Contents Section: Anti-Lock/traction Control All sections

Electronic Stability Program: Diagnosis Suzuki SX4 I рестайлинг

Anti-Lock/traction Control 16 illustrations ~1761 words

Precautions in Diagnosing Troubles

To ensure that the trouble diagnosis is done accurately and smoothly, observe the following and follow ELECTRONIC STABILITY PROGRAM CHECK .

Scheme 10

Scheme 10: Precautions in Diagnosing Troubles
  1. Diagnostic information stored in ESP® control module memory can be cleared as well as checked by using SUZUKI scan tool. Before using scan tool, read its Operator's (Instruction) Manual carefully to have good understanding as to what functions are available and how to use it.
  2. If the vehicles was operated in any of the following ways, ESP® warning light may light momentarily but this does not indicate anything abnormal in ESP®. The vehicle was driven with parking brake pulled. The vehicle was driven with brake dragging. The vehicle was stuck in mud, sand, etc. Wheel spin occurred while driving. Wheel(s) was rotated while the vehicle was jacked up.
  3. Be sure to use the trouble diagnosis procedure as described in «ELECTRONIC STABILITY PROGRAM CHECK»(ref-514554-S33522977992012112100000) . Failure to follow it may result in incorrect diagnosis. (Some other diagnosis trouble code may be stored by mistake in the memory of ESP® control module during inspection.)
  4. When disconnecting ESP® control module connector (1), pull up the lock lever (2) of connector. When connecting, set the connector on ESP® hydraulic unit/control module assembly and pull down the lock lever (2) until it locks.
  5. Communication of ECM, TCM (CVT model), BCM, ESP® control module, keyless start control module, steering angle sensor, combination meter, yaw rate/G sensor, 4WD control module and DLC is established by CAN (Controller Area Network). Therefore, be sure to read «PRECAUTIONS FOR INSTALLING MOBILE COMMUNICATION EQUIPMENT»(ref-514549-S33485210832012112100000) before inspection and handling CAN communication line. For CAN communication system, refer to description on «CAN COMMUNICATION SYSTEM DESCRIPTION»(ref-514554-S16613615172012112100000) .

Precautions in Speedometer Test or Other Tests

When performing speedometer or other tests using speedometer tester or chassis dynamometer, ESP® function must be deactivated by ESP® OFF switch or using SUZUKI scan tool to complete the tests correctly. When using SUZUKI scan tool, set to the "Sensor Calibration" under "Utility" mode to stop the ESP® function. Refer to SUZUKI scan tool operators manual for further details.

Note. Even if ESP® is controlled not to work by pushing ESP® OFF switch or using SUZUKI scan tool, ESP® is reactivated when ignition switch is turned ON after ignition switch is turned OFF.

ESP® is an auxiliary function to enable the vehicle to avoid a danger safely while the vehicle is running, stopping or turning.

ESP® consists of following functions.

Note. ESP® is registered trademark of Daimler AG.

Problem symptom confirmation

If symptom in "Customer Questionnaire" is found or reproduced in the vehicle, confirm the symptom is problem or not. (This step should be done with the customer if possible.) Check warning lights related to brake system referring to EBD WARNING LIGHT (BRAKE WARNING LIGHT) CHECK , ABS WARNING LIGHT CHECK and ESP® WARNING LIGHT CHECK .

DTC check, record and clearance

Perform DTC CHECK procedure, record it and then clear it referring to DTC CLEARANCE .

Recheck DTC referring to DTC CHECK .

When DTC which is recorded at DTC check procedure is detected again after performing DTC clearance, go to Step 4: ESP® Check to proceed the diagnosis.

When DTC which is recorded at DTC check procedure is not indicated anymore after performing DTC clearance, ESP® control module does not perform the system diagnosis, or temporary abnormality may occur, therefore go to STEP 2: DRIVING TEST to proceed the diagnosis.

Step 2: Driving Test

Test the vehicle at 40 km/h (25 mile/h) for more than a minute including left and right turns and check if any trouble symptom (such as ESP® warning light and/or ABS warning light) exists.

If the malfunction DTC is confirmed at ignition switch ON, proceed to STEP 3 .

If the malfunction DTC is not confirmed at ignition switch ON, proceed to STEP 6 .

Step 3: DTC Check

Recheck DTC referring to DTC CHECK .

Step 5: Brakes Diagnosis

Check the parts or system suspected as a possible cause referring to BRAKES SYMPTOM DIAGNOSIS and based on symptoms appearing on the vehicle (symptom obtained through STEPS 1: MALFUNCTION ANALYSIS and STEP 2: DRIVING TEST and repair or replace faulty parts, if any).

Step 7: Final Confirmation Test

Confirm that the problem symptom has gone and the ESP® is free from any abnormal conditions. If what has been repaired is related to the malfunction DTC, clear the DTC once referring to DTC CLEARANCE and perform test driving and confirm that no DTC is indicated.

Visual Inspection

Check the following parts and systems visually.

Inspection ItemReferring information
BatteryLevel, leakageBATTERY INSPECTION
Connectors of electric wire harnessDisconnection, frictionINTERMITTENT AND POOR CONNECTION INSPECTION
FusesBlown fuse
Brake fluidLevel, leakageMaster Cylinder and Brake Fluid Level Inspection
Other parts that can be checked visually

INSPECTION REFERENCE CHART

Scheme 11

Scheme 11: ESP® Warning Light Check
  1. Turn ignition switch ON.
  2. Check that ESP® warning light (1) comes ON for about 2 seconds and then goes off. If any faulty condition is found, advance to «ESP® WARNING LIGHT DOES NOT COME ON AT IGNITION SWITCH ON»(ref-514554-S31998198882012112100000) or «ESP® WARNING LIGHT COMES ON STEADY»(ref-514554-S40897789152012112100000) .

DTC Table

CAUTIONBe sure to perform ELECTRONIC STABILITY PROGRAM CHECK before starting diagnosis.
DTC (displayed on SUZUKI scan tool)Diagnostic itemsDetecting condition (DTC will be set when detecting)ABS warning lightEBD warning lightESP® warning light
C1016Brake light switch circuit failureBrake light switch signal voltage becomes wrong value for specified time. Master cylinder pressure value and brake light switch signal is disagreed for specified time.OO
C1017Lateral G sensor in yaw rate/G sensor assembly circuit failureLateral G sensor signal is out of specified range. Vehicle behavior and lateral G sensor signal is disagreed.O
C1020Master cylinder pressure sensor power supply circuit failurePower supply voltage to master cylinder pressure sensor is too high or low in ESP® hydraulic unit/control module assembly.OO
C1021Right-front wheel speed sensor circuit failureWheel speed sensor circuit is opened, shorted to power, ground and/or each other circuit.O(1)O
C1022Right-front wheel speed sensor circuit range/performanceWheel speed is different from other wheel speed (vehicle speed) for more than specified time. Abnormal wheel speed sensor signal is detected for more than specified time.O(1)O
C1023Yaw rate sensor in yaw rate/G sensor circuit assembly failureYaw rate sensor signal is out of range. Vehicle behavior and yaw rate signal is disagreed.O
C1024Steering angle sensor circuit failureSteering angle sensor internal defect is detected. Steering angle sensor signal is out of specified range. Vehicle behavior and steering angle sensor signal is disagreed.O
C1025Left-front wheel speed sensor circuit failureWheel speed sensor circuit is opened, shorted to power, ground and/or each other circuit.O(1)O
C1026Left-front wheel speed sensor circuit range/performanceWheel speed is different from other wheel speed (vehicle speed) for more than specified time. Abnormal wheel speed sensor signal is detected for more than specified time.O(1)O
C1027ESP® OFF switch circuit failureESP® OFF switch keeps ON for specified time. ESP® OFF switch circuit is shorted to ground.
C1028Master cylinder pressure sensor circuit failureMaster cylinder pressure sensor circuit is opened, shorted to power or ground circuit in ESP® control module. Master cylinder pressure sensor signal is out of specified range in ESP® control module.OO
C1031Right-rear wheel speed sensor circuit failureWheel speed sensor circuit is opened, shorted to power, ground and/or each other circuit.O(1)O
C1032Right-rear wheel speed sensor circuit range/performanceWheel speed is different from other wheel speed (vehicle speed) for more than specified time. Abnormal wheel speed sensor signal is detected for more than specified time.O(1)O
C1033Wheel speed sensor deviationTwo or more wheel speed sensor signals seem to be effected by temporary failure suspicion at the same time.O(1)O
Two wheels or more are controlled by ABS for more than specified time.OOO
C1034Yaw rate/G sensor assembly power supply failurePower supply voltage to yaw rate/G sensor is too high or low.O
C1035Left-rear wheel speed sensor circuit failureWheel speed sensor circuit is opened, shorted to power, ground and/or each other circuit.O(1)O
C1036Left-rear wheel speed sensor circuit range/performanceWheel speed is different from other wheel speed (vehicle speed) for more than specified time. Abnormal wheel speed sensor signal is detected for more than specified time.O(1)O
C1037Steering angle sensor power supply circuit failurePower supply voltage to steering angle sensor is too low.
C1038Steering angle sensor detect rolling counter failureESP® control module rolling counter failure is detected by steering angle sensor.O
C1039Yaw rate/G sensor assembly internal failureYaw rate/G sensor internal failure is detected. Abnormal signal from yaw rate/G sensor is detected.O
C1040ESP® function failureESP® control is active for more than specified time. ESP® control module requested pressure reduction or keeping all wheel speed sensor for more than specified time.OO
C1041Right-front inlet solenoid valve circuit failureSolenoid valve circuit is opened, shorted to power, ground and/or each valve in ESP® hydraulic unit/control module assembly. Mismatching solenoid output and solenoid monitor is detected.OOO
C1042Right-front outlet solenoid valve circuit failureOOO
C1043Master cylinder cut solenoid valve circuit No. 1 failureOOO
C1044Master cylinder cut solenoid valve circuit No. 2 failureOOO
C1045Left-front inlet solenoid valve circuit failureSolenoid valve circuit is opened, shorted to power, ground and/or each valve in ESP® hydraulic unit/control module assembly. Mismatching solenoid output and solenoid monitor is detected.OOO
C1046Left-front outlet solenoid valve circuit failureOOO
C1051Right-rear inlet solenoid valve circuit failureOOO
C1052Right-rear outlet solenoid valve circuit failureOOO
C1053Suction solenoid valve circuit No. 1 failureSolenoid valve circuit is opened, shorted to power, ground and/or each valve in ESP® hydraulic unit/control module assembly. Mismatching solenoid output and solenoid monitor is detected.OOO
C1054Suction solenoid valve circuit No. 2 failureOOO
C1055Left-rear inlet solenoid valve circuit failureOOO
C1056Left-rear outlet solenoid valve circuit failureOOO
C1057Power supply circuit failureESP® control module power supply voltage is upper than 16.8 V.OOO
ESP® control module power supply voltage becomes 7.6 - 9.6 V.OO
ESP® control module power supply voltage is lower than 7.6 V.OOO
C1061Pump motor and/or motor driver circuit failureDefective pump motor and/or motor power supply voltage is too low. Pump motor circuit in ESP® control module is opened, shorted to power or ground circuit.OOO
C1063Solenoid valve power supply driver circuit failureSolenoid valve power supply driver circuit is opened, shorted to ground circuit in ESP® control module. Solenoid valve power supply voltage is too low. Solenoid valve power supply driver is stuck to OFF position. Output circuit from control unit is shorted in ESP® control module. Mismatching solenoid output and solenoid monitor is detected.OOO
Solenoid valve power supply driver circuit is shorted to power circuit in ESP® control module. Solenoid valve power supply driver is stuck to ON position. Output circuit from control unit is opened in ESP® control module.OO
C1071ESP® control module internal defectESP® control module internal defect is detected.(2)(2)(2)
C1075Steering angle sensor calibration incomplete (3)Missing steering angle sensor calibration point data is detected.
C1091CAN invalid data from ECMECM sent invalid signal to ESP® control module.O
C1094Torque request reject statusECM sent invalid signal of torque control to ESP® control module.O
C1096Yaw rate/G sensor assembly message counter errorYaw rate/G sensor assembly message counter error is detected by ESP® control module.O
U0073Control module communication bus OFFCommunication is not available with all control modules connected by CAN. CAN communication line is shorted to power, ground and/or each other circuit.O
U0100Lost communication with ECMECM message data is missing from CAN communication.O
U0101Lost communication with TCMTCM message data is missing from CAN communication.O
U0114Lost communication with 4WD control module4WD control module message data is missing from CAN communication.O
U0123Lost communication with yaw rate sensor moduleYaw rate/G sensor assembly message data is missing from CAN communication.O
U0126Lost communication with steering angle sensor moduleSteering angle sensor message data is missing from CAN communication.O
"O" in ABS warning light, EBD warning light and ESP® warning light column of the above table means warning light is lit when DTC is detected.
NOTE: (1) If three or more wheel speed sensor are defective, EBD warning light are lit. (2) It is irregular whether warning lights can be lit by ESP® control module. (3) SLIP indicator light flashes continuously at intervals of 1 Hz.
NOTE
(1) If three or more wheel speed sensor are defective, EBD warning light are lit. (2) It is irregular whether warning lights can be lit by ESP® control module. (3) SLIP indicator light flashes continuously at intervals of 1 Hz.
(1)If three or more wheel speed sensor are defective, EBD warning light are lit.
(2)It is irregular whether warning lights can be lit by ESP® control module.
(3)SLIP indicator light flashes continuously at intervals of 1 Hz.

DTC TABLE

DTC Clearance

WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.
  1. Connect SUZUKI scan tool to DLC in the same manner as when making this connection for DTC check.
  2. Turn ignition switch to ON position.
  3. Erase DTC according to instructions displayed on scan tool. Refer to SUZUKI scan tool operators manual for further details.
  4. After completing the clearance, turn ignition switch OFF and disconnect SUZUKI scan tool from DLC.
  5. Perform " «DRIVING TEST»(ref-514554-S33755401692012112100000) " (Step 2 of «ELECTRONIC STABILITY PROGRAM CHECK»(ref-514554-S33522977992012112100000) ) and DTC Check and confirm that NO DTC is displayed on SUZUKI scan tool.

Fail-Safe Table

When any of the following DTC(s) is detected, ESP® system is in fail-safe mode per its DTC and ABS, EBD, traction control, stability control are deactivated until the resolution is applied.

DTC No.Fail-safe operationFail-safe condition resolutive
ABSEBDTraction control/stability control
C1016O
C1017OOWhen ESP® control module detects the system as normal, after ignition switch turned OFF to ON.
C1020O
C1021(1)
C1022(1)When ESP® control module detects the system as normal. And estimated vehicle speed exceeds 14 km/h (9 mile/h), after ignition switch turned OFF to ON.
C1023OOWhen ESP® control module detects the system as normal, after ignition switch turned OFF to ON.
C1024OO
C1025(1)
C1026(1)When ESP® control module detects the system as normal. And estimated vehicle speed exceeds 14 km/h (9 mile/h), after ignition switch turned OFF to ON.
C1027 (2)OOO
C1028OWhen ESP® control module detects the system as normal, after ignition switch turned OFF to ON.
C1031(1)
C1032(1)When ESP® control module detects the system as normal. And estimated vehicle speed exceeds 14 km/h (9 mile/h), after ignition switch turned OFF to ON.
C1033(1)When ESP® control module detects the system as normal, after ignition switch turned OFF to ON.
C1034OOWhen ESP® control module detects the system as normal.
C1035(1)When ESP® control module detects the system as normal, after ignition switch turned OFF to ON.
C1036(1)When ESP® control module detects the system as normal. And estimated vehicle speed exceeds 14 km/h (9 mile/h), after ignition switch turned OFF to ON.
C1037OOOWhen ESP® control module detects the system as normal, after ignition switch turned OFF to ON.
C1038OO
C1039OO
C1040 (3)OWhen ESP® control module detects the system as normal, after ignition switch turned OFF to ON. (ESP® control failure) When ESP® control module detects the system as normal. (ABS control failure)
C1041When ESP® control module detects the system as normal, after ignition switch turned OFF to ON.
C1042
C1043
C1044
C1045
C1046
C1051
C1052
C1053
C1054When ESP® control module detects the system as normal, after ignition switch turned OFF to ON.
C1055
C1056
C1057(4)When ESP® control module detects the system as normal.
C1061OWhen ESP® control module detects the system as normal. And estimated vehicle speed exceeds 14 km/h (9 mile/h), after ignition switch turned OFF to ON.
C1063(5)When ESP® control module detects the system as normal, after ignition switch turned OFF to ON.
C1071
C1075OOSteering angle sensor calibration completed.
C1091OOWhen ESP® control module detects the system as normal, after ignition switch turned OFF to ON.
C1094OO
C1096OO
U0073OO
U0100OO
U0101OO
U0114OO
U0123OO
U0126OO
O: Activated -: Deactivated
NOTE: (1) If one or two wheel speed sensor is defective, EBD control function is activated. If three or more wheel speed sensor are defective, EBD control function is deactivated. (2) ESP® OFF mode is cancelled and all control functions are activated. (3) If the control module requests pressure-decrease or pressure-hold for specified time or longer for all wheels, the state is judged failure, and the emergency brake is applied. The state returns to be normal after stop of the vehicle, if any other failures are not found. (4) EBD control function is activated only power supply circuit becomes 7.6 - 9.6 V malfunction. (5) EBD control function is activated only solenoid valve power supply driver circuit is shorted to power circuit and/or output circuit from control unit is opened malfunction.
NOTE
(1) If one or two wheel speed sensor is defective, EBD control function is activated. If three or more wheel speed sensor are defective, EBD control function is deactivated. (2) ESP® OFF mode is cancelled and all control functions are activated. (3) If the control module requests pressure-decrease or pressure-hold for specified time or longer for all wheels, the state is judged failure, and the emergency brake is applied. The state returns to be normal after stop of the vehicle, if any other failures are not found. (4) EBD control function is activated only power supply circuit becomes 7.6 - 9.6 V malfunction. (5) EBD control function is activated only solenoid valve power supply driver circuit is shorted to power circuit and/or output circuit from control unit is opened malfunction.
(1)If one or two wheel speed sensor is defective, EBD control function is activated. If three or more wheel speed sensor are defective, EBD control function is deactivated.
(2)ESP® OFF mode is cancelled and all control functions are activated.
(3)If the control module requests pressure-decrease or pressure-hold for specified time or longer for all wheels, the state is judged failure, and the emergency brake is applied. The state returns to be normal after stop of the vehicle, if any other failures are not found.
(4)EBD control function is activated only power supply circuit becomes 7.6 - 9.6 V malfunction.
(5)EBD control function is activated only solenoid valve power supply driver circuit is shorted to power circuit and/or output circuit from control unit is opened malfunction.

FAIL-SAFE TABLE

Circuit Description

Operation (ON/OFF) of ESP® warning light is controlled by ESP® control module through light driver module in combination meter.

If ESP® system is in good condition, ESP® control module turns ESP® warning light ON at the ignition switch ON, keeps it ON for 2 seconds and then turns it OFF. If an abnormality in the system is detected, ESP® warning light is turned ON continuously by ESP® control module. Also, it is turned ON continuously by light driver module when the connector of ESP® control module is disconnected.

Troubleshooting

StepActionYESNO
1Warning light check Turn ignition switch to ON position. Do other warning lights come ON?Substitute a known-good combination meter and recheck. If warning light remains OFF, substitute a known-good ESP® hydraulic unit/control module assembly and recheck.Go to Step 2.
2Fuse check Is circuit fuse for combination meter in good condition?Go to Step 3.Replace fuse and check for short circuit to ground.
3Combination meter power supply circuit check Remove combination meter with ignition switch turned OFF. Check for proper connection to "G241-1" and "G241-2" and "G241-15" wires of combination meter connector. If OK then turn ON ignition switch and measure voltage at "G241-1" wire of combination meter connector and vehicle body ground. Is it 10 - 14 V?Go to Step 4.Repair power supply circuit for combination meter.
4Combination meter ground circuit check Measure resistance between "G241-2" and "G241-15" wires of combination meter connector and vehicle body ground. Is resistance less than 2 ohms?Substitute a known-good combination meter and recheck."BLK" circuit open or high resistance.

ESP® WARNING LIGHT SYMPTOM TROUBLESHOOTING REFERENCE CHART

Refer to " CIRCUIT DESCRIPTION " under ESP® WARNING LIGHT DOES NOT COME ON AT IGNITION SWITCH ON .

StepActionYESNO
1DTC check Perform diagnostic trouble code check. Is there any DTC(s)?Go to ELECTRONIC STABILITY PROGRAM CHECK .Go to Step 2.
2ESP® hydraulic unit/control module assembly power supply and ground circuit check Check that ESP® hydraulic unit/control module assembly power supply circuit and ground circuit is in good condition referring to ESP® HYDRAULIC UNIT/CONTROL MODULE ASSEMBLY POWER SUPPLY AND GROUND CIRCUIT CHECK . Are check results OK?Go to Step 3.Repair ESP® hydraulic unit/control module assembly power supply or ground circuit.
3CAN communication line circuit check Turn ignition switch to OFF position. Disconnect connectors of all control modules communicating by means of CAN. Check for proper connection to CAN communication line wire. If OK then check CAN communication line circuit between control modules for open, short and high resistance. Is each CAN communication line circuit in good condition?Substitute a known-good combination meter and recheck. If warning light remains ON, substitute a known-good ESP® hydraulic unit/control module assembly and recheck.Repair circuit and recheck.

ESP® WARNING LIGHT SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting Condition and Trouble Area

DTC Detecting ConditionTrouble Area
Master cylinder pressure behavior and brake light switch signal is disagreed for specified time. Brake light switch signal voltage becomes 4.8 - 8.0 V for specified time.Brake light circuit Brake light switch ESP® control module

C1016: SYMPTOM DIAGNOSIS REFERENCE CHART

DTC Troubleshooting

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check brake light switch circuit Check brake light, brake light (brake pedal) switch and their circuit referring to BRAKE LIGHT SYMPTOM DIAGNOSIS . Are they in good condition?Go to Step 3.Repair or replace.
3Check brake light switch circuit Disconnect connectors from ECM and ESP® control module. Remove shift lock relay. (CVT model) Remove all of brake light bulb. Check for proper connection to "E01-6" wire of ECM connector. If connections are OK, check brake light switch circuit for the following. Resistance of "GRN/WHT" wire terminal of brake light switch connector and ECM connector is less than 1 ohms (continuity check) Resistance between "GRN/WHT" wire terminal of brake light switch connector and vehicle body ground is infinity (ground short check) Voltage of between "GRN/WHT" wire terminal of brake light switch connector and vehicle body ground is 0 V with ignition switch tuned ON (power short check) Are they in good condition?Substitute a known-good ESP® hydraulic unit/control module assembly and recheck. If DTC C1016 is still detected, substitute a known-good ECM and/or check shift lock relay (CVT model).Repair or replace defective wire.

C1016: SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting ConditionTrouble Area
C1017: Lateral G sensor signal is out of specified range. Vehicle behavior and lateral G sensor signal is disagreed. C1023: Yaw rate sensor signal is out of range. Vehicle behavior and yaw rate signal is disagreed.Yaw rate/G sensor assembly ESP® control module

C1017/C1023: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2DTC check for ESP® Connect SUZUKI scan tool to DLC with ignition switch turned OFF. Turn ignition switch ON and check DTC for ESP®. Are DTC U0073 and/or U0123 detected?Go to applicable DTC troubleshooting.Go to Step 3.
3Check yaw rate/G sensor Check yaw rate/G sensor referring to YAW RATE/G SENSOR ON-VEHICLE INSPECTION . Is it good condition?Substitute a known-good ESP® hydraulic unit/control module assembly and recheck.Substitute a known-good yaw rate/G sensor and recheck.

C1017/C1023: SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting ConditionTrouble Area
DTC C1020: Power supply voltage to master cylinder pressure sensor is too high or low in ESP® hydraulic unit/control module assembly. DTC C1028: Master cylinder pressure sensor circuit is opened, shorted to power or ground circuit in ESP® control module. Master cylinder pressure sensor signal is out of specified range in ESP® control module.ESP® control module

C1020/C1028: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check ESP® hydraulic unit/control module assembly power and ground circuit Check that ESP® hydraulic unit/control module assembly power supply circuit and ground circuit is in good condition referring to ESP® HYDRAULIC UNIT/CONTROL MODULE ASSEMBLY POWER SUPPLY AND GROUND CIRCUIT CHECK . Are check results OK?Substitute a known-good ESP® hydraulic unit/control module assembly and recheck.Repair ESP® hydraulic unit/control module assembly power or ground circuit.

C1020/C1028: SYMPTOM TROUBLESHOOTING REFERENCE CHART

Scheme 12

Scheme 12: Wiring Diagram
DTC Detecting ConditionTrouble Area
C1021, C1025, C1031, C1035: Wheel speed sensor circuit is opened, shorted to power, ground and/or each other circuit. C1022, C1026, C1032, C1036: Wheel speed is different from other wheel speed (vehicle speed) for more than specified time. Abnormal wheel speed sensor signal is detected for more than specified time.Wheel speed sensor Wheel speed sensor circuit Wheel speed sensor encoder ESP® control module

C1021/C1022/C1025/C1026/C1031/C1032/C1035/C1036: SYMPTOM DIAGNOSIS REFERENCE CHART

Note. When the vehicle was operated in any of the following ways, one of these DTCs may be set even when the sensor is in good condition. If such possibility is suspected, clear DTC once referring to DTC CLEARANCE and after performing the driving test as described in Step 2 of Electronic Stability Program Check , check whether or not any abnormality exists. The vehicle was driven with parking brake pulled. Wheel spin occurred while driving. Wheel(s) was turned while the vehicle was jacked up. The vehicle was stuck.

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check tire condition Check that tire pressure is specifications. Are they in good condition?Go to Step 3.Replace tire or adjust tire pressure and recheck.
3Wheel speed sensor circuit check Disconnect ESP® hydraulic unit/control module connector and applicable wheel speed sensor connector with ignition switch turned OFF. Check for proper connection to ESP® hydraulic unit/control module connector at applicable terminals and terminals of applicable wheel speed sensor. If OK then check applicable wheel speed sensor circuit for open, short and high resistance. Is each applicable wheel speed sensor circuit in good condition?Go to Step 4.Repair circuit and recheck.
4Wheel speed sensor check Inspection applicable wheel speed sensor referring to FRONT/REAR WHEEL SPEED SENSOR INSPECTION . Is it in good condition?Go to Step 5.Clean or replace.
5Wheel speed sensor encoder check Inspection applicable wheel speed sensor encoder referring to FRONT WHEEL SPEED SENSOR ENCODER ON-VEHICLE INSPECTION and/or REAR WHEEL SPEED SENSOR ENCODER ON-VEHICLE INSPECTION . Is it in good condition?Go to Step 6.Clean or replace wheel hub assembly.
6Wheel speed sensor signal check Inspection applicable wheel speed sensor referring to FRONT/REAR WHEEL SPEED SENSOR ON-VEHICLE INSPECTION . Is it in good condition?Substitute a known-good wheel hub assembly and recheck. If DTC detected, substitute a known-good ESP® hydraulic unit/control module and recheck.Replace wheel speed sensor and recheck.

C1021/C1022/C1025/C1026/C1031/C1032/C1035/C1036: SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting ConditionTrouble Area
Steering angle sensor internal defect is detected. Steering angle sensor signal is out of specified range. Vehicle behavior and steering angle sensor signal is disagreed.CAN communication circuit Steering angle sensor ESP® control module

C1024: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2DTC check for ESP® Connect SUZUKI scan tool to DLC with ignition switch turned OFF. Turn ignition switch ON and check DTC for ESP®. Are DTC U0073 and/or U0126 detected?Go to applicable DTC troubleshooting.Go to Step 3.
3Check steering angle sensor Check steering angle sensor referring to STEERING ANGLE SENSOR ON-VEHICLE INSPECTION . Is it good condition?Substitute a known-good ESP® hydraulic unit/control module assembly and recheck.Substitute a known-good steering angle sensor and recheck.

C1024: SYMPTOM TROUBLESHOOTING REFERENCE CHART

Scheme 13

Scheme 13: Wiring Diagram
DTC Detecting ConditionTrouble Area
ESP® OFF switch keeps ON for specified time. ESP® OFF switch circuit is shorted to ground.ESP® OFF switch ESP® OFF switch circuit ESP® control module

C1027: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check ESP® OFF switch Turn ignition switch to OFF position. Remove ESP® OFF switch referring to ESP® OFF SWITCH REMOVAL AND INSTALLATION . Check for proper connection at each terminal of ESP® OFF switch. If OK, then check ESP® OFF switch referring to ESP® OFF SWITCH INSPECTION . Is it good condition?Go to Step 3.Replace ESP® OFF switch.
3Check ESP® OFF switch circuit Disconnect ESP® control module connector. Check for proper connection to ESP® control module connector at "E08-30" terminal. If OK, then check resistance between connector terminal "E08-30" and vehicle body ground. Is resistance infinity?Substitute a known-good ESP® hydraulic unit/control module assembly and recheck."GRN/YEL" wire circuit is shorted to ground.

C1027: SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting ConditionTrouble Area
Two or more wheel speed sensor signals seem to be effected by temporary failure suspicion at the same time. Two wheels or more are controlled by ABS for more than specified time.Wheel speed sensor Wheel speed sensor circuit Wheel speed sensor encoder ESP® control module Tire (flat tire)

C1033: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check DTC for ESP® Connect SUZUKI scan tool to DLC with ignition switch turned OFF. Turn ignition switch ON and check DTC for ESP®. Is DTC C1021, C1022, C1025, C1026, C1031, C1032, C1035 and/or C1036 detected together?Go to DTC C1021/C1022/C1025/C1026/C1031/C1032/C1035/C1036: WHEEL SPEED SENSOR CIRCUIT FAILURE/RANGE/PERFORMANCE and recheck.Go to Step 3.
3Check tire condition Check that tire pressure is specifications. Are they in good condition?Go to Step 3.Replace tire or adjust tire pressure and recheck.
4Wheel speed sensor circuit check Disconnect ESP® hydraulic unit/control module connector and all wheel speed sensor connectors with ignition switch turned OFF. Check for proper connection to ESP® hydraulic unit/control module connector and terminals of wheel speed sensor. If OK then check all wheel speed sensors circuit for open, short and high resistance. Are wheel speed sensor circuits in good condition?Go to Step 5.Repair circuit and recheck.
5Wheel speed sensor check Inspection all wheel speed sensors referring to FRONT/REAR WHEEL SPEED SENSOR INSPECTION . Are they in good condition?Go to Step 6.Clean or replace.
6Wheel speed sensor encoder check Inspection all wheel speed sensor encoders referring to FRONT WHEEL SPEED SENSOR ENCODER ON-VEHICLE INSPECTION and/or REAR WHEEL SPEED SENSOR ENCODER ON-VEHICLE INSPECTION . Are they in good condition?Go to Step 7.Clean or replace wheel hub assembly.
7Wheel speed sensor signal check Inspection all wheel speed sensors referring to FRONT/REAR WHEEL SPEED SENSOR ON-VEHICLE INSPECTION . Are they in good condition?Substitute a known-good wheel hub assembly and recheck. If DTC detected, substitute a known-good ESP® hydraulic unit/control module and recheck.Replace wheel speed sensor and recheck.

C1033: SYMPTOM TROUBLESHOOTING REFERENCE CHART

Scheme 14

Scheme 14: Wiring Diagram
DTC Detecting ConditionTrouble Area
DTC C1034: Power supply voltage of yaw rate/G sensor is too high or low. DTC C1039: Yaw rate/G sensor internal failure is detected. Abnormal signal from yaw rate/G sensor is detected.Yaw rate/G sensor power supply circuit Yaw rate/G sensor assembly ESP® control module

C1034/C1039: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2DTC check for ESP® Connect SUZUKI scan tool to DLC with ignition switch turned OFF. Turn ignition switch ON and check DTC for ESP®. Are DTC U0073 and/or U0123 detected?Go to applicable DTC troubleshooting.Go to Step 3.
3Check fuse Is circuit fuse for yaw rate/G sensor in good condition?Go to Step 4.Replace fuse and check for short circuit to ground.
4Check yaw rate/G sensor power supply circuit Turn ignition switch to OFF position. Disconnect yaw rate/G sensor connector. Check for proper connection to yaw rate/G sensor connector terminals at "L34-1" and "L34-4". If OK, then measure voltage between connector terminal "L34-1" and vehicle body ground with ignition switch turned ON. Is it 10 - 14 V?Go to Step 5."GRN/ORN" wire circuit open or high resistance.
5Check yaw rate/G sensor ground circuit Measure resistance between connector terminal "L34-4" and vehicle body ground with ignition switch turned OFF. Is resistance less than 2 ohms?Substitute a known-good yaw rate/G sensor and recheck. If DTC C1034 and/or C1039 is still detected, substitute a known-good ESP® hydraulic unit/control module assembly and recheck."BLK/ORN" wire circuit open or high resistance.

C1034/C1039: SYMPTOM TROUBLESHOOTING REFERENCE CHART

Scheme 15

Scheme 15: Wiring Diagram
DTC Detecting ConditionTrouble Area
Power supply voltage to steering angle sensor is too low.Steering angle sensor power supply circuit Steering angle sensor ESP® control module

C1037: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2Go to ELECTRONIC STABILITY PROGRAM CHECK .
2DTC check for ESP® Connect SUZUKI scan tool to DLC with ignition switch turned OFF. Turn ignition switch ON and check DTC for ESP®. Are DTC U0073 and/or U0126 detected?Go to applicable DTC troubleshooting.Go to Step 3.
3Check fuse Check circuit fuses for steering angle sensor and its circuit. Is it good condition?Go to Step 4.Replace fuse and check for short circuit to ground.
4Check steering angle sensor power supply circuit Turn ignition switch to OFF position. Disconnect steering angle sensor connector. Check for proper connection to steering angle sensor connector terminals at "G33-2" and "G33-3". If OK, then measure voltage between connector terminal "G33-3" and vehicle body ground. Is it 10 - 14 V?Go to Step 4."WHT/RED" wire circuit open.
5Check steering angle sensor ground circuit Turn ignition switch to OFF position. Measure resistance between connector terminal "G33-2" and vehicle body ground. Is resistance less than 2 ohms?Substitute a known-good steering angle sensor and recheck. If DTC C1037 is still detected, substitute a known-good ESP® hydraulic unit/control module assembly and recheck."BLK/ORN" wire circuit open or high resistance.

C1037: SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting ConditionTrouble Area
ESP® control module rolling counter failure is detected by steering angle sensor.CAN communication circuit Steering angle sensor ESP® control module

C1038: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check DTC for ESP® Connect SUZUKI scan tool to DLC with ignition switch turned OFF. Turn ignition switch ON and check DTC. Is there any DTC(s) other than C1038 and C1096?Go to applicable DTC troubleshooting.Substitute a known-good steering angle sensor and recheck. If DTC C1038 is still detected, substitute a known-good ESP® hydraulic unit control module assembly and recheck.

C1038: SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting ConditionTrouble Area
ESP® control is active for more than specified time. ESP® control module requested pressure reduction or keeping all wheel speed sensor for more than specified time.ESP® control module

C1040: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performedGo to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check DTC for ESP® Connect SUZUKI scan tool to DLC with ignition switch turned OFF. Turn ignition switch ON and check DTC for ESP®. Is there any DTC(s) other than C1040?Go to applicable DTC troubleshooting.Substitute a known-good ESP® hydraulic unit/control module assembly and recheck.

C1040: SYMPTOM TROUBLESHOOTING REFERENCE CHART

Scheme 16

Scheme 16: Wiring Diagram
DTC Detecting ConditionTrouble Area
Solenoid valve circuit is opened, shorted to power, ground and/or each valve in ESP® hydraulic unit/control module assembly. Mismatching solenoid output and solenoid monitor is detected.Solenoid valve power supply circuit ESP® control module

C1041/C1042/C1043/C1044/C1045/C1046/C1051/C1052/C1053/C1054/C1055/C1056: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2ESP® hydraulic unit/control module power supply circuit check Turn ignition switch to OFF position. Disconnect ESP® control module connector. Check for proper connection to ESP® control module connector at terminals "E08-1" and "E08-14". If OK, then measure voltage between terminals "E08-1" and "E08-14" of ESP® control module connector. Is it 10 - 14 V?Substitute a known-good ESP® hydraulic unit/control module assembly and recheck."WHT/BLU" or "BLK" circuit open or high resistance.

C1041/C1042/C1043/C1044/C1045/C1046/C1051/C1052/C1053/C1054/C1055/C1056: SYMPTOM TROUBLESHOOTING REFERENCE CHART

Scheme 17

Scheme 17: Wiring Diagram
DTC Detecting ConditionTrouble Area
ESP® control module power supply voltage is too high or too low.ESP® control module power supply circuit ESP® control module

C1057: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to " ELECTRONIC STABILITY PROGRAM CHECK ".
2Check ESP® hydraulic unit/control module assembly power supply and ground circuit Check that ESP® hydraulic unit/control module assembly power supply circuit and ground circuit is in good condition referring to ESP® HYDRAULIC UNIT/CONTROL MODULE ASSEMBLY POWER SUPPLY AND GROUND CIRCUIT CHECK . Are check results OK?Go to Step 3.Repair ESP® hydraulic unit/control module assembly power supply or ground circuit.
3ESP® hydraulic unit/control module power supply voltage check Measure battery voltage with engine running at 3000 RPM. Is voltage 15 V or less?Substitute a known-good ESP® hydraulic unit/control module assembly and recheck.Check charging system referring to GENERATOR TEST .

C1057: SYMPTOM TROUBLESHOOTING REFERENCE CHART

Scheme 18

Scheme 18: Wiring Diagram
DTC Detecting ConditionTrouble Area
Defective pump motor and/or motor power supply voltage is too low. Pump motor circuit in ESP® control module is opened, shorted to power or ground circuit.Pump motor and/or motor driver power supply circuit ESP® control module

C1061: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check ESP® hydraulic unit/control module assembly power supply and ground circuit Check that ESP® hydraulic unit/control module assembly power supply circuit and ground circuit is in good condition referring to ESP® HYDRAULIC UNIT/CONTROL MODULE ASSEMBLY POWER SUPPLY AND GROUND CIRCUIT CHECK . Are check results OK?Substitute a known-good ESP® hydraulic unit/control module assembly and recheck.Repair ESP® hydraulic unit/control module assembly power supply or ground circuit.

C1061: SYMPTOM TROUBLESHOOTING REFERENCE CHART

Scheme 19

Scheme 19: Wiring Diagram
DTC Detecting ConditionTrouble Area
Solenoid valve power supply driver circuit is opened, shorted to power and ground circuit in ESP® control module. Solenoid valve power supply voltage is too low. Solenoid valve power supply driver is stuck to ON or OFF position. Output circuit from control unit is opened or shorted in ESP® control module. Mismatching solenoid output and solenoid monitor is detected.Solenoid valve power supply circuit ESP® control module

C1063: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check ESP® hydraulic unit/control module assembly power supply and ground circuit Check that ESP® hydraulic unit/control module assembly power supply circuit and ground circuit is in good condition referring to ESP® HYDRAULIC UNIT/CONTROL MODULE ASSEMBLY POWER SUPPLY AND GROUND CIRCUIT CHECK . Are check results OK?Substitute a known-good ESP® hydraulic unit/control module assembly and recheck.Repair ESP® hydraulic unit/control module assembly power supply or ground circuit.

C1063: SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting ConditionTrouble Area
ESP® control module internal defect is detected.ESP® control module

C1071: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check ESP® hydraulic unit/control module assembly power supply and ground circuit Check that ESP® hydraulic unit/control module assembly power supply circuit and ground circuit is in good condition referring to ESP® HYDRAULIC UNIT/CONTROL MODULE ASSEMBLY POWER SUPPLY AND GROUND CIRCUIT CHECK . Are check results OK?Substitute a known-good ESP® hydraulic unit/control module assembly and recheck.Repair ESP® hydraulic unit/control module assembly power supply or ground circuit.

C1071: SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting ConditionTrouble Area
C1075: Missing steering angle sensor calibration point data is detected.Steering angle sensor Steering angle sensor calibration is incompleted ESP® control module

C1075: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2DTC check for ESP® Connect SUZUKI scan tool to DLC with ignition switch turned OFF. Turn ignition switch ON and check DTC for ESP®. Is there any DTC(s) other than C1075?Go to applicable DTC troubleshooting.Go to Step 3.
3Check sensor calibration Calibrate steering angle sensor referring to SENSOR CALIBRATION OF ESP® . Clear all DTC(s) and check DTC for ESP®. Is DTC C1075 still detected?Substitute a known-good steering angle sensor and recheck. If DTC C1075 is still detected, substitute a known-good ESP® hydraulic unit/control module assembly and recheck.Calibration was incompleted.

C1075: SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting ConditionTrouble Area
C1091: ECM sent invalid signal to ESP® control module.Engine control system ECM ESP® control module
C1094: ECM sent invalid signal of torque control to ESP® control module

C1091/C1094: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2DTC check for ECM Connect SUZUKI scan tool to DLC with ignition switch turned OFF. Turn ignition switch ON and check DTC for ECM. Is there any DTC(s)?Go to applicable DTC troubleshooting.Substitute a known-good ESP® hydraulic unit/control module assembly and recheck.

C1091/C1094: SYMPTOM TROUBLESHOOTING REFERENCE CHART

DTC Detecting ConditionTrouble Area
Yaw rate/G sensor assembly message counter error is detected by ESP® control module.CAN communication circuit Yaw rate/G sensor assembly ESP® control module

C1096: SYMPTOM DIAGNOSIS REFERENCE CHART

StepActionYESNO
1Was "Electronic Stability Program Check" performed?Go to Step 2.Go to ELECTRONIC STABILITY PROGRAM CHECK .
2Check DTC Connect SUZUKI scan tool to DLC with ignition switch turned OFF. Turn ignition switch ON and check DTC. Is there any DTC(s) other than C1038 and C1096?Go to applicable DTC troubleshooting.Substitute a known-good yaw rate/G sensor assembly and recheck. If DTC C1096 is still detected, substitute a known-good ESP® hydraulic unit control module assembly and recheck.

C1096: SYMPTOM TROUBLESHOOTING REFERENCE CHART

StepActionYESNO
1Check fuse Are main fuses and circuit fuses for ESP® in good condition?Go to Step 2.Replace fuse and check for short circuit to ground.
2Check ESP® control module power supply circuit Turn ignition switch to OFF position. Disconnect ESP® control module connector. Check for proper connection to ESP® control module connector at terminals "E08-8", "E08-14", "E08-1", "E08-26" and "E08-38". If OK, then turn ignition switch to ON position and measure voltage between terminal "E08-8" and vehicle body ground. Is voltage less than 10 V?Go to Step 3."GRN/ORN" circuit open.
3Check pump motor and solenoid valve power supply circuit Turn ignition switch to OFF position. Measure voltage between each terminals of "E08-1", "E08-26" and vehicle body ground. Are voltage less than 10 V?Go to Step 4."WHT/BLU" and/or "WHT/RED" circuit open.
4Check ESP® hydraulic unit/control module assembly ground circuit Measure resistance between each terminal of "E08-14", "E08-38" and vehicle body ground. Is resistance less than 2 ohms?ESP® hydraulic unit/control module assembly power supply and ground circuits are in good condition."BLK" circuit open or high resistance.

ESP® HYDRAULIC UNIT/CONTROL MODULE SYMPTOM TROUBLESHOOTING REFERENCE CHART

ESP® Hydraulic Unit/Control Module Assembly On-Vehicle Inspection

CAUTIONNever disassemble ESP® hydraulic unit/control module assembly, loosen blind plug or remove motor. Performing any of these prohibited services will affect original performance of ESP® hydraulic unit/control module assembly.

Check hydraulic unit for fluid leakage.

If any, replace.

Front/Rear Wheel Speed Sensor On-Vehicle Inspection

Refer to FRONT AND REAR WHEEL SPEED SENSOR ON-VEHICLE INSPECTION .

Front/Rear Wheel Speed Sensor Inspection

Refer to FRONT AND REAR WHEEL SPEED SENSOR INSPECTION .

Front Wheel Speed Sensor Encoder On-Vehicle Inspection

Refer to FRONT AND REAR WHEEL SPEED SENSOR ON-VEHICLE INSPECTION .

Rear Wheel Speed Sensor Encoder On-Vehicle Inspection

Refer to FRONT AND REAR WHEEL SPEED SENSOR ON-VEHICLE INSPECTION .

Yaw Rate/G Sensor Inspection

Reference: YAW RATE/G SENSOR REMOVAL AND INSTALLATION

  1. Check sensor for dents, cracks or deformation.
  2. Check sensor connector (sensor side and harness side) and sensor connector lock mechanism for damage or crack.
  3. Check connector terminals for bend, corrosion or rust.

If it is found faulty, replace yaw rate/G sensor.

Scheme 20

Scheme 20

Steering Angle Sensor On-Vehicle Inspection

CAUTIONBefore each inspection, confirm steering angle sensor calibration is completed. If calibration is incompleted, calibrate sensor referring to SENSOR CALIBRATION OF ESP® .

Scheme 21

Scheme 21

Scheme 22

Scheme 22
  1. Connect SUZUKI scan tool to DLC (1) with ignition switch OFF. Special Tool (A): SUZUKI scan tool (SUZUKI-SDT)
  2. Turn ignition switch to ON position and select menu "Data List" mode of SUZUKI scan tool. Refer to scan tool operators manual for further details.
  3. Check "Steering angle Sen" under "Data List" of SUZUKI scan tool in the following steering wheel conditions. Front wheels in straight-ahead position Rotate steering wheel a round in clockwise (counter clockwise) from straight-ahead position If steering angle condition is out of specification, replace steering angle sensor. Steering angle Specification STEERING ANGLE SPECIFICATION Vehicle condition Steering angle Front wheels in straight-ahead position 0 ± 3° Rotate steering wheel a round in clockwise 360 ± 3° Rotate steering wheel a round in counterclockwise -360 ± 3°

Steering Angle Sensor Inspection

  1. Check sensor for dents, cracks or deformation.
  2. Check sensor connector (sensor side and harness side) and sensor connector lock mechanism for damage or crack.
  3. Check connector terminals for bend, corrosion or rust.

If it is found faulty, replace steering angle sensor (1).

Scheme 23

Scheme 23

Scheme 24

Scheme 24: Removal
  1. Disconnect negative (-) cable at battery.
  2. Remove rear console box referring to «CONSOLE BOX COMPONENTS»(ref-514561-S29435778172012112100000) .
  3. Disconnect ESP® OFF switch coupler.
  4. Remove ESP® OFF switch (1) from rear console box.

ESP® OFF Switch Inspection

Reference: ESP® OFF SWITCH REMOVAL AND INSTALLATION

Check for continuity between terminals at each switch position.

If check result is not as specified, replace ESP® OFF switch (1).

Scheme 25

Scheme 25: ESP® OFF Switch Inspection