Transfer Case (VF2A) (Service Information): Overview Toyota 4Runner V

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1. CHECK TRANSFER OIL Remove the filler plug and gasket. Check that the oil level is between 0 to 5.0 mm (0 to 0.196 in.) from the bottom lip of the filler plug hole. TEXT IN ILLUSTRATION *a 0 to 5 mm If the result is not as specified, add transfer oil. NOTE: Too much or too little oil will lead to transfer problems. When the oil level is too low, check for oil leaks. Install a new gasket to the filler plug and then tighten the plug. Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)
2. ADD TRANSFER OIL Remove the filler plug and gasket. Add oil so that the oil level is between 0 to 5.0 mm (0 to 0.196 in.) from the bottom lip of the filler plug hole. NOTE: Add oil slowly. Add oil a little at a time, waiting several minutes between each addition of oil. Wait approximately 5 minutes and check that the oil level has not changed. Install a new gasket to the filler plug and then tighten the plug. Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)

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1. DRAIN TRANSFER OIL Remove the filler plug and gasket. Remove the drain plug and gasket, and drain the transfer oil.
2. ADD TRANSFER OIL See step 2

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1. DRAIN TRANSFER OIL See step 1
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY Remove the front propeller shaft. Refer to «REMOVAL»(ref-422154-S16339782402011092600000).
3. REMOVE FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY See step 8
4. REMOVE FRONT TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL See step 9
5. REMOVE TRANSFER CASE FRONT OIL SEAL Using SST, tap out the oil seal. SST: 09308-00010 NOTE: Be careful not to damage the oil seal and case front contact surface.
6. INSTALL TRANSFER CASE FRONT OIL SEAL Coat the lip of a new oil seal with MP grease. Using SST and a hammer, tap in the oil seal until its metal ring contacts the case. SST: 09649-17010 SST: 09950-70010 09951-07100
7. INSTALL FRONT TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL See step 43
8. INSTALL FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY See step 44
9. INSTALL FRONT PROPELLER SHAFT ASSEMBLY Install the front propeller shaft. Refer to «INSTALLATION»(ref-422154-S14651468992011092600000).
10. ADD TRANSFER OIL See step 2
11. CHECK FOR TRANSFER OIL LEAK

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1. DRAIN TRANSFER OIL See step 1
2. REMOVE REAR PROPELLER SHAFT ASSEMBLY Remove the rear propeller shaft. Refer to «REMOVAL»(ref-422154-S12584152042011092600000).
3. REMOVE REAR OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY See step 11
4. REMOVE REAR TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL See step 12
5. REMOVE TRANSFER CASE REAR OIL SEAL Using SST, tap out the oil seal. SST: 09308-00010 NOTE: Be careful not to damage the oil seal and rear case contact surface.
6. INSTALL TRANSFER CASE REAR OIL SEAL Coat the lip of a new oil seal with MP grease. Using SST and a hammer, tap in the oil seal until its surface is flush with the case upper surface. SST: 09223-46011 SST: 09631-32020
7. INSTALL REAR TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL See step 46
8. INSTALL REAR OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY See step 47
9. INSTALL PROPELLER SHAFT ASSEMBLY Install the rear propeller shaft. Refer to «INSTALLATION»(ref-422154-S31314829152011092600000).
10. ADD TRANSFER OIL See step 2
11. CHECK FOR TRANSFER OIL LEAK

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See also:
• REMOVAL - Step 2