and adjust spiral cable assembly. See «SPIRAL CABLE»(ref-127934-S12046952132001103100000) under ADJUSTMENTS.
10. Install spiral cable. Install steering wheel and steering pad. See «STEERING WHEEL & AIR BAG»(ref-127934-S22878988232001103100000).

Scheme 3

1. Place steering column assembly in vise. Center punch and drill into both steering column bracket bolts. Use screw extractor to remove bolts.
2. Remove snap ring from mainshaft assembly. Using soft-face hammer, tap shaft assembly from column tube. Using snap ring expander, remove snap ring from shaft assembly. (Scheme 3)

Inspection (Tacoma)

Ensure lock mechanism, key cylinder, ignition switch, key unlock warning switch and key interlock solenoid (A/T) operate properly. Check column bearing for rotating smoothness. Replace column housing if bearing or housing shows any damage. Check steering shaft for bends, damaged splines or any other damage. Repair or replace components as necessary.

Inspection (Tundra)

Ensure lock mechanism, key cylinder, ignition switch and key unlock warning switch operate properly. Check column bearing for rotating smoothness. Replace column housing if bearing or housing shows any damage. Check steering shaft for bends, damaged splines or damaged "U" joints. Repair or replace components as necessary.

Inspection (4Runner)

Ensure lock mechanism, key cylinder, ignition switch, key unlock warning switch and key interlock solenoid (A/T) operate properly. Check column bearing for rotating smoothness. Replace column housing if bearing or housing shows any damage. Check steering shaft for bends, damaged splines or other damage. Repair or replace components as necessary.