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Automatic Transmission /Transaxle (Service Specifications) (U341E): Other Toyota Corolla XI

SERVICE DATA [08/2013 - ]

Line Pressure (Wheel Locked)
Engine idlingD position372 to 412 kPa (3.7 to 4.2 kgf/cm 2 , 53 to 60 psi)
R position553 to 623 kPa (5.6 to 6.4 kgf/cm 2 , 80 to 91 psi)
At stall speed (Throttle valve fully opened)D position1126 to 1226 kPa (11.4 to 12.5 kgf/cm 2 , 163 to 178 psi)
R position1664 to 1864 kPa (16.9 to 19.0 kgf/cm 2 , 241 to 271 psi)
Engine stall speedD position2090 to 2690 RPM
Time lagN --> D positionLess than 1.2 seconds
N --> R positionLess than 1.5 seconds
Engine idle speed (A/C off)N position600 to 700 RPM
Shift schedule
D position
Throttle valve fully opened (Normal)1 --> 250 to 60 km/h (32 to 37 mph)
2 --> 3100 to 115 km/h (63 to 71 mph)
3 --> 4160 to 175 km/h (100 to 108 mph)
Throttle valve opening 6% (Normal)1 --> 210 to 20 km/h (7 to 12 mph)
2 --> 325 to 35 km/h (16 to 21 mph)
3 --> 435 to 40 km/h (22 to 24 mph)
4 LOver 60 km/h (37 mph)
4, 3, 2, 1 gear range
Manual downshift speed> 3155 to 170 km/h (97 to 105 mph)
> 295 to 105 km/h (60 to 65 mph)
> 145 to 50 km/h (28 to 31 mph)

SPEED SENSOR

Transmission revolution sensor
Tester ConnectionConditionSpecified Condition
1 - 220°C (68°F)560 to 680 ohms

SPEED SENSOR

ATF TemperatureSpecified Condition
10°C (50°F)5 to 8 kohms
25°C (77°F)2.5 to 4.5 kohms
110°C (230°F)0.22 to 0.28 kohms

TRANSMISSION WIRE

Tester ConnectionConditionSpecified Condition
1 (THO) - 6 (E2)Always79 ohms to 156 kohms
1 (THO) - Body groundAlways10 kohms or higher
6 (E2) - Body groundAlways10 kohms or higher

TRANSMISSION WIRE

SHIFT LEVER

Shift lock control ECU (w/o Smart key system)
Tester ConnectionConditionSpecified Condition
1 (ACC) - Body groundIgnition switch ACC11 to 14 V
Ignition switch offBelow 1 V
8 (STP) - Body groundBrake pedal depressed11 to 14 V
Brake pedal releasedBelow 1 V
5 (KLS+) - Body groundIgnition switch ACC and shift lever in PBelow 1 ohms
Ignition switch ACC and shift lever not in P11 to 14 V
4 (IG) - Body groundIgnition switch ON11 to 14 V
Ignition switch offBelow 1 V
7 (E) - Body groundAlwaysBelow 1 ohms
4 (P) - 3 (E2)Shift lever in P10 kohms or higher
Shift lever not in PBelow 1 ohms
1 (SLS+) - 2 (SLS-)Always112 ohms
Shift lock control ECU (w/ Smart key system)
8 (STP) - Body groundBrake pedal depressed11 to 14 V
Brake pedal releasedBelow 1 V
4 (IG) - Body groundIgnition switch ON11 to 14 V
Ignition switch offBelow 1 V
7 (E) - Body groundAlwaysBelow 1 ohms
4 (P) - 3 (E2)Shift lever in P10 kohms or higher
Shift lever not in PBelow 1 ohms
1 (SLS+) - 2 (SLS-)Always112 ohms
Transmission control switch
2 (AT3) - 1 (NSSD)Shift lever in 3 or 2Below 1 ohms
Shift lever not in 3 or 210 kohms or higher
3 (ATD) - 1 (NSSD)Shift lever in 3 or 210 kohms or higher
Shift lever not in 3 or 2Below 1 ohms

SHIFT LEVER

DIFFERENTIAL OIL SEAL

Drive shaft oil seal RHStandard depth0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Drive shaft oil seal LHStandard depth2.2 to 3.2 mm (0.0867 to 0.1259 in.)

DIFFERENTIAL OIL SEAL

AUTOMATIC TRANSMISSION UNIT

Forward clutch return spring sub-assemblyStandard free length21.69 mm (0.8539 in.)
Overdrive brake return spring sub-assemblyStandard free length17.88 mm (0.7039 in.)
Direct clutch return spring sub-assemblyStandard free length38.5 mm (1.5157 in.)
2nd brake piston return spring sub-assemblyStandard free length14.65 mm (0.5768 in.)
1st and reverse brake return spring sub-assemblyStandard free length13.96 mm (0.5496 in.)
Input shaft assemblyEnd play0.374 to 1.292 mm (0.0148 to 0.0508 in.)
Intermediate shaft assemblyEnd play0.204 to 0.966 mm (0.0081 to 0.0380 in.)
Rear clutch drum thrust needle roller bearingBrown0.785 mm (0.0309 in.)
Black1.1 mm (0.0433 in.)
1st and reverse brake pack clearance0.806 to 1.206 mm (0.0318 to 0.0474 in.)
1st and reverse brake flange thicknessMark3.4 mm (0.1339 in.)
Mark 13.6 mm (0.1417 in.)
Mark 23.8 mm (0.1496 in.)
Mark 34.0 mm (0.1575 in.)
2nd brake pack clearance0.847 to 1.247 mm (0.0334 to 0.0490 in.)
2nd brake flange thicknessMark3.0 mm (0.1181 in.)
Mark 13.2 mm (0.1260 in.)
Mark 23.4 mm (0.1339 in.)
Mark 33.6 mm (0.1417 in.)
Reverse clutch pack clearance1.201 to 1.601 mm (0.0473 to 0.0630 in.)
Reverse clutch flange thicknessMark3.0 mm (0.1181 in.)
Mark 13.2 mm (0.1260 in.)
Mark 23.4 mm (0.1339 in.)
Mark 33.6 mm (0.1417 in.)
Direct clutch pack clearance0.62 to 1.02 mm (0.0245 to 0.0401 in.)
Direct clutch flange thicknessMark3.0 mm (0.1181 in.)
Mark 13.2 mm (0.1260 in.)
Mark 23.4 mm (0.1339 in.)
Mark 33.6 mm (0.1417 in.)
2nd coast and overdrive brake flange thicknessMark 44.0 mm (0.1575 in.)
Mark 54.2 mm (0.1654 in.)
Mark 64.4 mm (0.1732 in.)
Mark 74.6 mm (0.1811 in.)
Forward clutch pack clearance1.406 to 1.806 mm (0.0554 to 0.0711 in.)
Forward clutch flange thicknessMark3.0 mm (0.1181 in.)
Mark 13.2 mm (0.1260 in.)
Mark 23.4 mm (0.1339 in.)
Mark 33.6 mm (0.1417 in.)
Differential case tapered roller bearing preloadNew bearing preload0.98 to 1.57 N*m (10 to 16 kgf*cm, 9 to 13 in.*lbf)
Used bearing preload0.49 to 0.78 N*m (5 to 7 kgf*cm, 5 to 6 in.*lbf)
Front differential rear case shim thicknessMark 011.90 mm (0.0748 in.)
Mark 021.95 mm (0.0768 in.)
Mark 032.00 mm (0.0787 in.)
Mark 042.05 mm (0.0807 in.)
Mark 052.10 mm (0.0827 in.)
Mark 062.15 mm (0.0846 in.)
Mark 072.20 mm (0.0866 in.)
Mark 082.25 mm (0.0886 in.)
Mark 092.30 mm (0.0906 in.)
Mark 102.35 mm (0.0925 in.)
Mark 112.40 mm (0.0945 in.)
Mark 122.45 mm (0.0965 in.)
Mark 132.50 mm (0.0984 in.)
Mark 142.55 mm (0.1004 in.)
Mark 152.60 mm (0.1024 in.)
Mark 162.65 mm (0.1043 in.)
Mark 172.70 mm (0.1063 in.)
Mark 182.75 mm (0.1083 in.)
Mark 192.80 mm (0.1102 in.)
Manual valve lever shaft oil sealStandard depth0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Differential drive pinion plugStandard clearance2.5 to 3.5 mm (0.0985 to 0.1377 in.)
Drive gearRotating torque0.20 to 0.49 N*m (3 to 4 kgf*cm, 2 to 4 in.*lbf)
Rear transaxle cover needle roller bearingStandard clearance25.1 mm (0.9882 in.)
C-2 accumulator piston compression spring66.20 to 67.60 mm (2.6063 to 2.6614 in.)
C-3 accumulator piston compression spring87.30 mm (3.4370 in.)Orange
B-2 accumulator piston compression spring66.90 mm (2.6339 in.)White

AUTOMATIC TRANSMISSION UNIT

DRIVE PLATE

Drive plateMaximum runout0.30 mm (0.0118 in.)

DRIVE PLATE

OIL PUMP

Stator shaft assemblyStandard inside diameter21.50 to 21.526 mm (0.8465 to 0.8474 in.)
Maximum inside diameter21.526 mm (0.8475 in.)
Oil pump gearStandard tip clearance0.07 mm (0.0028 in.)
Maximum tip clearance0.15 mm (0.0059 in.)
Standard body clearance0.10 to 0.15 mm (0.0040 to 0.0059 in.)
Maximum body clearance0.15 mm (0.0059 in.)
Standard side clearance0.02 to 0.05 mm (0.0008 to 0.0019 in.)
Maximum side clearance0.05 mm (0.0020 in.)
Front oil pump drive gear thicknessMark 19.440 to 9.449 mm (0.3717 to 0.3720 in.)
Mark 29.450 to 9.459 mm (0.3721 to 0.3724 in.)
Mark 39.460 to 9.470 mm (0.3725 to 0.3728 in.)
Mark 49.471 to 9.480 mm (0.3729 to 0.3732 in.)
Mark 59.481 to 9.490 mm (0.3733 to 0.3736 in.)
Front oil pump driven gear thicknessMark 19.440 to 9.449 mm (0.3717 to 0.3720 in.)
Mark 29.450 to 9.459 mm (0.3721 to 0.3724 in.)
Mark 39.460 to 9.470 mm (0.3725 to 0.3728 in.)
Mark 49.471 to 9.480 mm (0.3729 to 0.3732 in.)
Mark 59.481 to 9.491 mm (0.3733 to 0.3736 in.)
Oil pump bodyStandard inside diameter38.113 to 38.138 mm (1.5006 to 1.5014 in.)
Maximum inside diameter38.138 mm (1.5015 in.)
Front oil pump oil sealStandard depth0.2 to 0.2 mm (-0.00787 to 0.00787 in.)

OIL PUMP

DIFFERENTIAL CASE

Differential side gearStandard backlash0.05 to 0.20 mm (0.0020 to 0.0078 in.)
Front differential side gear thrust washer thickness0.95 mm (0.0374 in.)
1.00 mm (0.0394 in.)
1.05 mm (0.0413 in.)
1.10 mm (0.0433 in.)
1.15 mm (0.0453 in.)
1.20 mm (0.0472 in.)

DIFFERENTIAL CASE

Part TightenedN*mKgf*cmIn.*lbf
Transmission revolution sensor x Transaxle caseTorque: 7.8 N*m (Torque: 80 kgf*cmTorque: 69 in.*lbf)

SPEED SENSOR

Part TightenedN*mKgf*cmIn.*lbf
Transmission wire x Transaxle caseTorque: 5.4 N*m (Torque: 55 kgf*cmTorque: 48 in.*lbf)

TRANSMISSION WIRE

PARK/NEUTRAL POSITION

Part TightenedN*mKgf*cmFt.*lbfIn.*lbf
Lock nut x Park/neutral position switch assemblyTorque: 6.9 N*m (Torque: 70 kgf*cmTorque: 61 in.*lbf)
Park/neutral position switch assembly x Transaxle caseTorque: 5.4 N*m (Torque: 55 kgf*cmTorque: 48 in.*lbf)
Control shaft lever x Park/neutral position switch assemblyTorque: 12.7 N*m (Torque: 130 kgf*cmTorque: 9 ft.*lbf)
Transmission control cable assembly x Control shaft leverTorque: 12 N*m (Torque: 122 kgf*cmTorque: 9 ft.*lbf)

PARK/NEUTRAL POSITION SWITCH

Part TightenedN*mKgf*cmFt.*lbf
Transmission floor shift assembly x BodyTorque: 12 N*m (Torque: 122 kgf*cmTorque: 9 ft.*lbf)

SHIFT LEVER

RANSMISSION CONTROL CABLE

Part TightenedN*mKgf*cmIn.*lbf
Transmission control cable support x BodyTorque: 5.0 N*m (Torque: 51 kgf*cmTorque: 44 in.*lbf)
Front No. 1 floor heat insulator x BodyTorque: 5.5 N*m (Torque: 56 kgf*cmTorque: 49 in.*lbf)

TRANSMISSION CONTROL CABLE

AUTOMATIC TRANSAXLE UNIT

Part TightenedN*mKgf*cmFt.*lbfIn.*lbf
Bearing lock plate x Transaxle housingTorque: 11.3 N*m (Torque: 115 kgf*cmTorque: 8 ft.*lbf)
Parking lock pawl bracket x Transaxle caseTorque: 20.1 N*m (Torque: 205 kgf*cmTorque: 15 ft.*lbf)
Counter drive gear nut x Planetary gear assemblyTorque: 280 N*m (Torque: 2855 kgf*cmTorque: 207 ft.*lbf)
Rear transaxle cover sub-assembly x Transaxle caseTorque: 24.5 N*m (Torque: 250 kgf*cmTorque: 18 ft.*lbf)
Rear transaxle cover plug x Rear transaxle cover sub-assemblyTorque: 7.4 N*m (Torque: 75 kgf*cmTorque: 65 in.*lbf)
Oil pump assembly x Transaxle caseTorque: 22.1 N*m (Torque: 225 kgf*cmTorque: 16 ft.*lbf)
Transaxle housing x Transaxle caseExcept Precoated boltTorque: 29.4 N*m (Torque: 300 kgf*cmTorque: 22 ft.*lbf)
Precoated boltTorque: 22.1 N*m (Torque: 225 kgf*cmTorque: 16 ft.*lbf)
No. 1 transaxle case plug x Transaxle housingTorque: 7.4 N*m (Torque: 75 kgf*cmTorque: 65 in.*lbf)
No. 1 transaxle case plug x Transaxle caseTorque: 7.4 N*m (Torque: 75 kgf*cmTorque: 65 in.*lbf)
Oil cooler tube union x Transaxle caseTorque: 27 N*m (Torque: 275 kgf*cmTorque: 20 ft.*lbf)

AUTOMATIC TRANSAXLE UNIT

Part TightenedN*mKgf*cmIn.*lbf
Stator shaft assembly x Oil pump bodyTorque: 9.8 N*m (Torque: 100 kgf*cmTorque: 87 in.*lbf)

OIL PUMP

Part TightenedN*mKgf*cmFt.*lbf
Front differential ring gear x Front differential caseTorque: 88.2 N*m (Torque: 899 kgf*cmTorque: 65 ft.*lbf)

DIFFERENTIAL CASE