Home ReviewsRefund
Home/Toyota/Celica/Toyota Celica T230 рестайлинг (2002-2006)/Repair manual/Mechanical/Engine Mechanical: Other
Contents Section: Mechanical All sections

Engine Mechanical: Other Toyota Celica T230 рестайлинг

Mechanical

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

ApplicationIn. (mm)
Crankshaft
End Play
Standard.0016-.0094 (.040-.240)
Wear Limit.0118 (.300)
Runout.0012 (.030)
Main Bearings
Journal Diameter (1)
Size Mark "0"1.8897-1.8898 (47.998-48.000)
Size Mark "1"1.8896-1.8897 (47.996-47.998)
Size Mark "2"1.8895-1.8896 (47.994-47.996)
Size Mark "3"1.8894-1.8895 (47.992-47.994)
Size Mark "4"1.8893-1.8894 (47.990-47.992)
Size Mark "5"1.8892-1.8893 (47.988-47.990)
Journal Out-Of-Round.0008 (.020)
Journal Taper.0008 (.020)
Oil Clearance
Standard.0006-.0013 (.015-.032)
Wear Limit.0020 (.050)
Connecting Rod Bearings
Journal Diameter
1ZZ-FE1.7320-1.7323 (43.992-44.000)
2ZZ-GE1.7713-1.7717 (44.992-45.000)
Journal Out-Of-Round.0008 (.020)
Journal Taper.0008 (.020)
Oil Clearance
Standard.0011-.0024 (.028-.060)
Wear Limit.0031 (.080)
(1) Main bearing journal diameter is determined by size mark on crankshaft counterweight. (Схема №314)or (Схема №315)
(1)Main bearing journal diameter is determined by size mark on crankshaft counterweight. (Схема №314)or (Схема №315)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS

ApplicationIn. (mm)
Pin Bushing Bore Diameter
1ZZ-FE.7879-.7882 (20.012-20.021)
2ZZ-GE.7878-.7883 (20.011-20.023)
Maximum Bend.0020 Per 3.94 (.050 Per 100.0)
Maximum Twist.0020 Per 3.94 (.050 Per 100.0)
Side Play
Standard.0063-.0135 (.160-.342)
Wear Limit.0135 (.342)

CONNECTING RODS

ENGINE PISTONS, ENGINE PISTON PINS & ENGINE PISTON RINGS

ApplicationIn. (mm)
Pistons
Oil Clearance
Standard
1ZZ-FE.0026-.0035 (.065-.088)
2ZZ-GE.0003-.0015 (.007-.038)
Maximum.0039 (.100)
Diameter
1ZZ-FE3.1073-3.1077 (78.925-78.935)
2ZZ-GE3.2274-3.2281 (81.975-81.993)
Pins
Diameter
1ZZ-FE.7876-.7879 (20.004-20.013)
2ZZ-FE.7876-.7880 (20.004-20.016)
Piston Fit(1)
Rod Fit
Standard.0002-.0004 (.005-.011)
Wear Limit.0020 (.050)
Rings
No. 1
End Gap
Standard.0098-.0138 (.250-.350)
Wear Limit.0413 (1.050)
Side Clearance.0012-.0028 (.030-.070)
No. 2
End Gap
Standard.0138-.0177 (.350-.450)
Wear Limit.0472 (1.200)
Side Clearance.0012-.0028 (.030-.070)
No. 3 (Oil)
End Gap
Standard.0059-.0157 (.150-.400)
Wear Limit.0413 (1.050)
(1) Piston pin should slide into piston using thumb pressure after piston is heated to 176-194°F (80-90°C).
(1)Piston pin should slide into piston using thumb pressure after piston is heated to 176-194°F (80-90°C).

ENGINE PISTONS, ENGINE PISTON PINS & ENGINE PISTON RINGS

CYLINDER BLOCK

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter
1ZZ-FE3.1102-3.1107 (79.000-79.013)
2ZZ-GE3.2283-3.2289 (82.000-82.013)
Main Bearing Bore Inside Diameter (1)
Size Mark "0"2.0472-2.0473 (52.000-52.003)
Size Mark "1"2.0473-2.0474 (52.003-52.005)
Size Mark "2"2.0474-2.0475 (52.005-52.007)
Size Mark "3"2.0475-2.0476 (52.007-52.010)
Size Mark "4"2.0476-2.0477 (52.010-52.012)
Size Mark "5"2.0477-2.0478 (52.012-52.014)
Size Mark "6"2.0478-2.0479 (52.014-52.016)
Maximum Deck Surface Warpage.0020 (.050)
(1) Main bearing journal diameter is determined by size mark on crankshaft counterweight. (Схема №314)or (Схема №315)
(1)Main bearing journal diameter is determined by size mark on crankshaft counterweight. (Схема №314)or (Схема №315)

CYLINDER BLOCK

VALVES & VALVE SPRINGS

ApplicationSpecification
Intake Valves
Face Angle44.5 degrees
Minimum Margin.028 in. (.70 mm)
Minimum Refinish Length
1ZZ-FE3.4783 in. (88.350 mm)
2ZZ-GE4.366 in. (110.9 mm)
Stem Diameter
1ZZ-FE.2154-.2159 in. (5.470-5.485 mm)
2ZZ-GE.21496-.21555 in. (5.460-5.475 mm)
Valve Stem-To-Guide Oil Clearance
1ZZ-FE
Standard.0010-.0024 (.025-.060)
Maximum.0031 (.08)
2ZZ-GE
Standard.0010-.0023 (.025-.058)
Maximum.0039 (.1)
Exhaust Valves
Face Angle44.5 degrees
Minimum Margin.028 in. (.70 mm)
Minimum Refinish Length
1ZZ-FE3.4799 in. (88.390 mm)
2ZZ-GE4.382 in. (111.3 mm)
Stem Diameter
1ZZ-FE.2152-.2157 in. (5.465-5.480 mm)
2ZZ-GE.21437-.21535 in. (5.445-5.470 mm)
Valve Stem-To-Guide Oil Clearance
1ZZ-FE
Standard.0012-.0026 (.030-.065)
Maximum.0031 (.08)
2ZZ-GE
Standard.0012-.0025 (.030-.063)
Maximum.0039 (.1)
Valve Springs
Free Length1.807 in. (45.90 mm)
Out-Of-Square.063 in. (1.60 mm)
Lbs. @ In. (kg @ mm)
Pressure
Valve Closed
1ZZ-FE31.3-34.8 @ 1.323 (14.2-15.8 @ 33.60)
2ZZ-GE49.6-55.5 @ 1.516 (22.5-24.7 @ 38.5)
Valve Open
1ZZ-FE56.2-61.9 @ .969 (25.5-28.1 @ 24.60)
2ZZ-GE
Intake119.9-132.5 @ 1.075 (54.4-60.1 @ 27.3)
Exhaust111.3-123.3 @ 1.122 (50.5-55.9 @ 28.5)

VALVES & VALVE SPRINGS

CYLINDER HEAD

ApplicationSpecification
Maximum Warpage
Cylinder Block Surface.0020 in. (.050 mm)
Manifold Surface.0020 in. (.050 mm)
Valve Seats
Intake & Exhaust Valves
Seat Angle45 Degrees
Seat Width.039-.055 in. (1.00-1.40 mm)
Valve Guides
Intake Valve
Valve Guide Cylinder Head Bore I.D.
1ZZ-FE
Standard.4049-.4057 in. (10.285-10.306 mm)
O/S.4068-.4077 in. (10.335-10.356 mm)
2ZZ-GE
Standard.4129-.4136 in. (10.488-10.506)
O/S.4149-.4156 in. (10.538-10.556)
Exhaust Valve
Valve Guide Cylinder Head Bore I.D.
1ZZ-FE
Standard.4049-.4057 in. (10.285-10.306 mm)
O/S.4068-.4077 in. (10.335-10.356 mm)
2ZZ-GE
Standard.4129-.4136 in. (10.488-10.506)
O/S.4149-.4156 in. (10.538-10.556)
Valve Guide I.D.
1ZZ-FE.2169-.2177 in. (5.510-5.530 mm)
2ZZ-GE.2165-.2172 in. (5.500-5.518 mm)
Valve Guide Installed Height
1ZZ-FE.342-.358 in. (8.70-9.10 mm)
2ZZ-GE.602-.618 in. (15.3-15.7 mm)

CYLINDER HEAD

CAMSHAFT

ApplicationIn. (mm)
End Play
1ZZ-FE
Standard.0016-.0037 (.040-.095)
Wear Limit.0043 (.110)
2ZZ-FE
Standard0016-.0055 (.040-.140)
Wear Limit.0059 (.150)
Journal Diameter
1ZZ-FE
Except No. 1.9035-.9041 (22.949-22.965)
No. 11.3563-1.3569 (34.449-34.465)
2ZZ-GE
No. 11.3563-1.3569 (34.449-34.465)
Except No. 11.10035-1.10098 (27.95-27.965)
Lobe Height
Intake Lobe
1ZZ-FE
Standard1.7454-1.7493 (44.333-44.433)
Wear Limit1.7394 (44.180)
2ZZ-GE
Standard1.59586-1.59979 (40.607-40.707)
Wear Limit1.5925 (40.45)
2ZZ-GE (No. 2)
Standard1.52362-1.52755 (38.769-38.869)
Wear Limit1.5201 (38.61)
Exhaust Lobe
1ZZ-FE
Standard1.7229-1.7268 (43.761-43.861)
Wear Limit1.7169 (43.610)
2ZZ-GE (No. 1)
Standard1.57275-1.57668 (40.019-40.119)
Wear Limit1.5693 (39.86)
2ZZ-GE (No. 2)
Standard1.52732-1.53125 (38.863-38.963)
Wear Limit1.5240 (38.71)
Oil Clearance
1ZZ-FE
Standard.0006-.0020 (.014-.050)
Wear Limit.0039 (.010)
2ZZ-GE (No. 1)
Standard (Except No. 1).00138-.00283 (.035-.072)
Standard (No. 1).00138-.00299 (.035-.076)
Wear Limit.039 (0.10)

CAMSHAFT

VALVE LIFTERS

ApplicationIn. (mm)
Bore Diameter1.2205-1.2215 (31.000-31.025)
Lifter Diameter1.2191-1.2195 (30.966-30.976)
Oil Clearance
Standard.0009-.0023 (.024-.059)
Maximum.0031 (.079)

VALVE LIFTERS

More articles — Engine Mechanical