SERVICE DATA
| Condition | Rod Operation |
|---|---|
| Cold (below approx. 71°C (160°F)) --> Warmed up (approx. 80°C (176°F) or more) | Rod gradually extends smoothly as the temperature rises |
EXHAUST HEAT RECIRCULATION SYSTEM
| Condition | Specified Condition |
|---|---|
| Approximately 20°C (68°F) | 2.32 to 2.59 kohms |
| Approximately 80°C (176°F) | 0.310 to 0.326 kohms |
TEMPERATURE SWITCH
| Condition | Specified Condition |
|---|---|
| Standard valve opening temperature | 80 to 84°C (176 to 183°F) |
| Standard valve lift | 0.8 mm (0.315 in.) or more at 95°C (203°F) |
THERMOSTAT
| Item | Condition | Specified Condition |
|---|---|---|
| Cooling fan motor | 20°C (68°F) at 12 V | 12.2 to 15.7 A |
COOLING FAN MOTOR
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 3 - 5 | Auxiliary battery voltage is not applied between terminals 1 and 2 | 10 kohms or higher |
| 3 - 5 | Auxiliary battery voltage is applied between terminals 1 and 2 | Below 1 ohms |
COOLING FAN RELAY
| Item | Tester Connection | Specified Condition |
|---|---|---|
| Water filler cap sub-assembly | For brand-new cap | 93.3 to 122.7 kPa (0.95 to 1.25 kgf/cm 2 , 13.5 to 17.8 psi) |
| For used cap | 78.5 kPa (0.8 kgf/cm 2 , 11.4 psi) |
WATER FILLER CAP SUB-ASSEMBLY
WATER PUMP
| Part Tightened | N*m | Kgf*cm | Ft.*lbf | |
|---|---|---|---|---|
| Engine water pump assembly x Chain cover | 21 | 214 | 15 | |
WATER PUMP
TEMPERATURE SWITCH
| Part Tightened | N*m | Kgf*cm | Ft.*lbf | |
|---|---|---|---|---|
| Engine coolant temperature sensor x heater pipe | 20 | 200 | 14 | |
TEMPERATURE SWITCH
THERMOSTAT
| Part Tightened | N*m | Kgf*cm | Ft.*lbf | |
|---|---|---|---|---|
| Water inlet with thermostat sub-assembly x Chain cover | 10 | 102 | 7 | |
THERMOSTAT
EXHAUST PIPE GAS CONTROL ACTUATOR
| Part Tightened | N*m | Kgf*cm | Ft.*lbf | |
|---|---|---|---|---|
| Exhaust pipe gas control actuator case x exhaust pipe | For bolt A | 5.0 | 51 | 44 in.*lbf |
| For bolt B | 8.5 | 87 | 75 in.*lbf | |
EXHAUST PIPE GAS CONTROL ACTUATOR
COOLING FAN MOTOR
| Part Tightened | N*m | Kgf*cm | Ft.*lbf | |
|---|---|---|---|---|
| Fan x Cooling fan motor | 6.3 | 64 | 56 in.*lbf | |
| Cooling fan motor x Fan shroud | 3.9 | 40 | 35 in.*lbf | |
COOLING FAN MOTOR
RADIATOR
| Part Tightened | N*m | Kgf*cm | Ft.*lbf | |
|---|---|---|---|---|
| No. 3 radiator hose x Fan shroud | 7.5 | 76 | 66 in.*lbf | |
| No. 2 fan shroud x Radiator assembly | 7.0 | 71 | 62 in.*lbf | |
| Radiator support RH and LH x Upper radiator support | For bolt A | 5.5 | 56 | 49 in.*lbf |
| For bolt B | 5.5 | 56 | 49 in.*lbf | |
| For bolt C | 13 | 127 | 9 | |
RADIATOR