Contents Wiring diagrams Section: Automatic Trans All sections

Overhaul - 4-SPEED: Specifications Suzuki Esteem I

FLUID CAPACITIES

Transaxle fluid capacities in TRANSAXLE FLUID CAPACITIES table are approximate. Correct fluid level should be determined using dipstick.

ApplicationDrain & Refill - Qts. (L) (2)Overhaul - Qts. (L)
1.6L2.9 (2.7)6.0 (5.7)
1.8L2.9 (2.7)6.2 (5.9)
(1) Fluid capacities listed are approximate. Always fill to specified area on dipstick (if equipped). (2) Drain and refill capacity does not include torque converter.
(1)Fluid capacities listed are approximate. Always fill to specified area on dipstick (if equipped).
(2)Drain and refill capacity does not include torque converter.

TRANSAXLE FLUID CAPACITIES (1)

TORQUE CONVERTER

Note. Torque converter is a sealed unit and must be serviced as a complete assembly. Torque converter and transmission oil cooler must be thoroughly cleaned and flushed if transmission fluid is contaminated. Manufacturer does not provide inspection procedures for torque converter.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Oil Cooler Pipes26 (35)
Oil Pump-To-Transaxle Case Bolt18 (25)
Ring Gear-To-Differential Housing Bolt72 (98)
Transaxle Housing-To-Transaxle Case Bolt22 (30)
Transaxle Rear Cover Bolt18 (25)
Transaxle Side Cover Bolt18 (25)
Transmission Range Switch Bolt15 (20)
VSS Lock Nut-To-Counter Driven Gear91 (123)
2nd-4th Brake Piston Rod Lock Nut15 (11)
INCH Lbs. (N.m)
Forward Clutch Revolution Sensor Bolt48 (5.4)
Front Valve Body Cover Bolt60 (6.8)
Front Valve Body-To-Rear Valve Body Bolt60 (6.8)
Interlock Cable Bracket Nut114 (12.9)
Manual Detent Spring Bolt90 (10.2)
Manual Shift Lever Nut60 (6.8)
Oil Filler Tube Bolt48 (5.4)
Oil Reservoir Plate Bolt48 (5.4)
Oil Strainer Bolt48 (5.4)
Parking Lock Pawl Bracket Bolt90 (10.2)
Rear Valve Body Cover Bolt96 (10.8)
Solenoid Coupler Bolt48 (5.4)
Solenoid-To-Valve Body Bolt60 (6.8)
Speedometer Driven Gear Bolt48 (5.4)
Stator Shaft-To-Pump Body Bolt108 (12.2)
Transaxle Housing Bearing Retainer Bolt120 (13.6)
Transaxle Housing Lubrication Tube Bolt48 (5.4)
Transmission Range Switch Lock Nut60 (6.8)
Valve Body-To-Transaxle Bolt90 (10.2)
Vehicle Speed Sensor Bolt48 (5.4)

TORQUE SPECIFICATIONS

TRANSMISSION SPECIFICATIONS

ApplicationIn. (mm)
Differential Gear Thrust Play.0024-.0087 (.061-.221)
Piston Stroke
Coast Clutch.106-.119 (2.68-3.02)
Forward Clutch.030-.040 (.76-1.04)
Overdrive Clutch.030-.041 (.76-1.04)
1st-Reverse Brake.055-.087 (1.4-2.2)
2nd-4th Brake.078-.095 (2.0-2.4)
Pump Gear Clearance
Gear Tip
Standard.0005-.010 (.013-.25)
Service Limit.011 (.28)
Pump Body-To-Driven Gear
Standard.003-.006 (.08-.15)
Service Limit.011 (.28)
Pump Body-To-Gear Side
Standard.0008-.0019 (.020-.048)
Service Limit.0058 (.147)
Reverse Clutch Pack Clearance.025-.059 (.64-1.50)
Torque Converter Set-Back.929-1.002 (23.60-25.40)
INCH Lbs. (N.m)
Starting Torque (Bearing Preload)
Counter Drive Gear Subassembly.4-2.2 (.05-.25)
Differential Gear Assembly9-12 (1.0-1.4)
Transaxle Case Rotational Torque.4-1.3 (.05-.15)

TRANSMISSION SPECIFICATIONS