SERVICE DATA
| Item | Specified Condition |
|---|---|
| Standard value (for brand-new cap) | 94 to 122 kPa (1.0 to 1.2 kgf/cm 2 , 13.6 to 18 psi) |
| Minimum standard value (for used cap) | 94 kPa (1.0 kgf/cm 2 , 13.6 psi) |
RESERVE TANK CAP (FOR INVERTER)
| Item | Tester Connection | Specified Condition |
|---|---|---|
| IGCT relay Resistance | 3 - 5 | 10 kohms or higher (No auxiliary battery voltage is applied across terminals 1 and 2) |
| 3 - 5 | Below 1 ohms (Auxiliary battery voltage is applied across terminals 1 and 2) |
RELAY
| SMRB Resistance | H2-1 (+) - T4-1 (CBI) | 10 kohms or higher (Auxiliary battery voltage is not applied between terminals c3-4 (SMRB) and c3-2 (GND)) |
|---|---|---|
| Below 1 ohms (Auxiliary battery voltage is applied between terminals c3-4 (SMRB) and c3-2 (GND)) | ||
| C3-4 (SMRB) - c3-2 (GND) | 19.0 to 35.5 ohms (at -40 to 80°C (-40 to 176°F)) | |
| SMRG Resistance | K2-1 (-) - T3-1 (CEI) | 10 kohms or higher (Auxiliary battery voltage is not applied between terminals c3-1 (SMRG) and c3-2 (GND)) |
| Below 1 ohms (Auxiliary battery voltage is applied between terminals c3-1 (SMRG) and c3-2 (GND)) | ||
| C3-1 (SMRG) - c3-2 (GND) | 19.0 to 35.5 ohms (at -40 to 80°C (-40 to 176°F)) | |
| SMRP Resistance | K2-1 (-) - T3-1 (CEI) | 28.5 to 31.5 ohms (Auxiliary battery voltage is applied between terminals c3-3 (SMRP) and c3-2 (GND)) |
| C3-3 (SMRP) - c3-2 (GND) | 112 to 274 ohms (at -40 to 80°C (-40 to 176°F)) |
HYBRID BATTERY JUNCTION BLOCK
| Service plug grip | Always | Below 1 ohms |
SERVICE PLUG GRIP
| EV switch | L128-7 (S) - L128-3 (E) | Below 1 ohms (EV switch being pushed and held) |
|---|---|---|
| 10 kohms or higher (EV switch not operated) | ||
| POWER mode switch | L128-8 (PWR) - L128-3 (E) | Below 1 ohms (PWR switch being pushed and held) |
| 10 kohms or higher (PWR switch not pushed) | ||
| ECO mode switch | L128-5 (ECU) - L128-3 (E) | Below 1 ohms (ECO switch being pushed and held) |
| 10 kohms or higher (ECO switch not pushed) | ||
| Illumination | Auxiliary battery positive (+) -->Terminal 6 (ILL+) Auxiliary battery negative (-) -->Terminal 1 (ILL-) | Illuminates |
COMBINATION SWITCH ASSEMBLY
TORQUE SPECIFICATIONS
| Part Tightened | N*m | Kgf*cm | Ft.*lbf | |
|---|---|---|---|---|
| Hybrid transmission x Drain plug | 39 | 397 | 29 | |
| High voltage fuse x Inverter with converter | 4.0 | 41 | 35 in.*lbf | |
| Motor cable bracket x Inverter with converter assembly | 8.0 | 82 | 71 in.*lbf | |
| Inverter with converter assembly x Body | 12 | 122 | 9 | |
| No. 2 engine wire x Inverter with converter assembly | Bolt A | 8.0 | 82 | 71 in.*lbf |
| Bolt B | 9.2 | 94 | 81 in.*lbf | |
| Motor cable x Inverter with converter | Bolt A | 8.0 | 82 | 71 in.*lbf |
| Bolt B | 9.2 | 94 | 81 in.*lbf | |
| Generator cable x Inverter with converter | Bolt A | 8.0 | 82 | 71 in.*lbf |
| Bolt B | 9.2 | 94 | 81 in.*lbf | |
| Frame wire x Inverter with converter assembly | Bolt A | 8.0 | 82 | 71 in.*lbf |
| Bolt B | 9.2 | 94 | 81 in.*lbf | |
| Inverter cover x Inverter with converter | 11 | 112 | 8 | |
| Engine room main wire x Inverter with converter assembly | 12 | 122 | 9 | |
| No. 1 inverter bracket x Inverter with converter assembly | 14 | 143 | 10 | |
| Battery smart unit x Lower HV battery carry panel | 7.5 | 76 | 66 in.*lbf | |
| Electric vehicle battery plug assembly x No. 1 hybrid vehicle battery carrier bracket sub-assembly | 7.5 | 76 | 66 in.*lbf | |
| No. 1 hybrid vehicle battery carrier bracket sub-assembly x Lower HV battery carrier panel | 7.5 | 76 | 66 in.*lbf | |
| No. 4 hybrid vehicle battery carrier bracket sub-assembly x HV battery | 7.5 | 76 | 66 in.*lbf | |
| No. 7 hybrid vehicle battery upper carrier bracket x Lower HV battery carry panel | 7.5 | 76 | 66 in.*lbf | |
| Upper hybrid battery cover sub-assembly x HV battery assembly | 7.5 | 76 | 66 in.*lbf | |
| HV battery x Body | Bolt A | 20 | 204 | 15 |
| Bolt B | 19 | 194 | 14 | |
| Inverter water pump assembly x Body | 6.1 | 62 | 54 in.*lbf | |
| Radiator assembly x Cooler condenser assembly | 9.0 | 92 | 80 in.*lbf | |
| No. 1 front floor heat insulator x Body | 5.5 | 56 | 49 in.*lbf | |
| Heater water pipe sub-assembly x Body | 9.8 | 100 | 87 in.*lbf | |
| Frame wire x Hybrid battery junction block | 9.0 | 92 | 80 in.*lbf | |
| Frame wire x Battery terminal | 7.6 | 77 | 67 in.*lbf | |
| Frame wire x Body | 8.4 | 86 | 74 in.*lbf | |
| Front suspension member brace rear RH x Body | Bolt A | 137 | 1397 | 101 |
| Bolt B | 93 | 948 | 69 | |
| Accelerator pedal rod assembly x Floor | 5.4 | 55 | 48 in.*lbf | |
| Hybrid battery junction block x HV battery | 7.5 | 76 | 66 in.*lbf | |
| Position indicator housing assembly x Combination switch assembly | 0.8 | 8 | 7 in.*lbf | |
| Battery cooling blower assembly x HV battery | 7.5 | 76 | 66 in.*lbf | |