Contents Wiring diagrams Section: Hoist/jack All sections

Introduction: Overview Toyota 4Runner IV

Hoist/jack 46 illustrations ~4877 words

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Scheme 1: GENERAL INFORMATION

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  1. GENERAL DESCRIPTION Articles are written in accordance with SAE J2008. Generally, repair operations can be separated in the following 3 main processes: Diagnosis Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting Final Inspection Articles explain the 1st process of "Diagnosis" (placed in the "Diagnostics" section), the 2nd process of "Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting", but the 3rd process of "Final Inspection" is omitted. The following essential operations are not written in articles . However, these operations must be done in the practical situation. Operation with a jack or lift Cleaning of a removed part when necessary Visual check
  2. PREPARATION Use of special service tools (SST) and special service materials (SSM) may be required, depending on the repairing condition. Be sure to use SST and SSM when they are required and follow the working procedure properly.
  3. REPAIR PROCEDURES Component drawings are included when necessary. Illustrations are placed as "disassembled parts drawing" so that it enables you to understand the fitting condition of the components. Non-reuseable parts, grease applied parts, precoated parts and tightening torque are specified in the components drawing. Tightening torque, oil applying position, and non-reusable parts are described as important points in the procedure. NOTE: There are cases where such information can only be indicated by an illustration. In that case, all the information such as torque, oil, etc. are described in the illustration. Installing procedure of operation items is performed in the reverse order of the removal, and only the important points are described. Only items with points are described in the procedure, and the operational portion and content are placed using an illustration. In the explanations, details of the operational method, standard value and notice are placed. There may be a case where the illustrations of the similar models are used. In that case the details may be different from the actual vehicle. The procedures are presented in a step-by-step format: The illustration shows what to do and where to do it. The task heading tells what to do. The detailed text tells how to perform the task and gives other information such as specifications and warnings Example: Illustration: what to do and where NOTE: This format provides an experienced technician with a FAST TRACK to the necessary information. The task heading can be read at a glance when necessary, and the text below provides detailed information. Important specifications and warnings always stand out in bold type.
  4. SERVICE SPECIFICATIONS Specifications are presented in bold type throughout articles. You never have to leave the procedure to look up your specifications. The specifications are also found in the Service Specifications section for a quick reference.
  5. TERMS DEFINITION TERMS DEFINITION Term Definition WARNING Indicate the possibility of injury to you or other people. CAUTION Indicate the possibility of damage to the components being repaired NOTICE Provide additional information to help you to perform the repair efficiently.
  6. SI UNIT The UNITS given in articles are primarily expressed according to the SI UNIT (International System of Unit), and alternately expressed in the metric system and in the English System. Example: Torque: 30 N.m (310 kgf.cm, 22 ft.lbf)

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Scheme 3: VEHICLE IDENTIFICATION AND SERIAL NUMBERS

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  1. VEHICLE IDENTIFICATION NUMBER The vehicle identification number is stamped on the vehicle identification number plate and the certification label (Scheme 3) Vehicle Identification Number Plate Certification Label
  2. ENGINE SERIAL NUMBER AND TRANSMISSION SERIAL NUMBER The engine serial number is stamped on the cylinder block of the engine, and the transmission serial number is stamped on the housing (Scheme 4)and (Scheme 5). A: Engine Serial Number B: Transmission Serial Number

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Scheme 6: PRECAUTION

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  1. BASIC REPAIR HINT HINTS ON OPERATIONS JACKING UP AND SUPPORTING VEHICLE Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the vehicle at the proper locations (See page «VEHICLE LIFT AND SUPPORT LOCATIONS»(ref-190050-S01671777422005091300000) ). PRECOATED PARTS Precoated parts are bolts, nuts, etc. that are coated with a seal lock adhesive at the factory. If a precoated part is retightened, loosened or caused to move in any way, it must be recoated with the specified adhesive. NOTE: Check the torque with the lower limit value of the torque tolerance. When reusing precoated parts, clean off the old adhesive and dry the part with compressed air. Then apply the specified seal lock adhesive to the bolt, nut or threads. Depending on the seal lock agent to apply, there may be a case where it is necessary to leave it for a specified time until it hardens. GASKETS When necessary, use a sealer on gaskets to prevent leaks. BOLTS, NUTS AND SCREWS Carefully observe all the specifications for tightening torques. Always use a torque wrench. FUSES When replacing fuses, be sure that a new fuse has the correct amperage rating. DO NOT exceed the rating, or use one with a lower rating. CLIPS NOTE: If the clip is damaged during operation, always replace it with a new clip. The removal and installation methods of typical clips used in body parts are (Scheme 11)and (Scheme 12). REMOVAL AND INSTALLATION OF VACUUM HOSES To disconnect vacuum hoses, pull them by holding the end, not the middle of the hose. When disconnecting vacuum hoses, use tags to identify where they should be reconnected. After completing the job, make a double check whether the vacuum hoses are properly connected. A label under the hood shows the proper layout. When using a vacuum gauge, never force the hose onto a connector that is too large. Use a step-down adapter for adjustment. Once the hose has been stretched, it may leak air. TORQUE WHEN USING TORQUE WRENCH WITH EXTENSION TOOL When SST or an extension tool is combined with the torque wrench to extend its entire length, if you tighten until the reading of the torque wrench reaches the specified torque value, the actual torque becomes excessive. In articles, only the specified torque is described. In case of using SST or extension tool, calculate the reading of the torque wrench by the following formula. Formula T'=T x L2/(L1 + L2) TORQUE WRENCH WITH EXTENSION TOOL DIMENSION DESCRIPTION Reading Specifiation T' Reading of torque wrench {N.m (kgf.cm, ft.lbf)} T Torque {N.m (kgf.cm, ft.lbf)} L1 Length of SST or extension tool (cm) L2 Length of torque wrench (cm)
  2. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND SEAT BELT PRETENSIONER WARNING: The 4RUNNER is equipped with an SRS (Supplemental Restraint System), such as the driver AIRBAG, front passenger AIRBAG, side AIRBAG, curtain shield AIRBAG and seat belt pretensioner. Failure to carry out the service operations in the correct sequence could cause the supplemental restraint system to unexpectedly deploy while servicing. It may lead to a serious accident. Furthermore, if a mistake is made when servicing the supplemental restraint system, it is possible that the SRS will fail to operate when required. Before servicing (including removal or installation of parts, inspection or replacement), be sure to read the following items carefully. Then follow the correct procedures. GENERAL NOTICE Malfunction symptoms of the supplemental restraint system are difficult to be confirmed, so the diagnostic trouble codes become the most important source of information when troubleshooting. When troubleshooting the supplemental restraint system, always check the diagnostic trouble codes before disconnecting the battery (see page «AIR BAG RESTRAINT SYSTEMS»(ref-160495) article). Work must be started after 90 seconds from the time that the ignition switch is turned to the "LOCK" position and the negative (-) terminal cable is disconnected from the battery. (The supplemental restraint system is equipped with a back-up power source. So, if work is started within 90 seconds after disconnecting the negative (-) terminal cable from the battery, the SRS may deploy). When the negative (-) terminal cable is disconnected from the battery, memory of the clock and audio systems is cancelled. So, before starting work, make a record of the memorized contents in each memory system. Then, when work is finished, reset the clock and audio systems as before. To avoid erasing the memory in each memory system, never use a back-up power supply from another battery. Even in case of a minor collision where the SRS does not deploy, the horn button assembly, instrument panel passenger AIRBAG assembly, front seat AIRBAG assembly, curtain shield AIRBAG assembly and seat belt pretensioner should be inspected (See «AIR BAG RESTRAINT SYSTEMS»(ref-160495) article) Never use the SRS related parts from another vehicle. When replacing the parts, replace them with new parts. Before repairs, remove the AIRBAG sensor if shocks are likely to be applied to the sensor during repairs. Never disassemble and repair the AIRBAG sensor assembly, horn button assembly, instrument panel passenger AIRBAG assembly, front seat AIRBAG assembly and the curtain shield AIRBAG assembly or seat belt pretensioner. If the AIRBAG sensor assembly, the side AIRBAG sensor assembly, the horn button assembly, the instrument panel passenger AIRBAG assembly, the front seat AIRBAG assembly or the curtain shield AIRBAG assembly have been dropped, or if there are cracks, dents or other defects in the case, bracket or connector, replace them with new ones. Do not directly expose the AIRBAG sensor assembly, the horn button assembly, the instrument panel passenger AIRBAG assembly, the front seat AIRBAG assembly, the curtain shield AIRBAG assembly or the seat belt pretensioner to hot air or flames. Use a volt/ohmmeter with high impedance (10 kohms/V minimum) for troubleshooting of an electrical circuit. Information labels are attached to the SRS components. Follow the instructions on the notices. After work on the supplemental restraint system is completed, check the SRS warning light (see page «AIR BAG RESTRAINT SYSTEMS»(ref-160495) article). SPIRAL CABLE (in Combination Switch) The steering wheel must be fitted correctly to the steering column with the spiral cable at the neutral position, otherwise cable disconnection and other troubles may occur. Refer to page «AIR BAG RESTRAINT SYSTEMS»(ref-160495) article concerning the correct installation of the steering wheel. HORN BUTTON ASSEMBLY (with AIRBAG) When removing the horn button assembly or handling a new horn button, it should be placed with the pad top surface facing upward. Placing it with the pad surface facing downward may lead to a serious accident if the AIRBAG deploys for some reasons. Also, do not place the horn button on the top of one another. Never measure the resistance of the AIRBAG squib (This may cause the AIRBAG to inflate, which is very dangerous). Grease should not be applied to the horn button assembly, and the pad should not be cleaned with detergents of any kinds. Store the horn button assembly where the ambient temperature remains below 93°C (200°F), without high humidity and away from electrical noise. When using electric welding, first disconnect the AIRBAG connector (2 yellow pins) under the steering column near the combination switch connector before starting work. When disposing of the vehicle or the horn button assembly alone, the AIRBAG should be deployed using SST before disposal (see page «AIR BAG RESTRAINT SYSTEMS»(ref-160495) article). Perform the operation in a safe place away from electrical noise. INSTRUMENT PANEL PASSENGER AIRBAG ASSEMBLY Always place a removed or new instrument panel passenger AIRBAG assembly with the AIRBAG inflation direction facing upward. Placing the AIRBAG assembly with the AIRBAG inflation direction facing downward could cause a serious accident if the AIRBAG deploys. Never measure the resistance of the AIRBAG squib (This may cause the AIRBAG to inflate, which is very dangerous). Grease should not be applied to the instrument panel passenger AIRBAG assembly, and the AIRBAG door should not be cleaned with detergents of any kind. Store the AIRBAG assembly where the ambient temperature remains below 93°C (200°F), without high humidity and away from electrical noise. When using electric welding, first disconnect the AIRBAG connector (4 yellow pins) installed on the assembly before starting work. When disposing of a vehicle or the AIRBAG assembly alone, the AIRBAG should be deployed using SST before disposal (see page «AIR BAG RESTRAINT SYSTEMS»(ref-160495) article). Perform the operation in a safe place away from electrical noise. FRONT SEAT AIRBAG ASSEMBLY Always place a removed or new front seat AIRBAG assembly with the AIRBAG inflation direction facing upward. Placing the AIRBAG assembly with the AIRBAG inflation direction facing downward could cause a serious accident if the AIRBAG deploys. Never measure the resistance of the AIRBAG squib (This may cause the AIRBAG to inflate, which is very dangerous). Grease should not be applied to the front seat AIRBAG assembly, and the AIRBAG door should not be cleaned with detergents of any kind. Store the AIRBAG assembly where the ambient temperature remains below 93°C (200°F), without high humidity and away from electrical noise. When using electric welding, first disconnect the AIRBAG connector (2 yellow pins) installed on the assembly before starting work. When disposing of a vehicle or the side AIRBAG assembly alone, the AIRBAG should be deployed using SST before disposal (see «AIR BAG RESTRAINT SYSTEMS»(ref-160495) article). Perform the operation in a safe place away from electrical noise. CURTAIN SHIELD AIRBAG ASSEMBLY Always place the removed or new curtain shield AIRBAG assembly in a clear plastic bag, and keep it in a safe place. NOTE: Protection bag is not re-useable. CAUTION: Never disassemble the curtain shield AIRBAG assembly. Never measure the resistance of the AIRBAG squib (This may cause the AIRBAG to inflate, which is very dangerous). Grease should not be attached to the curtain shield AIRBAG assembly, and the surface should not be cleared with detergents of any kind. Store the AIRBAG assembly where the ambient temperature remains below 93°C (200°F), without high humidity and away from electrical noise. When using electric welding, first disconnect the AIRBAG connector (2 yellow pins) into the instrument panel before starting work. When disposing of a vehicle or the curtain shield AIRBAG assembly alone, the AIRBAG should be deployed using SST before disposal (see page «AIR BAG RESTRAINT SYSTEMS»(ref-160495) article). Perform the operation in a safe place away from electrical noise. SEAT BELT PRETENSIONER Never measure the resistance of the seat belt pretensioner (This may cause the seat belt pretensioner to activate, which is very dangerous). Never disassemble the seat belt pretensioner. Never install the seat belt pretensioner to another vehicle. Store the seat belt pretensioner where the ambient temperature remains below 80°C (176°F) without high humidity and away from electrical noise. When using electric welding, first disconnect the connector (2 yellow pins) before starting work. When disposing of a vehicle or the seat belt pretensioner alone, the seat belt pretensioner should be activated before disposal (see page «AIR BAG RESTRAINT SYSTEMS»(ref-160495) article). Perform the operation in a safe place away from electrical noise. The seat belt pretensioner is hot after activated, so cool it down sufficiently before disposal. Never apply water to cool down the seat belt pretensioner. Oil or water should not be put on the front seat outer belt, and the front seat outer belt should not be cleaned with detergents of any kind. AIRBAG SENSOR ASSEMBLY Never reuse the AIRBAG sensor assembly involved in a collision where the SRS has deployed. The connectors to the AIRBAG sensor assembly should be connected or disconnected with the sensor mounted on the floor. If the connectors are connected or disconnected while the AIRBAG sensor assembly is not mounted to the floor, it could cause an undesired ignition of the supplemental restraint system. Work must be started after 90 seconds from the time that the ignition switch is turned to the "LOCK" position and the negative (-) terminal cable is disconnected from the battery, even if only loosening the set bolts of the AIRBAG sensor assembly. WIRE HARNESS AND CONNECTOR The SRS wire harness is integrated with the instrument panel wire harness assembly. All the connectors in the system are in a standard yellow color. If the SRS wire harness becomes disconnected or the connector becomes broken due to an accident, etc., repair or replace it.
  3. ELECTRONIC CONTROL REMOVAL AND INSTALLATION OF BATTERY TERMINAL Before performing electronic work, disconnect the battery negative (-) terminal cable beforehand so as to prevent burnt-out damage by short. When disconnecting and installing the terminal cable, turn the ignition switch and lighting switch OFF, and loosen the terminal nut completely. Perform these operations without twisting or prying the terminal. When the battery terminal is removed, all the memories of the clock, radio, DTCs, etc. will be erased. So before removing it, check them and make a note. When the battery terminal is disconnected, the sliding roof position memory is erased. Make sure to reset the sliding roof to the zero point. See «SLIDING ROOF/CONVERTIBLE»(ref-190144). HANDLING OF ELECTRONIC PARTS Do not open the cover or case of the ECU unless absolutely necessary (If the IC terminals are touched, the IC may be destroyed by static electricity). To disconnect electronic connectors, pull the connector itself, not the wires. Be careful not to drop electronic components, such as sensors or relays. If they are dropped on a hard floor, they should be replaced and not be reused. When cleaning the engine with steam, protect the electronic components, air filter and emission-related components from water. Never use an impact wrench to remove or install temperature switches or temperature sensors. When checking the continuity at the wire connector, insert the tester probe carefully to prevent terminals from bending.
  4. REMOVAL AND INSTALLATION OF FUEL CONTROL PARTS PLACE FOR REMOVING AND INSTALLING OF FUEL SYSTEM PARTS Work in a place with good air ventilation and without anything flammable such as welder, grinder, drill, electric motor or stove in the surroundings. Never work in a place such as a pit or nearby a pit, as there is a possibility that vaporized fuel is filled in those places. REMOVING AND INSTALLING OF FUEL SYSTEM PARTS Prepare a fire extinguisher before starting operation. For prevention of the static electricity, install a ground on the fuel changer, vehicle and fuel tank, and do not spray much water so as to prevent slipping. Never use any electric equipment like an electric motor or a working light, as they may cause sparks or high temperature. Never use an iron hammer, as it may cause sparks. Dispose of the shop rag separately from any fuel deposits.
  5. REMOVAL AND INSTALLATION OF ENGINE INTAKE PARTS If any metal tip is mixed in the inlet pass, that may give a bad effect to the engine and turbocharger. When removing and installing the inlet system parts, close the opening of the removed inlet system parts and the engine with a clean shop rag or gummed tape. When installing the inlet system parts, check that there is no mixing of a metal tip.
  6. HANDLING OF HOSE CLAMPS Before removing the hose, check the clamp position to restore it securely. Change the deformed or dented clamp into a new one. In case of reusing the hose, install the clamp on the hose where it has a clamp track. For a spring type clamp, make adjustment by adding force to the arrow mark direction after the installation.
  7. FOR VEHICLES EQUIPPED WITH MOBILE COMMUNICATION SYSTEM Install an antenna as far away from the ECU and sensors of the vehicle electronic systems as possible. Install an antenna feeder at least 20 cm (7.87 in.) away from the ECU and sensors of the vehicle electronic systems. For details of the ECU and sensors locations, refer to the section on the applicable component. Prevent the antenna feeder from getting entangled with the other wirings, and keep the antenna feeder separately from the other wirings as much as possible. Check that the antenna and feeder are correctly adjusted. Do not install any powerful mobile communication system.
  8. FOR VEHICLES EQUIPPED WITH VEHICLE SKID CONTROL (VSC) SYSTEM NOTICES WHEN USING DRUM TESTER NOTE: Confirm that the VSC warning light blinks. The VSC system will be reset when the engine is restarted. Fasten the vehicle with lock chains. When using a drum tester, be sure to start the engine with the ignition switch OFF, and connect SST to the terminals TS and CG of the DLC3 before measurement in order to cancel the VSC operation. SST 09843-18040 NOTICES OF RELATED OPERATIONS TO VSC Do not carry out unnecessary installation and removal, because it might disorder the adjustment of the parts related to the VSC. Be sure to carry out the preparation for operation and the confirmation of operation completion, in accordance with the instructions of the text, when the operations related to the VSC are performed.
  9. WHEN SERVICING FULL-TIME 4WD VEHICLES The Full-time 4WD 4RUNNER is equipped with the mechanical lock type center differential system. During tests using a brake tester or chassis dynamometer, such as braking force tests or speedometer tests, if only the front or rear wheels are to be rotated, it is necessary to set the position of the center differential to FREE or LOCK depending on the type of the test being performed. Center differential FREE condition: Center differential LOCK condition: NOTE: Center differential "LOCK" --> "FREE" selecting procedures: Operate the switch only when all of 4 wheels are stopped or driven in a straight line. Never operate the switch when any wheel is slipping. Never operate the switch when any wheel is spinning freely. Never operate the switch when swerving or cornering. NOTE: Center differential "LOCK" >--< "FREE" selecting procedures: Move the vehicle forward or backward slightly if the indicator light does not operate correctly when the center differential lock switch is turned ON or OFF. 4WD switch "H4" >--< "L4" position switching procedures: When switching, always put the shift lever of the transmission in N position. In other positions, switching cannot be performed.
  10. WHEN TESTING BRAKES, SPEEDOMETER, ETC. When carrying out any kind of servicing or testing on a Full-time 4WD 4RUNNER in which the front or rear wheels are to be rotated (braking test, speedometer test), be sure to observe the precautions given below. Incorrect preparations or test procedures may cause danger as well as unsuccessful test results. Before starting any such servicing or test, be sure to check the following items: Center differential mode position (FREE or LOCK) Vehicle skid control (VSC) system: If the vehicle is equipped with this system, the slip indicator light, the VSC/TRAC indicator light and the VSC OFF indicator light come on with the ignition switch turned ON. They will go off in a few seconds. Whether wheels should be touching ground or jacked up Transmission gear position (N position) 4WD switch position (H4 or L4 position) Maximum testing vehicle speed Maximum testing time Using Braking Tester: Test by low-speed type brake tester (Vehicle Speed: Below 0.5 km/h or 0.3 mph) and observe the following instructions before the test. Position the wheels to be tested (front or rear) on the tester. Put the center differential in FREE position. If the vehicle is equipped with the Vehicle Skid Control (VSC) system, prohibit the system from the activation (See step 2.). Shift the transmission shift lever to "N" position. NOTE: Do not forget to change the Vehicle Skid Control (VSC) & Traction Control (TRAC) system to operational condition after the test. Check that the VSC warning indicator light goes off when restarting the engine. Using Speedometer Tester: Observe the following instructions and then test with the rear wheels. Position the rear wheels on the tester roller. Position the front wheels on the free roller or jack them up. Put the center differential in FREE position. If the vehicle is equipped with the Vehicle Skid Control (VSC) & Traction Control (TRAC) system, prohibit the system from the activation (See step 2.). Ensure that the vehicle does not move using wires. CAUTION: The maximum speed should be less than 60 km/h (37 mph) and maximum driving time should be 1 minute. NOTE: Sudden shifting, braking, acceleration or deceleration is not allowed. Do not forget to change the Vehicle Skid Control (VSC) & Traction Control (TRAC) system to operational condition after the test. Check that the VSC warning indicator light goes off when restarting the engine. Using Chassis Dynamometer: Observe the following instructions and then test with the rear wheels. Remove the front propeller shaft. Put the center differential in LOCK position. If the vehicle is equipped with the Vehicle Skid Control (VSC) & Traction Control (TRAC) system, prohibit the system from the activation (See step 2.). Ensure that the vehicle is securely fixed. NOTE: Sudden shifting, braking, acceleration or deceleration is not allowed. Do not forget to change the Vehicle Skid Control (VSC) & Traction Control (TRAC) system to operational condition after the test. Check that the VSC warning indicator light goes off when restarting the engine. On-Vehicle Wheel Balancing: When doing on-vehicle wheel balancing on a full-time 4WD vehicle, to prevent each wheel from being rotated at different speed in different directions (which could damage the center differential), always be sure to observe the following precautions. All 4 wheels should be jacked up, being apart from the ground completely. Put the center differential in LOCK position. If the vehicle is equipped with the Vehicle Skid Control (VSC) & Traction Control (TRAC) system, prohibit the system from the activation (See step 2.). The parking brake lever should be fully released. No brake should be applied. The wheels should be driven on the wheel balancer with the engine running. Carry out the wheel balancing with the transmission position in D position. NOTE: When doing this balancing, pay attention to the other wheels rotating at the same time. Sudden acceleration, deceleration or braking is not allowed. Do not forget to change the Vehicle Skid Control (VSC) & Traction Control (TRAC) system to operational condition after the test. Check that the VSC warning indicator light goes off when restarting the engine.
  11. FOR VEHICLES EQUIPPED WITH CATALYTIC CONVERTER WARNING: If large amount of unburned gasoline flows into the converter, it may cause overheating and a fire hazard. To prevent this, observe the following precautions. Use only unleaded gasoline. Avoid prolonged idling. Avoid running the engine at idle speed for more than 20 minutes. Avoid a spark jump test. Perform a spark jump test only when absolutely necessary. Perform this test as rapidly as possible. While testing, never race the engine. Avoid a prolonged engine compression measurement. Engine compression measurements must be performed as rapidly as possible. Do not run the engine when the fuel tank is nearly empty. This may cause the engine to misfire and create an extra load on the converter.
  12. WHEN TOWING FULL-TIME 4WD VEHICLES Use one of the methods shown below to tow the vehicle. If the vehicle has trouble in the chassis and drive train, use method 1 (flat bed truck). NOTE: Do not use any towing method other than those (Scheme 44) For example, the towing methods (Scheme 45)are dangerous or damage the vehicle, so do not use them.

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Scheme 46: VEHICLE LIFT AND SUPPORT LOCATIONS

GENERAL INFORMATION

A large number of ECU controlled systems are used in 4RUNNER. In general, the ECU controlled system is considered to be a very intricate system requiring high level of technical knowledge and expert skill to troubleshoot. The fact is, however, that if you proceed to the circuit inspections one by one, troubleshooting of these systems is not complex. If you have adequate understanding of the system and basic knowledge of electricity, accurate diagnosis and necessary repair can be performed to locate and fix the problem. Articles designed through emphasis of the above standpoint to help service technicians perform an accurate and effective troubleshooting, and is compiled for the following major ECU controlled systems: The troubleshooting procedures and how to make use of it are described in ECU CONTROLLED SYSTEM TROUBLESHOOTING.

SystemSee
SFI System(1)
Rear Air Suspension System(2)
ABS with EBD & BA & TRAC & VSC System(3)
Electronic Controlled Automatic Transmission [ECT](4)
Air Conditioning System(5)
Supplemental Restraint System(6)
Lighting System(7)
Wiper and Washer System(8)
Audio System(9)
Navigation System(10)
Back Monitor System(11)
12. Combination Meter(12)
Power Window Control System(13)
Back Door Power Window Control System(14)
Power Door Lock Control System(15)
Back Door Closer System(16)
Wireless Door Lock Control System(17)
Key Reminder Warning System(18)
Engine Immobiliser System(19)
Theft Deterrent System(20)
Multiplex Communication System(21)
Cruise Control System(22)
(1) SELF DIAGNOSTICS - V8 (2) REAR AIR SUSPENSION SYSTEM - DIAGNOSTICS (3) ABS WITH EBD & BA & TRAC & VSC SYSTEM - DIAGNOSTICS (4) ELECTRONIC CONTROLLED AUTOMATIC TRANSMISSION [ECT] (A750E/A750F) (5) Step 4 in PRE-CHECK (6) Diagnostics in AIR BAG RESTRAINT SYSTEMS (7) LIGHTING SYSTEM - DIAGNOSTICS (8) WIPER & WASHER SYSTEM - DIAGNOSTICS (9) AUDIO SYSTEM - DIAGNOSTICS (10) NAVIGATIONS SYSTEM - DIAGNOSTICS (11) BACK MONITOR SYSTEM - DIAGNOSTICS (12) COMBINATION METER - DIAGNOSTICS (13) POWER WINDOW CONTROL SYSTEM - DIAGNOSTICS (14) BACK DOOR POWER WINDOW CONTROL SYSTEM - DIAGNOSTICS (15) POWER DOOR LOCK CONTROL SYSTEM - DIAGNOSTICS (16) BACK DOOR CLOSER SYSTEM - DIAGNOSTICS (17) WIRELESS DOOR LOCK CONTROL SYSTEM - DIAGNOSTICS (18) KEY REMINDER WARNING SYSTEM - DIAGNOSTICS (19) ENGINE IMMOBILIZER SYSTEM - DIAGNOSTICS (20) THEFT DETERRENT SYSTEM - DIAGNOSTICS (21) MULTIPLEX COMMUNICATION SYSTEM - DIAGNOSTICS (22) CRUISE CONTROL SYSTEMS
(1)SELF DIAGNOSTICS - V8
(4)ELECTRONIC CONTROLLED AUTOMATIC TRANSMISSION [ECT] (A750E/A750F)
(5)Step 4 in PRE-CHECK
(6)Diagnostics in AIR BAG RESTRAINT SYSTEMS
(7)LIGHTING SYSTEM - DIAGNOSTICS
(8)WIPER & WASHER SYSTEM - DIAGNOSTICS
(9)AUDIO SYSTEM - DIAGNOSTICS
(15)POWER DOOR LOCK CONTROL SYSTEM - DIAGNOSTICS
(16)BACK DOOR CLOSER SYSTEM - DIAGNOSTICS
(18)KEY REMINDER WARNING SYSTEM - DIAGNOSTICS
(21)MULTIPLEX COMMUNICATION SYSTEM - DIAGNOSTICS
(22)CRUISE CONTROL SYSTEMS

ECU CONTROLLED SYSTEM TROUBLESHOOTING

FOR USING OBDII SCAN TOOL OR HAND-HELD TESTER

  1. Before using the scan tool or tester, the scan tool's instruction book or tester's operator manual should be read thoroughly.
  2. If the scan tool or tester cannot communicate with the ECU controlled systems when you have connected the cable of the tester to the DLC3 with the ignition switch and tester turned ON, there is a problem on the vehicle side or tester side. If the communication is normal when the tester is connected to another vehicle, inspect the diagnosis data link line (Busline) or ECU power circuit of the vehicle. If the communication is still impossible when the tester is connected to another vehicle, the problem is probably in the tester itself, so perform the Self Test procedures outlined in the Tester Operator's Manual.

ABBREVIATIONS USED IN THIS MANUAL

AbbreviationsMeaning
ABSAnti-Lock Brake System
A/CAir Conditioner
ACAlternating Current
ACCAccessory
ACISAcoustic Control Induction System
ACSDAutomatic Cold Start Device
A.D.D.Automatic Disconnecting Differential
A/FAir-Fuel Ratio
AHCActive Height Control Suspension
ALRAutomatic Locking Retractor
ALTAlternator
AMPAmplifier
ANTAntenna
APPROX.Approximately
ASSYAssembly
A/T, ATMAutomatic Transmission (Transaxle)
ATFAutomatic Transmission Fluid
AUTOAutomatic
AUXAuxiliary
AVGAverage
AVSAdaptive Variable Suspension
B+Battery Voltage
BABrake Assist
BACSBoost Altitude Compensation System
BATBattery
BDCBottom Dead Center
B/LBi-Level
B/SBore-Stroke Ratio
BTDCBefore Top Dead Center
BVSVBimetallic Vacuum Switching Valve
CALIFCalifornia
CBCircuit Breaker
CCoCatalytic Converter For Oxidation
CDCompact Disc
CFCornering Force
CGCenter Of Gravity
CHChannel
CKDComplete Knock Down
COMB.Combination
CPECoupe
CPSCombustion Pressure Sensor
CPUCentral Processing Unit
CRSChild Restraint System
CTRCenter
C/VCheck Valve
CVControl Valve
CWCurb Weight
DCDirect Current
DEFDefogger
DFLDeflector
DIFF.Differential
DIFF.LOCKDifferential Lock
D/INJDirect Injection
DLCData Link Connector
DLIDistributorless Ignition
DOHCDouble Overhead Camshaft
DPDash Pot
DSDead Soak
DSPDigital Signal Processor
DTCDiagnostic Trouble Code
DVDDigital Versatile Disc
EBDElectric Brake Force Distribution
ECAMEngine Control And Measurement System
ECDElectronic Controlled Diesel
ECDYEddy Current Dynamometer
ECTElectronic Control Transmission
ECUElectronic Control Unit
EDElectro-Deposited Coating
EDUElectronic Driving Unit
EDICElectric Diesel Injection Control
EFIElectronic Fuel Injection
E/GEngine
EGRExhaust Gas Recirculation
EGR-VMEGR-Vacuum Modulator
ELREmergency Locking Retractor
EMPSElectric Motor Power Steering
ENGEngine
ESAElectronic Spark Advance
ETCS-iElectronic Throttle Control System-intelligent
EVAPEvaporative Emission Control
EVPEvaporator
E-VR VElectric Vacuum Regulating Valve
EXExhaust
FEFuel Economy
FFFront-Engine Front-Wheel-Drive
F/GFuel Gauge
FIPGFormed In Place Gasket
FLFusible Link
F/PFuel Pump
FPUFuel Pressure Up
FRFront
F/WFlywheel
FW/DFlywheel Damper
FWDFront-Wheel-Drive
GASGasoline
GNDGround
GPSGlobal Positioning System
HACHigh Altitude Compensator
H/BHatchback
H-FUSEHigh Current Fuse
HIHigh
HIDHigh Intensity Discharge (Head Lamp)
HSGHousing
HTHard Top
HWSHeated Windshield System
ICIntegrated Circuit
IDIIndirect Diesel Injection
IFSIndependent Front Suspension
IGIgnition
IIAIntegrated Ignition Assembly
INIntake (Manifold, Valve)
INTIntermittent
I/PInstrument Panel
IRSIndependent Rear Suspension
ISCIdle Speed Control
J/BJunction Block
J/CJunction Connector
KDKick-Down
LANLocal Area Network
LBLiftback
LCDLiquid Crystal Display
LEDLight Emitting Diode
LHLeft-Hand
LHDLeft-Hand Drive
L/H/WLength, Height, Width
LLCLong-Life Coolant
LNGLiquified Natural Gas
LOLow
LPGLiquified Petroleum Gas
LSDLimited Slip Differential
LSP& PVLoad Sensing Proportioning And Bypass Valve
LSPVLoad Sensing Proportioning Valve
MAPManifold Absolute Pressure
MAX.Maximum
MICMicrophone
MILMalfunction Indicator Lamp
MIN.Minimum
MG1Motor Generator No.1
MG2Motor Generator No.2
MPMultipurpose
MPIMultipoint Electronic Injection
MPXMultiplex Communication System
M/T, MTMManual Transmission (Transaxle)
MTMount
MTGMounting
NNeutral
NANatural Aspiration
NO.Number
O2SOxygen Sensor
O/DOverdrive
OEMOriginal Equipment Manufacturing
OHCOverhead Camshaft
OHVOverhead Valve
OPTOption
ORVROn-board Refilling Vapor Recovery
O/SOversize
P & BVProportioning And Bypass Valve
PCSPower Control System
PCVPositive Crankcase Ventilation
PKBParking Brake
PPSProgressive Power Steering
PSPower Steering
PTOPower Take-Off
P/WPower Window
R & PRack And Pinion
RAMRandom Access Memory
R/BRelay Block
RBSRecirculating Ball Type Steering
R/FReinforcement
RFSRigid Front Suspension
RHRight-Hand
RHDRight-Hand Drive
RLYRelay
ROMRead Only Memory
RRRear
RRSRigid Front Suspension
RWDRear-Wheel Drive
SDNSedan
SENSensor
SICSStarting Injection Control System
SOCState Of Charge
SOHCSingle Overhead Camshaft
SPECSpecification
SPISingle Point Injection
SRSSupplemental Restraint System
SSMSpecial Service Materials
SSTSpecial Service Tools
STDStandard
STJCold-Start Fuel Injection
SWSwitch
SYSSystem
T/ATransaxle
TACHTachometer
TBIThrottle Body Electronic Fuel Injection
TCTurbocharger
TCCSTOYOTA Computer-Controlled System
TCVTiming Control Valve
TDCTop Dead Center
TEMP.Temperature
TEMSTOYOTA Electronically Modulated Suspension
TFTToyota Free-Tronic
TISTotal Information System For Vehicle Development
T/MTransmission
TMCTOYOTA Motor Corporation
TMMKTOYOTA Motor Manufacturing Kentucky, Inc.
TRACTraction Control System
TURBOTurbocharge
TWCThree-Way Catalyst
U/DUnderdrive
U/SUndersize
VCVVacuum Control Valve
VENTVentilator
VINVehicle Identification Number
VPSVariable Power Steering
VSCVehicle Stability Control
VSVVacuum Switching Valve
VTVVacuum Transmitting Valve
VVT-iVariable Valve Timing-intelligent
W/With
WGNWagon
W/HWire Harness
W/oWithout
WU-TWCWarm Up Three-way Catalytic Converter
WU-OCWarm Up Oxidation Catalytic Converter
1stFirst
2ndSecond
2WDTwo Wheel Drive Vehicle (4 x 2)
3rdThird
4thFourth
4WDFour Wheel Drive Vehicle (4 x 4)
4WSFour Wheel Steering System
5thFifth

ABBREVIATIONS MEANING