Home ReviewsRefund
Home/Suzuki/Grand Vitara/Suzuki Grand Vitara II (2005-2008)/Repair manual/Transfer/Installation
Contents Section: Transfer All sections

Installation Suzuki Grand Vitara II

Transfer 5 illustrations ~304 words

Installation

Reverse removal procedure.

Check continuity between following terminals when transfer switch (1) operated at each position.

Switch positionTerminal
? (2)1 - 2
N (3)1 - 2 - 3
4H (4)1 - 3
4H-lock (5)1 - 3 - 4
4L-lock (6)1 - 4

TERMINALS CONTINUITY CHART

Scheme 41

Scheme 41
Scheme 41

Scheme 42

Scheme 42: Removal
Scheme 42: Removal
  1. Disconnect negative (-) cable from battery.
  2. If the vehicle is equipped with air bag system, disable air bag system. Refer to «DISABLING AIR BAG SYSTEM (ADVANCED AIR BAG)»(/suzuki/grand-vitara/ii-2005-2008/remont/airbag/#air-bag-system) or «DISABLING AIR BAG SYSTEM (EXCEPT ADVANCED AIR BAG)»(/suzuki/grand-vitara/ii-2005-2008/remont/airbag/#air-bag-system) .
  3. Disconnect connectors from 4WD control module (1).
  4. Remove 4WD control module with TCM by removing its nuts, and then separate 4WD control module and TCM.

Reverse removal procedure for installation noting the following.

  1. Connect 4WD control module connectors securely.
  2. If the vehicle is equipped with air bag system, be sure to enable air bag system after 4WD control module is back in place. Refer to «ENABLING AIR BAG SYSTEM (ADVANCED AIR BAG)»(/suzuki/grand-vitara/ii-2005-2008/remont/airbag/#air-bag-system) or «ENABLING AIR BAG SYSTEM (EXCEPT ADVANCED AIR BAG)»(/suzuki/grand-vitara/ii-2005-2008/remont/airbag/#air-bag-system) .

Scheme 43

Scheme 43: Dismounting
Scheme 43: Dismounting

Scheme 44

Scheme 44
Scheme 44

Scheme 45

Scheme 45
Scheme 45
  1. Shift transfer to 4H position operating transfer switch.
  2. Disconnect negative (-) cable from battery.
  3. Remove gear shift control lever (for M/T model) referring to «TRANSMISSION SHIFT CONTROL LEVER REMOVAL AND INSTALLATION»(/suzuki/grand-vitara/ii-2005-2008/remont/manual-trans/#manual-transmission) .
  4. Drain transfer oil.
  5. Remove front propeller shaft (1) and rear propeller shaft (2) referring to «PROPELLER SHAFT REMOVAL AND INSTALLATION»(/suzuki/grand-vitara/ii-2005-2008/remont/driveshaft-universal-joints/#propeller-shaft) .
  6. Remove exhaust center pipe (3) referring to «MUFFLER REMOVAL AND INSTALLATION»(/suzuki/grand-vitara/ii-2005-2008/remont/exhaust/#engine-exhaust-system__muffler-removal-and-installation) .
  7. Disconnect transfer actuator connector (4), center differential lock switch connector (5), 4L/N switch connector (6).
  8. Support engine rear mounting member (1) with transmission jack (2).
  9. Remove engine rear mounting bolts (3), and then slant the transmission with transfer.
  10. Remove gear shift control lever rear case from transfer (for M/T model).
  11. Remove transfer to transmission bolts (upper side), and then install engine rear mounting member with transmission and transfer.
  12. Support transfer assembly (1) with transmission jack.
  13. Remove transfer to transmission bolts (lower side) (2), and then lower transfer assembly.