Contents Wiring diagrams Section: Transfer Case All sections

Transfer Assembly: Other Suzuki Kizashi I

Transfer Case 2 illustrations ~233 words

Remounting

Reverse dismounting procedure, noting the following points

CAUTIONCare should be taken not to damage CVT case while installing the transfer.

Scheme 93

Scheme 93
  1. Apply grease to new O-ring (1), and install it from transfer left case (2).
  2. Apply grease to transfer left case as shown in figure. "A": Grease 99000-25011 (SUZUKI Super Grease A)
  3. Tighten transfer stiffener bolts (1) in numerical order as shown figure.

Scheme 94

Scheme 94
  1. Temporarily tighten transfer stiffener bolts in numerical order ("1" - "2") temporarily.
  2. Press transfer stiffener (2) against transfer and tighten transfer stiffener bolts to specified torque in numerical order ("3" - "6"). Tightening torque Transfer stiffener bolt* (a): 55 N.m (5.6 kg-m, 40.5 lbf-ft)
  3. Recheck that transfer stiffener bolts are tightened in numerical order ("7" - "9").
  1. Tighten transfer bolts and nut to specified torque. Tightening torque Transfer bolt: 88 N.m (9.0 kg-m, 65.0 lbf-ft) Transfer nut: 88 N.m (9.0 kg-m, 65.0 lbf-ft)
  2. Tighten engine rear mounting bracket No. 1 bolts to specified torque, «ENGINE MOUNTINGS COMPONENTS»(ref-585578-S18230687082013111200000) .
  3. Install right side front drive shaft, see «FRONT DRIVE SHAFT ASSEMBLY REMOVAL AND INSTALLATION»(ref-585617-S17552051012013111200000) .
  4. Install propeller Shaft, see «PROPELLER SHAFT ASSEMBLY REMOVAL AND INSTALLATION»(ref-585627-S40086012832013111200000) .
  5. Install exhaust pipe No. 1 and No. 2, see «EXHAUST PIPE AND MUFFLER REMOVAL AND INSTALLATION»(ref-585626-S04205661602013111200000) .
  6. Fill following oil and fluid. Transfer oil: «Transfer Oil Change»(ref-585625-S30391754522013111200000) CVT fluid: «CVT FLUID CHANGE»(ref-585587-S28544723892013111200000)
MaterialSUZUKI recommended product or Specification
GreaseSUZUKI Super Grease AP/No.: 99000-25011
SealantSUZUKI Bond No. 1217GP/No.: 99000-31260

RECOMMENDED SERVICE MATERIAL SPECIFICATION

Note. Required service material is also described in the following. TRANSFER ASSEMBLY COMPONENTS