Hybrid Control System (Diagnostics - Introduction) (Base): Diagnosis Toyota Prius Plug-in

HOW TO PROCEED WITH TROUBLESHOOTING

HINT

1. *: Use the Techstream
2. Use the following procedure to troubleshoot the hybrid control system.

1. VEHICLE BROUGHT TO WORKSHOP NEXT: Go to next step
2. CUSTOMER PROBLEM ANALYSIS NEXT: Go to next step
3. CONNECT TECHSTREAM TO THE DLC3* HINT: If the display on the tester indicates a communication fault, inspect the DLC3. NEXT: Go to next step
4. CHECK DTC AND SAVE FREEZE FRAME DATA*. Refer to «DTC CHECK / CLEAR»(ref-551528-S24699925152013051500000) HINT: Make sure to save freeze frame data because the data is necessary for a simulation test. For the hybrid control system, there are many DTCs, many of which can be stored due to a single malfunction. As a result, in some of the diagnosis procedures an instruction is provided to check for other DTCs and their corresponding INF codes. By following the diagnosis path based on the combination of output DTCs and INF codes, it is possible to narrow down the problem early and avoid unnecessary diagnosis. NEXT: Go to next step
5. CLEAR DTC AND FREEZE FRAME DATA*. Refer to «DTC CHECK / CLEAR»(ref-551528-S24699925152013051500000) NEXT: Go to next step
6. CONDUCT VISUAL INSPECTION NEXT: Go to next step
7. CONFIRM PROBLEM SYMPTOMS HINT: If the engine does not start, perform steps 9 and 11 first. Result Result Proceed to Malfunction does not occur. A Malfunction occurs. B B --> GO TO STEP 10 A: Go to next step
8. DUPLICATE CONDITIONS THAT PRODUCE SYMPTOMS NEXT: Go to next step
9. CHECK FOR DTCS*. Refer to «DTC CHECK / CLEAR»(ref-551528-S24699925152013051500000) Result Result Proceed to DTC is output. A DTC is not output. B B --> GO TO STEP 11 A: Go to next step
10. REFER TO DTC CHART HINT: DTCs for the hybrid control system and hybrid battery system are displayed using the same menus on the Techstream. It is necessary to check the DTC charts for hybrid control system and hybrid battery system. Hybrid Control System - DTC chart. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-551528-S02063632622013051500000) Hybrid Battery System - DTC chart. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-551542-S27203750322013051500000) NEXT --> GO TO STEP 13
11. CONDUCT BASIC INSPECTION Result Result Proceed to Malfunctioning parts not confirmed. A Malfunctioning parts confirmed. B B --> GO TO STEP 15 A: Go to next step
12. CHECK ECU POWER SOURCE CIRCUIT NEXT: Go to next step
13. CONDUCT CIRCUIT INSPECTION Result Result Proceed to Malfunction not confirmed. A Malfunction confirmed. B B --> GO TO STEP 16 A: Go to next step
14. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-551528-S32043876602013051500000) NEXT --> GO TO STEP 16
15. CONDUCT PARTS INSPECTION NEXT: Go to next step
16. IDENTIFY PROBLEM NEXT: Go to next step
17. ADJUST AND/OR REPAIR NEXT: Go to next step
18. CONDUCT CONFIRMATION TEST NEXT --> END

PROBLEM SYMPTOMS TABLE

HYBRID VEHICLE CONTROL SYSTEM

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POWER MANAGEMENT CONTROL ECU

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1. Oscilloscope waveforms HINT: Oscilloscope waveform samples are provided here for informational purposes. Noise and fluttering waveforms have been omitted. Waveform 1 (DC/DC operation monitor / voltage change signal) Item Content Terminal A21-11 (VLO) - L5-6 (E1) Equipment Setting 5 V/DIV., 50 ms./DIV. Condition Power switch on (IG) HINT: The cycle will vary depending on the specified voltage of the hybrid vehicle converter. Waveform 2 (Inverter water pump assembly signal) Item Content Terminal CH1: A21-13 (IWP) - L5-6 (E1) CH2: A21-14 (NIWP) - L5-6 (E1) Equipment Setting 5 V/DIV., 50 ms./DIV. Condition Power switch on (READY) Waveform 3 (Camshaft position sensor signal) Item Content Terminal A21-16 (GI) - L5-6 (E1) Equipment Setting 5 V/DIV., 20 ms./DIV. Condition Power switch on (READY) with engine running HINT: The pulse cycle becomes shorter as the engine speed increases. Waveform 4 (A/C communication signal) Item Content Terminal CH1: A21-19 (CLK) - L5-6 (E1) CH2: A21-31 (ITE) - L5-6 (E1) CH3: A21-30 (ETI) - L5-6 (E1) CH4: A21-20 (STB) - L5-6 (E1) Equipment Setting 10 V/DIV., 100 ms./DIV. Condition Power switch on (READY), air conditioning system stopped HINT: The waveform will vary depending on the content of the digital communication (digital signal). Waveform 5 (HV battery blower fan) Item Content Terminal CH1: A21-29 (SIO) - L5-6 (E1) CH2: A21-4 (FCTL) - L5-5 (E01) Equipment Setting 10 V/DIV., 1 ms./DIV. Condition Power switch on (IG), during Active Test HINT: The waveform will vary depending on the content of the digital communication (digital signal). Waveform 6 (MG communication clock signal) Item Content Terminal CH1: A22-21 (CLK+) - L5-6 (E1) CH2: A22-20 (CLK-) - L5-6 (E1) Equipment Setting 1 V/DIV., 1 μs./DIV. Condition Power switch on (IG) Waveform 7 (P position switch signal) Item Content Terminal CH1: A22-22 (PCON) - L5-6 (E1) CH2: A22-28 (PPOS) - L5-6 (E1) Equipment Setting 10 V/DIV., 10 ms./DIV. Condition Power switch on (IG), park (P) selected Waveform 8 (communication signal from power management control ECU (HV CPU) to MG ECU) Item Content Terminal CH1: A22-24 (HTM+) - L5-6 (E1) CH2: A22-25 (HTM-) - L5-6 (E1) Equipment Setting 1 V/DIV., 200 μs./DIV. Condition Power switch on (IG) HINT: The waveform will vary depending on the content of the digital communication (digital signal). Waveform 9 (communication signal from MG ECU to power management control ECU (HV CPU)) Item Content Terminal CH1: A22-30 (MTH+) - L5-6 (E1) CH2: A22-29 (MTH-) - L5-6 (E1) Equipment Setting 1 V/DIV., 200 μs./DIV. Condition Power switch on (IG) HINT: The waveform will vary depending on the content of the digital communication (digital signal). Waveform 10 (MG ECU communication request signal) Item Content Terminal CH1: A22-33 (REQ+) - L5-6 (E1) CH2: A22-32 (REQ-) - L5-6 (E1) Equipment Setting 1 V/DIV., 1 ms./DIV. Condition Power switch on (IG) Waveform 11 (system main relay) Item Content Terminal CH1: L5-3 (SMRP) - L5-5 (E01) CH2: L5-4 (SMRB) - L5-5 (E01) CH3: L5-2 (SMRG) - L5-5 (E01) Equipment Setting 10 V/DIV., 200 ms./DIV. Condition Power switch on (IG) --> Power switch on (READY) Waveform 12 (vehicle speed signal) Item Content Terminal L5-14 (SPDI) - L5-6 (E1) Equipment Setting 5 V/DIV., 20 ms./DIV. Condition Approximately 12 mph (20 km/h) HINT: The higher the vehicle speed, the shorter the cycle. Waveform 13 (airbag activation signal) Item Content Terminal L5-29 (ABFS) - L5-6 (E1) Equipment Setting 5 V/DIV., 500 ms./DIV. Condition Power switch on (READY) (2 seconds after power switch on (ACC)) Waveform 14 (communication signal from battery smart unit to power management control ECU (HV CPU)) Item Content Terminal CH1: L5-32 (BTH+) - L5-6 (E1) CH2: L5-33 (BTH-) - L5-6 (E1) Equipment Setting 2 V/DIV., 500 μs./DIV. Condition Power switch on (IG) HINT: The waveform will vary depending on the content of the digital communication (digital signal). Waveform 15 (CAN communication system) Item Content Terminal CH1: L5-34 (CA2H) - L5-6 (E1) CH2: L5-35 (CA2L) - L5-6 (E1) Equipment Setting 1 V/DIV., 50 μs./DIV. Condition Power switch on (IG) HINT: The waveform will vary depending on the content of the digital communication (digital signal). Waveform 16 (immobilizer communication) Item Content Terminal CH1: L6-20 (IMO) - L5-6 (E1) CH2: L6-21 (IMI) - L5-6 (E1) Equipment Setting 5 V/DIV., 200 ms./DIV. Condition Immobilizer communicating Waveform 17 (CAN communication system) Item Content Terminal CH1: L6-25 (CA1H) - L5-6 (E1) CH2: L6-24 (CA1L) - L5-6 (E1) Equipment Setting 1 V/DIV., 50 μs./DIV. Condition Power switch on (IG) HINT: The waveform will vary depending on the content of the digital communication (digital signal). Waveform 18 (CAN communication system) Item Content Terminal CH1: L6-31 (CA3P) - L5-6 (E1) CH2: L6-30 (CA3N) - L5-6 (E1) Equipment Setting 1 V/DIV., 50 μs./DIV. Condition Power switch on (IG) HINT: The waveform will vary depending on the content of the digital communication (digital signal). HINT: Since the inverter with converter assembly uses waterproof connectors, the voltage and waveform cannot be inspected directly. Standard voltage readings and waveforms are indicated for reference only. INVERTER WITH CONVERTER ASSEMBLY Terminal No. (Symbol) Wiring Color Terminal Description Condition Standard Condition A59-1 (IGCT) - A59-28 (GND1) B - W-B MG ECU power source Power switch on (IG) 11 to 14 V A59-2 (IDH) - A59-28 (GND1) L - W-B PTC heater prohibit signal Power switch on (IG) 4 to 6 V A59-3 (VLO) - A59-28 (GND1) R - W-B DC/DC operation monitor / voltage change signal Power switch on (IG) Pulse generation (Waveform 1) A59-5 (CLK+) - A59-28 (GND1) B - W-B Communication clock signal Power switch on (READY) Pulse generation (Waveform 2) A59-6 (REQ+) - A59-28 (GND1) B - W-B Communication request signal Power switch on (READY) Pulse generation (Waveform 3) A59-7 (MTH+) - A59-28 (GND1) B - W-B Communication signal from MG ECU to power management control ECU (HV CPU) Power switch on (READY) Pulse generation (Waveform 4) A59-8 (HTM+) - A59-28 (GND1) B - W-B Communication signal from power management control ECU (HV CPU) to MG ECU Power switch on (READY) Pulse generation (Waveform 5) A59-11 (S) - A59-28 (GND1) W - W-B Auxiliary battery voltage monitor Power switch on (IG) 11 to 14 V A59-12 (NODD) - A59-28 (GND1) W - W-B DC/DC operation Converter operating normally 5 to 7 V A59-12 (NODD) - A59-28 (GND1) W - W-B DC/DC operation Converter not operating normally 2 to 4 V A59-12 (NODD) - A59-28 (GND1) W - W-B DC/DC operation Converter operation prohibited 0.1 to 0.5 V A59-15 (CLK-) - A59-28 (GND1) W - W-B Communication clock signal Power switch on (READY) Pulse generation (Waveform 2) A59-16 (REQ-) - A59-28 (GND1) W - W-B Communication request signal Power switch on (READY) Pulse generation (Waveform 3) A59-17 (MTH-) - A59-28 (GND1) W - W-B Communication signal from MG ECU to power management control ECU (HV CPU) Power switch on (READY) Pulse generation (Waveform 4) A59-18 (HTM-) - A59-28 (GND1) W - W-B Communication signal from power management control ECU (HV CPU) to MG ECU Power switch on (READY) Pulse generation (Waveform 5) A59-29 (GI) - A59-28 (GND1) B - W-B GI signal Power switch on (READY), with engine running Pulse generation (Waveform 6) A59-31 (HSDN) - A59-28 (GND1) B - W-B MG shutdown signal Power switch on (READY) 0 to 1 V A59-35 (ILKI) - A59-28 (GND1) V - W-B Interlock switch signal Power switch on (IG), inverter terminal cover, high-voltage input cables and service plug grip installed correctly Below 1 V A59-35 (ILKI) - A59-28 (GND1) V - W-B Interlock switch signal Power switch on (IG), inverter terminal cover, high-voltage input cables or service plug grip not installed 11 to 14 A59-36 (ILKO) - A59-28 (GND1) LG - W-B Interlock switch signal Power switch on (IG), inverter terminal cover, high-voltage input cables and service plug grip installed correctly Below 1 V A59-36 (ILKO) - A59-28 (GND1) LG - W-B Interlock switch signal Power switch on (IG), inverter terminal cover, high-voltage input cables or service plug grip not installed 11 to 14 A59-9 (+B2) - A59-28 (GND1) G - W-B MG ECU power source Power switch on (IG) 11 to 14 V A59-10 (+B) - A59-28 (GND1) G - W-B MG ECU power source Power switch on (IG) 11 to 14 V D29-1 (MRF) - D29-2 (MRFG) Y - L Motor resolver signal Motor resolver running Pulse generation (Waveform 7) D29-3 (MSN) - D29-4 (MSNG) G - W Motor resolver signal Motor resolver running Pulse generation (Waveform 7) D29-6 (MCS) - D29-5 (MCSG) R - BR Motor resolver signal Motor resolver running Pulse generation (Waveform 7) D29-7 (GSN) - D29-8 (GSNG) G - W Generator resolver signal Generator resolver running Pulse generation (Waveform 8) D29-10 (GCS) - D29-9 (GCSG) R - B Generator resolver signal Generator resolver running Pulse generation (Waveform 8) D29-11 (GRF) - D29-12 (GRFG) Y - L Generator resolver signal Generator resolver running Pulse generation (Waveform 8) NOTE: Do not measure the voltage or waveform directly at the sealed side of the inverter with converter assembly connector. Doing so may damage the connector because the connector is waterproof.
2. Oscilloscope waveforms HINT: Oscilloscope waveform samples are provided here for informational purposes. Noise and fluttering waveforms have been omitted. Waveform 1 (DC/DC operation monitor / voltage change signal) Item Content Terminal A59-3 (VLO) - A59-28 (GND1) Equipment Setting 5 V/DIV., 50 ms./DIV. Condition Power switch on (IG) HINT: The cycle will vary depending on the specified voltage of the hybrid vehicle converter. Waveform 2 (communication clock signal) Item Content Terminal CH1: A59-5 (CLK+) - A59-28 (GND1) CH2: A59-15 (CLK-) - A59-28 (GND1) Equipment Setting 1 V/DIV., 1 μs./DIV. Condition Power switch on (READY) Waveform 3 (communication request signal) Item Content Terminal CH1: A59-6 (REQ+) - A59-28 (GND1) CH2: A59-16 (REQ-) - A59-28 (GND1) Equipment Setting 1 V/DIV., 1 ms./DIV. Condition Power switch on (READY) Waveform 4 (communication signal from MG ECU to power management control ECU (HV CPU)) Item Content Terminal CH1: A59-7 (MTH+) - A59-28 (GND1) CH2: A59-17 (MTH-) - A59-28 (GND1) Equipment Setting 1 V/DIV., 200 μs./DIV. Condition Power switch on (READY) HINT: The waveform will vary depending on the content of the digital communication (digital signal). Waveform 5 (communication signal from power management control ECU (HV CPU) to MG ECU) Item Content Terminal CH1: A59-8 (HTM+) - A59-28 (GND1) CH2: A59-18 (HTM-) - A59-28 (GND1) Equipment Setting 1 V/DIV., 200 μs./DIV. Condition Power switch on (READY) HINT: The waveform will vary depending on the content of the digital communication (digital signal). Waveform 6 (GI signal) Item Content Terminal A59-29 (GI) - A59-28 (GND1) Equipment Setting 5 V/DIV., 20 ms./DIV. Condition Power switch on (READY) with engine running HINT: The pulse cycle becomes shorter as the engine speed increases. Waveform 7 (motor resolver signal) Item Content Terminal CH1: D29-1 (MRF) - D29-2 (MRFG) CH2: D29-3 (MSN) - D29-4 (MSNG) CH3: D29-6 (MCS) - D29-5 (MCSG) Equipment Setting CH1: 10 V/DIV., 1 ms./DIV. CH2, 3: 5 V/DIV., 1 ms./DIV. Condition Motor resolver running HINT: Pulse cycle A becomes shorter as the rotor speed increases. Waveform 8 (generator resolver signal) Item Content Terminal CH1: D29-11 (GRF) - D29-12 (GRFG) CH2: D29-7 (GSN) - D29-8 (GSNG) CH3: D29-10 (GCS) - D29-9 (GCSG) Equipment Setting CH1: 10 V/DIV., 1 ms./DIV. CH2, 3: 5 V/DIV., 1 ms./DIV. Condition Generator resolver running HINT: Pulse cycle A becomes shorter as the rotor speed increases.

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1. DESCRIPTION The power management control ECU (HV CPU) has a self-diagnosis system. If the computer, power management control ECU (HV CPU), or a component is not working properly, the ECU records the conditions that relate to the fault. The ECU also illuminates the master warning light in the combination meter and provides other appropriate messages on the multi-information display, such as the HV system warning message, the HV battery warning message, on the discharge warning message. HINT: The master warning light will illuminate when the hybrid control system malfunctions and the light will blink when in inspection mode. When troubleshooting OBD II (On-Board Diagnostics) vehicles, the Techstream (complying with SAE J1987) must be connected to the DLC3 (Data Link Connector 3) of the vehicle. Various data in the vehicle ECM (Engine Control Module) can then be read. OBD II regulations require that the vehicle's on-board computer illuminate the MIL (Malfunction Indicator Lamp) on the instrument panel when the computer detects a malfunction in: The emission control system components. The powertrain control components (which affect vehicle emissions). The computer itself. In addition, the applicable DTCs prescribed by SAE J2012 are recorded in the power management control ECU (HV CPU) memory. If the malfunction does not recur in 3 consecutive trips, the MIL turns off automatically but the DTCs remain recorded in the power management control ECU (HV CPU) memory. To check for DTCs, connect the Techstream to the DLC3. The Techstream displays DTCs, freeze frame data, and a variety of hybrid control system data. The DTCs and freeze frame data can be cleared with the Techstream. In order to enhance the OBD function on vehicles and develop the Off-Board diagnosis system, Controller Area Network (CAN) communication is used in this system. CAN is a network which uses a pair of data transmission lines spanning multiple computers and sensors. It allows for high speed communications between the systems and simplification of the wire harness connections.
2. 2 TRIP DETECTION LOGIC When a malfunction is first detected, the malfunction is temporarily stored in the power management control ECU (HV CPU) memory (1st trip). If the same malfunction is detected during the next drive cycle, the MIL is illuminated (2nd trip).
3. FREEZE FRAME DATA The power management control ECU (HV CPU) records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, as well as other data recorded at the time of a malfunction.
4. AUXILIARY BATTERY VOLTAGE Standard Voltage Switch Condition Specified Condition Power switch on (IG) 11 to 14 V If voltage is below 11 V, replace or recharge the battery.
5. MIL (Malfunction Indicator Lamp) The MIL is illuminated when the power switch is first turned on (IG), before the READY indicator comes on. When the READY indicator turns on, the MIL should turn off. If the MIL remains illuminated, the diagnosis system has detected a malfunction or abnormality in the system. HINT: If the MIL is not illuminated when the power switch is first turned on (IG), check the MIL circuit. Refer to «MIL Circuit»(ref-551526-S28119983362013051500000) .

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1. CHECK FOR DTCS Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check the DTCs and freeze frame data, and then write them down. Check the details of the DTCs. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-551528-S02063632622013051500000) .
2. CHECK FREEZE FRAME DATA AND INFORMATION If a DTC is present, select it in order to display its freeze frame data. Read the freeze frame data recorded when the DTC was set. NOTE: A 3-digit information code (INF code) will be displayed as the value for one of the Information 1 to Information 5 lines. Read the information for the information code. Select the item from among Information 1 to Information 5 that has an information code and click the engine icon to view the additional information.
3. CHECK FOR DTCS (SYSTEMS OTHER THAN POWER MANAGEMENT CONTROL ECU (HV CPU)) HINT: The power management control ECU (HV CPU) maintains communication with other computers, including the ECM, skid control ECU and power steering ECU. Therefore, if the power management control ECU (HV CPU) outputs a warning, it is necessary to check and record the DTCs of all systems. If DTCs are present, check the relevant systems. HINT: If DTCs for the CAN communication system are present in addition to other DTCs, first troubleshoot and repair any malfunctions in the CAN communication system.
4. CLEAR DTCS NOTE: Clearing the DTCs will also clear the freeze frame data, information. Refer to «INFORMATION / FREEZE FRAME DATA»(ref-551544-S38669441382013051500000) , and operation history data. Refer to «OPERATION HISTORY DATA»(ref-551544-S03429287912013051500000) . Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Check that park (P) is selected. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Clear DTCs and freeze frame data.
5. CLEAR PERMANENT DTC HINT: Even if the following procedure is not performed, permanent DTCs are cleared by obtaining a normal judgment during 3 consecutive driving cycles. Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if permanent DTCs are stored. HINT: If permanent DTCs are not output, it is not necessary to continue this procedure. Clear the DTCs. Perform the respective confirmation driving patterns in order to obtain a normal judgment for the output DTCs. HINT: Confirmation driving patterns do not need to be performed for misfire and fuel system DTCs. For the confirmation driving pattern, refer to the procedures for the relevant DTC. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-551528-S02063632622013051500000) . Perform the universal trip. HINT: The driving pattern to obtain a normal judgment and the universal trip driving can be performed consecutively in the same driving cycle. Put the engine in inspection mode. Refer to «INSPECTION MODE PROCEDURE»(ref-551389-S33941292062013051500000) . Idle the engine for 30 seconds or more. Drive the vehicle at 25 mph (40 km/h) or more for a total of 5 minutes or more. HINT: It is possible to complete the drive pattern even if the vehicle decelerates to less than 25 mph (40 km/h) during the driving cycle provided that the vehicle is driven at 25 mph (40 km/h) or more for a total of 5 minutes. Allow 10 minutes or more to elapse from the time the engine is started. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check that the permanent DTCs have been cleared. HINT: The permanent DTCs are cleared when the universal trip is completed.

DATA LIST / ACTIVE TEST

1. DATA LIST NOTE: Some Data List values may vary significantly if there are slight differences in the environment in which the vehicle is operating when measurements are obtained. Variations may also occur due to aging of the vehicle. Due to these considerations, it is not always possible to provide definite values to be used for judgment of malfunctions. It is possible that a malfunction may be present even if measured values are within the reference range. In the event of a problem with intricate symptoms, collect sample data from another vehicle of the same model operating under identical conditions in order to reach an overall judgment by comparing all the items in the Data List. Connect the Techstream to the DLC3. Turn the power switch on (IG). Enter the following menus: Powertrain / Hybrid Control / Data List. Check the results by referring to the following table. HINT: When reviewing Data List information, try to select only the specific Data List items related to the inspection being performed. If all items are selected when checking the Data List, the interval between updates for each item will be longer, resulting in delayed or incorrect data. Using a custom list makes it possible to easily select smaller groups of related Data List items. The following custom lists are available: Electric Leakage Boost/Lower Converter High Voltage Charge HV Transmission Thermo Sensor Auxiliary Battery Drive Performance Elec Shift Lever System Tester Display Measurement Item/Range Normal Condition Diagnostic Note Engine Coolant Temp Engine coolant temperature/ Min.: -40°C (-40°F), Max.: 215°C (419°F) Cold start-->Fully warmed up: Gradually rises After warming up: 80 to 100°C (176 to 212°F) - Engine Revolution Engine speed/ Min.: 0 RPM, Max.: 16383 RPM While idling after the engine is warmed up and inspection mode: Approximately 900 RPM While driving at a constant speed: No significant fluctuation - Vehicle Spd Vehicle speed/ Min.: 0 km/h (0 MPH), Max.: 255 km/h (158 MPH) Vehicle stopped: 0 km/h (0 MPH) While driving at a constant speed: No significant fluctuation - Engine Run Time Elapsed time after starting engine/ Min.: 0 s, Max.: 65535 s - - +B Auxiliary battery voltage/ Min.: 0.00 V, Max.: 65.53 V Constant: Auxiliary battery voltage +/- 3.00 V Auxiliary battery Accel Pedal Pos #1 Accelerator pedal position sensor No. 1/ Min.: 0.0%, Max.: 100.0% Accelerator pedal depressed: Changes with accelerator pedal pressure Accelerator pedal position sensor assembly Accel Pedal Pos #2 Accelerator pedal position sensor No. 2/ Min.: 0.0%, Max.: 100.0% Accelerator pedal depressed: Changes with accelerator pedal pressure Accelerator pedal position sensor assembly Ambient Temperature Ambient air temperature/ Min.: -40°C (-40°F), Max.: 215°C (419°F) Power switch on (IG): Same as ambient air temperature Ambient temperature sensor Intake Air Temperature Intake air temperature/ Min.: -40°C (-40°F), Max.: 140°C (284°F) Constant: Same as ambient air temperature - DTC Clear Warm Up The number of times the engine is warmed up after clearing DTCs/ Min.: 0, Max.: 255 MIL OFF, engine coolant temperature increases from below 22°C (72°F) before starting the engine to above 70°C (158°F) after starting the engine: Increases once - DTC Clear Run Distance Drive distance after clearing DTCs/ Min.: 0 km (0 mile), Max.: 65535 km (40723 mile) - - DTC Clear Min Elapsed time after clearing DTCs/ Min.: 0 Min, Max.: 65535 Min - - MIL on Engine Run Time Driving time after a malfunction occurs/ Min.: 0 Min, Max.: 65535 Min - - MIL Status MIL status/ ON or OFF ON: MIL ON Constant ON: Repair in accordance with detected DTCs MIL on Run Distance Travel distance after a malfunction occurs/ Min.: 0 km (0 mile), Max.: 65535 km (40723 mile) - - Model Code Model code ZVW3# - Engine Code Engine code P410 - ECU Code ECU code - - Destination Destination A - OBD Requirements OBD requirements OBD2 - MAP Intake manifold vacuum/ Min.: 0 kPa, Max.: 255 kPa Power switch on (IG) or engine stopped: Atmospheric pressure Values less than atmospheric pressure are indicated while the engine is running Atmosphere Pressure Atmospheric pressure/ Min.: 0 kPa, Max.: 255 kPa Constant: Atmospheric pressure - Number of Emission DTC The number of emission DTCs - - Ready Signal Power switch condition/ ON or OFF Power switch on (READY): ON - Motor(MG2) Revolution MG2 revolution/ Min.: -32768 r/min, Max.: 32767 r/min While driving: Varies depending on vehicle operating conditions Hybrid vehicle transaxle assembly Inverter with converter assembly Motor(MG2) Torq MG2 torque/ Min.: -4096.00 Nm, Max.: 4095.87 Nm While driving: Varies depending on vehicle operating conditions Power management control ECU Hybrid vehicle transaxle assembly Inverter with converter assembly M(MG2) Trq Exec Val MG2 torque execution value/ Min.: -4096.00 Nm, Max.: 4095.87 Nm After full-load acceleration with power switch on (READY) and engine stopped: Less than +/-20% of MG2 torque Power management control ECU Hybrid vehicle transaxle assembly Inverter with converter assembly Generator(MG1) Rev MG1 revolution/ Min.: -32768 r/min, Max.: 32767 r/min During charge or discharge: Varies depending on vehicle operating conditions Hybrid vehicle transaxle assembly Inverter with converter assembly Generator(MG1) Torq MG1 torque/ Min.: -4096.00 Nm, Max.: 4095.87 Nm During charge or discharge: Varies depending on vehicle operating conditions Power management control ECU Hybrid vehicle transaxle assembly Inverter with converter assembly G(MG1) Trq Exec Val MG1 torque execution value/ Min.: -4096.00 Nm, Max.: 4095.87 Nm One second after engine automatically starts with park (P) selected (Condition before engine start: Power switch on (READY), engine stopped, A/C fan speed high and headlights on): Less than +/- 20% of MG1 torque Power management control ECU Hybrid vehicle transaxle assembly Inverter with converter assembly Regenerative Brake Torq MG1 regenerative braking execution torque/ Min.: -4096.0 Nm, Max.: 4095.0 Nm While braking: Varies depending on vehicle operation conditions Power management control ECU Hybrid vehicle transaxle assembly Inverter with converter assembly Rqst Regen Brake Torq Requested MG2 regenerative braking torque/ Min.: -4096.0 Nm, Max.: 4095.0 Nm While braking: Varies depending on vehicle operation conditions Power management control ECU Hybrid vehicle transaxle assembly Inverter with converter assembly Inverter Temp-(MG1) Generator inverter temperature/ Min.: 15°C (59°F), Max.: 150°C (302°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 15 to 35°C (59 to 95°F) While driving at an ambient temperature of 25°C (77°F): 15 to 110°C (59 to 230°F) Inverter with converter assembly Inverter Temp-(MG2) Motor inverter temperature/ Min.: 15°C (59°F), Max.: 150°C (302°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 15 to 35°C (59 to 95°F) While driving at an ambient temperature of 25°C (77°F): 15 to 110°C (59 to 230°F) Inverter with converter assembly Motor Temp No2 MG1 temperature/ Min.: -40°C (-40°F), Max.: 215°C (419°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 25°C (77°F) While driving at an ambient temperature of 25°C (77°F): 25 to 100°C (77 to 212°F) GMT terminal Motor Temp No1 MG2 temperature/ Min.: -40°C (-40°F), Max.: 215°C (419°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 25°C (77°F) While driving at an ambient temperature of 25°C (77°F): 25 to 90°C (77 to 194°F) MMT terminal Accelerator Degree Accelerator pedal depressed angle/ Min.: 0.0%, Max.: 127.5% Accelerator pedal depressed: Changes with accelerator pedal pressure Accelerator pedal position sensor Request Power Request engine power/ Min.: 0 W, Max.: 655350 W While driving with the engine running: Varies depending on vehicle operating conditions Power management control ECU ECM Engine Target Engine Rev Target engine speed/ Min.: 0 RPM, Max.: 65535 RPM While driving with the engine running: Varies depending on vehicle operating conditions Power management control ECU ECM Engine Engine Rev (Sensor) Engine speed/ Min.: 0 RPM, Max.: 16383.75 RPM While idling after the engine is warmed up: Approximately 1000 RPM While driving at a constant speed: No significant fluctuation - State of Charge (All Bat) HV battery state of charge/ Min.: 0.0%, Max.: 100.0% Constant: 0.0 to 100.0% HV battery Battery smart unit Power management control ECU Master Cylinder Ctrl Trq Master cylinder control torque/ Min.: -4096.0 Nm, Max.: 4095.0 Nm Brake pedal depressed: Changes with the brake pedal pressure Master cylinder pressure sensor Power Resource VB HV battery voltage/ Min.: 0.0 V, Max.: 6553.5 V Power switch on (READY): 168.0 to 280.0 V HV battery Battery smart unit Power management control ECU Power Resource IB HV battery current/ Min.: -327.68 A, Max.: 327.67 A Power switch on (READY): -200.00 to 200.00 A HV battery Power cable Inverter with converter assembly Battery current sensor Air conditioning system Power Supply Sensor Voltage Power supply sensor voltage (VC)/ Min.: 0.00 V, Max.: 79.99 V Power switch on (IG): 4.00 to 6.00 V - VL-Voltage before Boosting High voltage before it is boosted/ Min.: 0 V, Max.: 450 V Power switch on (READY): Practically the same as the HV battery voltage HV battery Inverter with converter assembly VH-Voltage after Boosting High voltage after it is boosted/ Min.: 0 V, Max.: 765 V Engine revving up with park (P) selected: After boosted voltage to below 650 V Inverter with converter assembly Boost Ratio Boost ratio/ Min.: 0.0%, Max.: 127.5% The pre-boost and the post boost voltages are equal: 0.0 to 10.0% Inverter with converter assembly Drive Condition ID Drive condition ID Engine stopped: 0 Engine about to be stopped: 1 Engine about to be started: 2 Engine operated or operating: 3 While generating or driving under load: 4 Engine racing with park (P) selected: 6 Power management control ECU ECM Hybrid vehicle transaxle assembly Shift Sensor Main Shift position sensor (Main) voltage/ Min.: 0.00 V, Max.: 4.98 V Shift in home position or N: 2.00 to 3.00 V Shift in R: 0.30 to 1.80 V Shift in D or B: 3.20 to 4.80 V - Shift Sensor Sub Shift position sensor (Sub) voltage/ Min.: 0.00 V, Max.: 4.98 V Shift in home position or N: 2.00 to 3.00 V Shift in R: 0.30 to 1.80 V Shift in D or B: 3.20 to 4.80 V - Shift Sensor Select Main Select position sensor (Main) voltage/ Min.: 0.00 V, Max.: 4.98 V Shift in home position or B: 1.00 to 1.60 V Shift in R, N or D: 2.90 to 4.30 V - Shift Sensor Select Sub Select position sensor (Sub) voltage/ Min.: 0.00 V, Max.: 4.98 V Shift in home position or B: 1.00 to 1.60 V Shift in R, N or D: 2.90 to 4.30 V - Shift Sensor Shift Pos Shift lever position/ P/D/N/R/B Shift remains in one position: P, R, N, D or B Shift lever position sensor Crank Position Crankshaft position/ Min.: -128 °CA, Max.: 127 °CA - - A/C Consumption Pwr A/C consumption power/ Min.: 0 W, Max.: 12750 W While the air conditioning system is operating: 1 W to 5000 W Air conditioning system Battery smart unit Short Wave Highest Val Waveform voltage in leak detection circuit in battery ECU/ Min.: 0.00 V, Max.: 4.98 V Left for 2 minutes in power switch on (READY), and pre-boost and post boost voltages are equal: 4.00 V or more High voltage circuit MG1 Control Mode MG1 control mode/ Min.: 0, Max.: 2 PWM: 0 Variable PWM: 1 Rectangular wave: 2 - MG1 Carrier Frequency MG1 carrier frequency/ 0.75 kHz / 1.25 kHz / 2.50 kHz / 3.75 kHz / 5.00 kHz / 10.00 kHz - - MG2 Control Mode MG2 control mode/ Min.: 0, Max.: 2 PWM: 0 Variable PWM: 1 Rectangular wave: 2 - MG2 Carrier Frequency MG2 carrier frequency/ 0.75 kHz / 1.25 kHz / 2.50 kHz / 3.75 kHz / 5.00 kHz - - Num of Current Code The number of current DTCs/ Min.: 0, Max.: 255 - - Num of History Code The number of history DTCs/ Min.: 0, Max.: 255 - - Check Mode Check Mode/ ON or OFF - - Calculate Load Calculated load/ Min.: 0.0%, Max.: 100.0% Engine idling with warm engine, air conditioner off, park (P) and inspection mode selected: 20.0 to 40.0% Engine speed of 2500 RPM, air conditioner off, park (P) and inspection mode selected: 15.0 to 35.0% Air cleaner condition Throttle valve status Throttle Position Throttle position sensor/ Min.: 0.0%, Max.: 100.0% Throttle valve fully closed: 10.0 to 24.0% Throttle valve status DCDC Cnv Tar Pulse Duty Target auxiliary battery voltage/ Min.: 0.0%, Max.: 399.9% - - Inverter Coolant Water Temperature Inverter coolant temperature/ Min.: -50°C (-58°F), Max.: 110°C (230°F) Cold start-->Fully warmed up: Gradually rises System operating normally: Controlled at 65°C (149°F) or less Inverter with converter assembly Inverter water pump assembly Cooling fan system Inverter cooling system IGCT NO. 3 fuse Cooling Fan 0 Battery cooling fan operating mode/ Min.: 0.0%, Max.: 127.5% - - Cooling Fan Relay BATT FAN relay on or off/ ON or OFF While the battery cooling fan is operating: ON - Inverter W/P Revolution Inverter water pump assembly speed/ Min.: 0 RPM, Max.: 15000 RPM Power switch on (READY): 1375 to 5500 RPM Power management control ECU Inverter water pump assembly Prohibit DC/DC conv sig Hybrid vehicle converter prohibition signal/ ON or OFF Power switch on (IG): ON (Prohibited) Power switch on (READY): OFF (Permitted) Power management control ECU Hybrid vehicle converter EV Request EV mode transition availability/ ON or OFF In EV mode: ON - TRC OFF Switch VSC condition/ OFF / TRC / TRC/VSC VSC OFF switch on: OFF - Starter Switch ST ON signal/ ON or OFF - - Inv-T (MG1) aftr IG-ON Generator inverter temperature soon after power switch on (IG)/ Min.: 15°C (59°F), Max.: 150°C (302°F) - - Inv-T (MG2) aftr IG-ON Motor temperature soon after power switch on (IG)/ Min.: 15°C (59°F), Max.: 150°C (302°F) - - Mtr-T (MG2) aftr IG-ON MG2 temperature soon after power switch on (IG)/ Min.: -40°C (-40°F), Max.: 215°C (419°F) - - Conv-Tmp after IG-ON Boost converter temperature soon after power switch on (IG)/ Min.: 15°C (59°F), Max.: 150°C (302°F) - - SOC after IG-ON SOC soon after power switch on (IG)/ Min.: 0.0%, Max.: 127.5% - - Inv-Temp (MG1) Max Generator inverter maximum temperature/ Min.: 15°C (59°F), Max.: 150°C (302°F) - - Inv-Temp (MG2) Max Motor inverter maximum temperature/ Min.: 15°C (59°F), Max.: 150°C (302°F) - - Mtr-Temp (MG2) Max MG2 maximum temperature/ Min.: -40°C (-40°F), Max.: 215°C (419°F) - - Converter Temp Max Boost converter maximum temperature/ Min.: 15°C (59°F), Max.: 150°C (302°F) - - Status of Charge Max Maximum status of charge/ Min.: 0.0%, Max.: 127.5% - - Status of Charge Min Minimum status of charge/ Min.: 0.0%, Max.: 127.5% - - Stop Light Switch Stop light switch condition/ ON or OFF Brake pedal depressed: ON - Auxiliary Batt Temperature Auxiliary battery temperature/ Min.: -40°C (-40°F), Max.: 215°C (419°F) Auxiliary battery temperature is 20°C (68°F): 20°C (68°F) - Collision Signal (Airbag) Airbag ECU assembly collision detection/ ON or OFF Collision detection by the airbag ECU assembly: ON - TC Terminal TC terminal state/ ON or OFF TC terminal connected: ON - Inter Lock Switch Interlock switch condition/ ON or OFF Power switch on (IG), inverter cover, high voltage input cables and service plug grip removed ON - EV Switch EV drive mode switch (integration control and panel sub-assembly) condition/ ON or OFF EV drive mode switch (integration control and panel sub-assembly) on: ON - Back Up Lamp Relay Back up light switch condition/ ON or OFF Shift lever in R ON - ECO Mode ECO mode signal/ ON or OFF ECO mode being selected OFF-->ON: OFF-->ON Combination meter assembly Power management control ECU Generate Torque Currently generated drive torque/ Min.: -4096.0 Nm, Max.: 4095.8 Nm While driving: Varies depending on vehicle operating conditions - Prohibit Charge for P Pos HV battery charge in park (P) selected prohibition state/ ON or OFF HV battery charge in park (P) selected prohibition: ON - Vehicle Parking (T/M Ctrl) Indicates whether vehicle being driven or stopped./ ON or OFF - - Shift Pos Status (T/M Ctrl) Indicates whether park (P) is selected/ Not P / Run / P - - Shift P Permission Signal Indicates whether selection of park (P) is permitted./ ON or OFF - - DC/DC Cnv Temp (Upper) Boost converter temperature (upper)/ Min.: 15°C (59°F), Max.: 150°C (302°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 15 to 35°C (59 to 95°F) While driving at an ambient temperature of 25°C (77°F): 15 to 110°C (59 to 230°F) Inverter with converter assembly Safing Signal (Airbag) Safing state of the airbag ECU assembly/ ON or OFF When safing state of the airbag ECU assembly: ON - DC/DC Cnv Temp (Lower) Boost converter temperature (lower)/ Min.: 15°C (59°F), Max.: 150°C (302°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 15 to 35°C (59 to 95°F) While driving at an ambient temperature of 25°C (77°F): 15 to 121°C (59 to 250°F) Inverter with converter assembly Normal Signal for A/B ECU Control state of airbag ECU assembly/ ON or OFF When the airbag ECU assembly is operating normally: ON - Mtr-T (MG1) aftr IG-ON MG1 temperature soon after power switch on (IG)/ Min.: -40°C (-40°F), Max.: 215°C (419°F) - - Mtr-Temp (MG1) Max MG1 maximum temperature/ Min.: -40°C (-40°F), Max.: 215°C (419°F) - - Overvoltage Input to Conv Boost converter overvoltage detection/ ON or OFF Overvoltage is received by the boost converter: ON - Overvoltage Input to Inv Inverter overvoltage detection/ ON or OFF Overvoltage is received by the inverter: ON - Emergency Shutdown Inverter emergency shutdown/ ON or OFF Inverter emergency shutdown: ON - MG1 Inverter Shutdown Generator inverter shutdown/ ON or OFF Generator inverter shutdown: ON - MG1 Inverter Fail Generator inverter failure/ ON or OFF Generator inverter faulty: ON - MG2 Inverter Shutdown Motor inverter shutdown/ ON or OFF Motor inverter shutdown: ON - MG2 Inverter Fail Motor inverter failure/ ON or OFF Motor inverter faulty: ON - Conv Shutdown Boost converter shutdown/ ON or OFF Boost converter shutdown: ON - Converter Fail Boost converter failure/ ON or OFF Boost converter faulty: ON - P Pos SW Terminal Vol Indicates voltage at the P position switch terminals/ Min.: 0.00 V, Max.: 4.98 V P position switch ON: 0.00 to 1.50 V - Internal Shift Position ECU internal shift condition/ P/R/N/D/B Matches currently selected condition: P, R, N, D or B - P Rq Malfunction (T/M Ctrl) Indicates whether park (P) selection request is normal/ Normal or Abnormal - - P Request (T/M Ctrl) Indicates whether selection of park (P) is requested./ ON or OFF - - T/M Control ECU Status Indicates the control condition of the transmission control ECU/ Normal or Abnormal - - T/M ECU Pulse Consec Err Indicates consecutive communication errors with the transmission control ECU/ Normal or Abnormal - - T/M ECU Pulse Single Err Indicates a single communication error with the transmission control ECU/ Normal or Abnormal - - HV Start Condition Indicates the hybrid start condition/ Norml / Pr A/C / Remote - - W/P Run Control Duty Water pump motor driver request duty/ Min.: 0.00%, Max.: 100.00% Power switch on (READY): 62.50 to 81.25% Power management control ECU Engine Stop Request Engine stop request/ ON or OFF Requesting engine stop: ON ECM Power management control ECU Engine Idling Request Engine idling request/ ON or OFF Requesting idle: ON ECM Power management control ECU Main Batt Charging Rqst HV battery charging request/ ON or OFF Requesting HV battery charging: ON Battery smart unit HV battery Aircon Request Engine starting request from A/C amplifier/ ON or OFF While an engine start is requested from the A/C amplifier: ON Air conditioning amplifier Engine Warming Up Rqst Engine warm-up request/ ON or OFF While an engine warm-up is requested: ON After the engine is warmed up: OFF Power management control ECU ECM SMRP Status Operating state of SMRP/ ON or OFF Immediately after the power switch on (ST-ON) state occurred: ON After the above timing: OFF Hybrid battery junction block assembly Wire harness SMRB Status Operating state of SMRB/ ON or OFF Power switch on (READY): ON Hybrid battery junction block assembly Wire harness SMRG Status Operating state of SMRG/ ON or OFF Power switch on (READY): ON Hybrid battery junction block assembly Wire harness SMRP Control Status Operating state of SMRP/ ON or OFF Immediately after the power switch on (ST-ON) state occurred: ON After the above timing: OFF Hybrid battery junction block assembly Wire harness SMRB Control Status Operating state of SMRB/ ON or OFF Power switch on (READY): ON Hybrid battery junction block assembly Wire harness SMRG Control Status Operating state of SMRG/ ON or OFF Power switch on (READY): ON Hybrid battery junction block assembly Wire harness MG1 Gate Status MG1 gate status/ ON or OFF Shutting down generator inverter: ON Power management control ECU Inverter with converter assembly MG2 Gate Status MG2 gate status/ ON or OFF Shutting down motor inverter: ON Power management control ECU Inverter with converter assembly Converter Gate Status Boost converter gate status/ ON or OFF Shutting down boost converter: ON Power management control ECU Inverter with converter assembly Aircon Gate Status While A/C inverter is being shut off/ ON or OFF While A/C inverter is being shut off: ON Air conditioning amplifier Power management control ECU Converter Carrier Freq Converter signal carrier frequency/ 9.55 kHz / 9.13 kHz / 8.71 kHz / 8.29 kHz / 7.87 kHz / 7.45 kHz / 4.8 kHz - - Delta SOC Difference between maximum and minimum values of SOC/ Min.: 0.0%, Max.: 127.5% READY indicator on, engine stopped and no electrical load: 0.0 to 60.0% - Batt Pack Current Val HV battery current/ Min.: -327.68 A, Max.: 327.67 A Immediately after a full-load acceleration with the engine stopped: Maximum 190.00 A Immediately after engine start with park (P) selected: 100.00 A or more HV battery current sensor circuit Inhaling Air Temp HV battery intake air temperature/ Min.: -50.0°C (-58.0°F), Max.: 205.9°C (402.6°F) - - VMF Fan Motor Voltage1 Battery blower motor monitoring voltage/ Min.: 0.0 V, Max.: 25.5 V Fan mode 1 with READY indicator ON and park (P) selected: 1.0 to 1.4 V Battery cooling fan circuit Auxiliary Battery Vol Auxiliary battery voltage/ Min.: -40.00 V, Max.: 39.90 V Same as auxiliary battery voltage Auxiliary battery Hybrid vehicle converter Charge Control Value Charge control wattage sent from battery smart unit to power management control ECU/ Min.: -64.0 kW, Max.: 63.5 kW -33.0 kW or more - Discharge Control Value Discharge control wattage sent from battery smart unit to power management control ECU/ Min.: -64.0 kW, Max.: 63.5 kW 30.0 kW or less - Cooling Fan Mode1 Battery cooling fan operation mode/ Min.: 0, Max.: 255 Power switch on (IG) or on (READY), and cooling fan stopped: 0 Power switch on (IG) or on (READY), and cooling fan low speed to high speed: 1-->6 Battery cooling fan circuit ECU Control Mode HV battery control mode/ Min.: 1, Max.: 5 Driving control mode: 1 Current sensor offset mode: 2 External charge control mode: 3 Power supply end mode: 4 - Standby Blower Request Battery blower motor stop control request (standby blower)/ ON or OFF Constant: ON or OFF Air conditioning system Temp of Batt TB1 Temperature of HV battery/ Min.: -50.0°C (-58.0°F), Max.: 205.9°C (402.6°F) Undisturbed for 1 day: Same as ambient air temperature Battery temperature sensor Battery smart unit Temp of Batt TB2 Temperature of HV battery/ Min.: -50.0°C (-58.0°F), Max.: 205.9°C (402.6°F) Undisturbed for 1 day: Same as ambient air temperature Battery temperature sensor Battery smart unit Temp of Batt TB3 Temperature of HV battery/ Min.: -50.0°C (-58.0°F), Max.: 205.9°C (402.6°F) Undisturbed for 1 day: Same as ambient air temperature Battery temperature sensor Battery smart unit Battery Block Num The number of HV battery blocks Always: 14 HV battery Batt Block Minimum Vol Battery block minimum voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 55 to 60%: 12.00 V or more - Minimum Batt Block No Battery block number with minimum voltage/ Min.: 0, Max.: 14 Any of block number 0 to 14 - Batt Block Max Vol Battery block maximum voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 55 to 60%: 23.00 V or less - Max Battery Block No Battery block number with maximum voltage/ Min.: 0, Max.: 14 Any of block number 0 to 14 - Battery Block Vol -V01 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V02 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V03 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V04 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V05 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V06 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V07 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V08 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V09 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V10 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V11 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V12 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V13 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Battery Block Vol -V14 Battery block voltage/ Min.: 0.00 V, Max.: 79.99 V SOC 60% : 12.00 to 20.00 V HV battery Battery smart unit Internal Resistance R01 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R02 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R03 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R04 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R05 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R06 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R07 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R08 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R09 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R10 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R11 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R12 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R13 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Internal Resistance R14 Internal resistance of each battery block/ Min.: 0.000 ohms, Max.: 0.255 ohms Always: 0.010 to 0.100 ohms HV battery Battery Low Time Cumulative total of extremely low HV battery charge level (engine not startable)/ Min.: 0, Max.: 65535 - - DC Inhibit Time Cumulative total of extremely low HV battery charge level (engine startable)/ Min.: 0, Max.: 65535 - - Battery too High Time Cumulative total of charging during charge prohibition state/ Min.: 0, Max.: 65535 - - Hot Temperature Time Cumulative total of rapid HV battery temperature increase/ Min.: 0, Max.: 65535 - - Pattern Switch (PWR/M) POWER mode switch (integration control and panel sub-assembly) signal/ ON or OFF POWER mode switch (integration control and panel sub-assembly) on: ON
2. ACTIVE TEST Using the Techstream to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data list information can be displayed while performing Active Tests. NOTE: It is necessary to use caution, because if the tester DLC connector becomes disconnected or if a communication error occurs during an Active Test, the vehicle could become inoperative (the READY indicator may go off). Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Hybrid Control / Active Test. According to the display on the Techstream perform the appropriate Active Test. Tester Display Test Part Control Range Test Details Test Condition Inspection Mode -2WD Inspection*1 - - - - Inspection Mode -2WD Chassis-Dynamo*1 - - - - Compression Test*2 To crank the engine continuously in order to measure the compression ON / OFF Allows the engine to continue cranking by activating MG1 continuously Power switch on (IG), HV system normal, not in cranking mode, and other Active Tests not being done Activate the Water Pump To activate the inverter water pump assembly assembly continuously ON / OFF Activates the inverter water pump assembly assembly continuously Power switch on (IG), HV system normal, not in inspection mode, and other Active Tests not being done Driving the Battery Cooling Fan To check operation of the cooling fan, and check if there is sufficient air flow 1 to 6 Stops the cooling fan or changes air volume mode - Connect the TC and TE1 Batch display of warnings on combination meter ON / OFF TC terminal can be switched ON/OFF Power switch on (IG), system is normal NOTE: *1: Enter inspection mode. Refer to «INSPECTION MODE PROCEDURE»(ref-551389-S33941292062013051500000) . *2: The Techstream will display a communication error and the vehicle's READY indicator will turn off when the Active Test is completed. If the Techstream will be used on the vehicle again, turn the power switch off and then on (READY) again to restart the Techstream.

DIAGNOSTIC TROUBLE CODE CHART

HYBRID CONTROL SYSTEM