Contents Wiring diagrams Section: Hoist/jack All sections

General Information: Overview Suzuki Equator I

Hoist/jack 11 illustrations ~803 words

Description

This article explains "Removal, Disassembly, Installation, Inspection and Adjustment" and "Trouble Diagnoses".

Note. Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following instructions before diagnosing.

  1. Before performing trouble diagnoses, read the "Preliminary Check", the "Symptom Chart" or the "Work Flow".
  2. After repairs, re-check that the problem has been completely eliminated.
  3. Refer to Component Parts and Harness Connector Location for the Systems described in each article for identification/location of components and harness connectors.
  4. Refer to the Circuit Diagram for quick pinpoint check. If you need to check circuit continuity between harness connectors in more detail, such as when a sub-harness is used, refer to «WIRING DIAGRAM»(ref-375700-S32880622182010102800000) in each individual article and «HARNESS LAYOUT»(ref-375701-S25046587452010102800000) in appropriate article for identification of harness connectors.
  5. When checking circuit continuity, ignition switch should be OFF.
  6. Before checking voltage at connectors, check battery voltage.
  7. After accomplishing the Diagnostic Procedures and Electrical Components Inspection, make sure that all harness connectors are reconnected as they were.

Scheme 2

Scheme 2: HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES
  1. Work and diagnostic procedure Start to diagnose a problem using procedures indicated in enclosed test groups.
  2. Questions and required results Questions and required results are indicated in bold type in test group. The meaning of are as follows: a. Battery voltage --> 11 - 14V or approximately 12V b. Voltage: Approximately 0V --> Less than 1V
  3. Symbol used in illustration Symbols included in illustrations refer to «MEASUREMENTS OR PROCEDURES»(ref-375700-S32669090872010102800000) . Before diagnosing a problem, familiarize yourself with each symbol. Refer to " «CONNECTOR SYMBOLS»(ref-375700-S05519806782010102800000) " in General Information article and " «KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES»(ref-375700-S32669090872010102800000) " below.
  4. Action items Next action for each test group is indicated based on result of each question. Test group number is shown in the left upper portion of each test group.
NumberItemDescription
1Power conditionThis shows the condition when the system receives battery positive voltage (can be operated).
2Fusible linkThe double line shows that this is a fusible link. The open circle shows current flow in, and the shaded circle shows current flow out.
3Fusible link/fuse locationThis shows the location of the fusible link or fuse in the fusible link or fuse box. For arrangement, refer to " POWER SUPPLY DIAGRAM ".
4FuseThe single line shows that this is a fuse. The open circle shows current flow in, and the shaded circle shows current flow out.
5Current ratingThis shows the current rating of the fusible link or fuse.
6ConnectorsThis shows that connector E3 is female and connector M1 is male. The G/R wire is located in the 1A terminal of both connectors. Terminal number with an alphabet (1A, 5B, etc.) indicates that the connector is SMJ connector. Refer to WIRING SYSTEMS , SMJ (SUPER MULTIPLE JUNCTION).
7Optional spliceThe open circle shows that the splice is optional depending on vehicle application.
8SpliceThe shaded circle shows that the splice is always on the vehicle.
9Illustration crossingThis arrow shows that the circuit continues to an adjacent illustration. The A will match with the A on the preceding or next illustration.
10Common connectorThe dotted lines between terminals show that these terminals are part of the same connector.
11Option abbreviationThis shows that the circuit is optional depending on vehicle application.
12RelayThis shows an internal representation of the relay. For details, refer to STANDARDIZED RELAY: DESCRIPTION .
13ConnectorsThis shows that the connector is connected to the body or a terminal with bolt or nut.
14Wire colorThis shows a code for the color of the wire.
B = Black W = White R = Red G = Green L = Blue Y = YellowLG = Light Green BR = Brown OR or O = Orange P = Pink PU or V (Violet) = Purple GY or GR = Gray SB = Sky Blue CH = Dark Brown DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe color as shown below: Example: L/W = Blue with White Stripe
15Option descriptionThis shows a description of the option abbreviation used in the illustration.
16SwitchThis shows that continuity exists between terminals 1 and 2 when the switch is in the A position. Continuity exists between terminals 1 and 3 when the switch is in the B position.
17Assembly partsConnector terminal in component shows that it is a harness incorporated assembly.
18Cell codeThis identifies each article of the wiring diagram by location, system and wiring diagram number.
19Current flow arrowArrow indicates electric current flow, especially where the direction of standard flow (vertically downward or horizontally from left to right) is difficult to follow. A double arrow shows that current can flow in either direction depending on circuit operation.
20System branchThis shows that the system branches to another system identified by cell code (article and system).
21Illustration crossingThis arrow shows that the circuit continues to another illustration identified by cell code. The C will match with the C on another illustration within the system other than the next or preceding illustrations.
22Shielded lineThe line enclosed by broken line circle shows shield wire.
23Component box in wave lineThis shows that another part of the component is also shown on another page (indicated by wave line) within the system.
24Component nameThis shows the name of a component.
25Connector numberThis shows the connector number. The letter shows which harness the connector is located in. Example: M : main harness. For detail and to locate the connector, refer to HARNESS LAYOUT . A coordinate grid is included for complex harnesses to aid in locating connectors.
26Ground (GND)The line spliced and grounded under wire color shows that ground line is spliced at the grounded connector.
27Ground (GND)This shows the ground connection. For detailed ground distribution information, refer to GROUND DISTRIBUTION .
28Connector viewsThis area shows the connector faces of the components in the wiring diagram on the illustration.
29Common componentConnectors enclosed in broken line show that these connectors belong to the same component.
30Connector colorThis shows a code for the color of the connector. For code meaning, refer to wire color codes, Number 14 of this chart.
31Fusible link and fuse boxThis shows the arrangement of fusible link(s) and fuse(s), used for connector views of " POWER SUPPLY DIAGRAM ". The open square shows current flow in, and the shaded square shows current flow out.
32Reference areaThis shows that more information on the Super Multiple Junction (SMJ) and Joint Connectors (J/C) exists. Refer to " REFERENCE AREA " for details.

ITEM DESCRIPTION CHART

Scheme 3

Scheme 3: Harness Indication
  1. Letter designations next to test meter probe indicate harness (connector) wire color.
  2. Connector numbers in a single circle M33 indicate harness connectors.

Note. Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following instructions before diagnosing.

  1. Before performing trouble diagnoses, read the "Work Flow" in each article.
  2. After repairs, re-check that the problem has been completely eliminated.
  3. Refer to Component Parts and Harness Connector Location for the Systems described in each article for identification/location of components and harness connectors.
  4. When checking circuit continuity, ignition switch should be OFF.
  5. Refer to the Circuit Diagram for quick pinpoint check. If you need to check circuit continuity between harness connectors in more detail, such as when a sub-harness is used, refer to «WIRING DIAGRAM»(ref-375700-S32880622182010102800000) in each individual article and «HARNESS LAYOUT»(ref-375701-S25046587452010102800000) for identification of harness connectors.
  6. Before checking voltage at connectors, check battery voltage.
  7. After accomplishing the Diagnosis Procedures and Electrical Components Inspection, make sure that all harness connectors are reconnected as they were.

Scheme 4

Scheme 4: How to Follow Test Groups in Trouble Diagnosis
  1. Test group number and test group title Test group number and test group title are shown in the upper portion of each test group.
  2. Work and diagnosis procedure Start to diagnose a problem using procedures indicated in enclosed test groups.
  3. Questions and results Questions and required results are indicated in test group.
  4. Action Next action for each test group is indicated based on result of each question.

Scheme 5

Scheme 5: Key to Symbols Signifying Measurements or Procedures

Scheme 6

Scheme 6
NumberItemDescription
1Power supplyThis means the power supply of fusible link or fuse.
2Fusible link"X" means the fusible link.
3Number of fusible link/fuseThis means the number of fusible link or fuse location.
4Fuse"/" means the fuse.
5Current rating of fusible link/fuseThis means the current rating of the fusible link or fuse.
6Optional spliceThe open circle shows that the splice is optional depending on vehicle application.
7Connector numberThe letter shows which harness the connector is located in. Example "M": main harness. For detail and to locate the connector, refer to ELECTRICAL UNITS LOCATION , HARNESS LAYOUT
8SpliceThe shaded circle "•" means the splice.
9Illustration crossingThis circuit continues to an adjacent Illustration.
10Option abbreviationThis means the vehicle specifications which layouts the circuit between "o".
11RelayThis shows an internal representation of the relay.
12Option descriptionThis shows a description of the option abbreviation used on the page.
13SwitchThis shows that continuity exists between terminals 1 and 2 when the switch is in the A position. Continuity exists between terminals 1 and 3 when the switch is in the B position.
14Circuit (Wiring)This means the wiring.
15System branchThis shows that the circuit is branched to other systems.
16Shielded lineThe line enclosed by broken line circle shows shield wire.
17Component nameThis shows the name of a component.
18Ground (GND)This shows the ground connection.
19ConnectorThis means the connector information. This unit-side is described by the connector symbols.
20ConnectorsThis means that a transmission line bypasses two connectors or more.
21Wire colorThis shows a code for the color of the wire.
B = Black W = White R = Red G = Green L = Blue Y = Yellow LG = Light GreenBR = Brown OR or O = Orange P = Pink PU or V (Violet) = Purple GY or GR = Gray SB = Sky Blue CH = Dark Brown DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe color as shown below: Example: L/W = Blue with White Stripe
22Terminal numberThis means the terminal number of a connector.

ITEM DESCRIPTION CHART

Abbreviations

The following ABBREVIATIONS are used

ABBREVIATIONDESCRIPTION
A/CAir Conditioner
A/TAutomatic Transaxle/Transmission
ATFAutomatic Transmission Fluid
AWDAll wheel drive
D 1Drive range 1st gear
D 2Drive range 2nd gear
D 3Drive range 3rd gear
D 4Drive range 4th gear
ESP®Electronic Stability Program
FR, RRFront, Rear
LH, RHLeft-Hand, Right-Hand
ODOverdrive
P/SPower Steering
SAESociety of Automotive Engineers, Inc.
SDSService Data and Specifications
SSTSpecial Service Tools
2WD2-Wheel Drive
2 22nd range 2nd gear
2 12nd range 1st gear
1 21st range 2nd gear
1 11st range 1st gear

ABBREVIATIONS CHART

Note. ESP® is a registered trademark of Daimler Chrysler AG.

Identification Information: Model Variation

PositionCharacterQualifierDefinition
1BBody typeB: King Cab
C: Crew Cab
2LKEngineLK: VQ40DE
3DB: QR25DE
4AAxleA: 2WD
N: 4WD
G: Long Bed 2WD
U: Long Bed 4WD
5LDriveL: LH
6RGradeR: XE
T: SE
V: LE
U: Pro-4X
7NTransmissionF: 5-speed manual transmission
N: 5-speed automatic transmission
Y: 6-speed manual transmission
8S54ModelS54 Equator
9
10
11EIntakeE: EGI
12UZoneN: Canada
U: Federal
13OEquipment
14XXXXXOption CodesOption Codes
15
16
17
18

IDENTIFICATION INFORMATION - MODEL VARIATION

Scheme 7

Scheme 7: Identification Information: Identification Number

VEHICLE IDENTIFICATION NUMBER ARRANGEMENT

PositionCharacterQualifierDefinition
15Z6Manufacturer5Z6: USA produced multi-purpose vehicle
2
3
4AEngine typeA: VQ40DE
B: QR25DE
5DModel codeD0: S-D40 SUZUKI EQUATOR
60
76Body type6: King Cab
7: Crew Cab
9: Crew cab extra long
8UGross vehicle weight ratingU: 2WD, 4-wheel ABS, Class D
W: 4WD, 4-wheel ABS, Class D
T: 2WD, 4-wheel ABS, Class C
9*Check digit(0 to 9 or X) The code for the check digit is determined by a mathematical computation.
109Model year2009
11CManufacturing plantC: Smyrna, Tennessee
12XXXXXXVehicle serial numberChassis number
13
14
15
16
17

VEHICLE IDENTIFICATION NUMBER ARRANGEMENT

Scheme 8

Scheme 8: VQ40DE

Scheme 9

Scheme 9: QR25DE

Scheme 10

Scheme 10: TRANSFER SERIAL NUMBER

Scheme 11

Scheme 11: AUTOMATIC TRANSMISSION NUMBER

Scheme 12

Scheme 12: MANUAL TRANSMISSION NUMBER

Sometimes the symptom is not present when the vehicle is brought in for service. If possible, recreate the conditions present at the time of the incident. Doing so may help avoid a No Trouble Found Diagnosis. The following information illustrates ways to simulate the conditions/environment under which the owner experiences an electrical incident.

The information is broken into the six following topics

  1. Vehicle vibration
  2. Heat sensitive
  3. Freezing
  4. Water intrusion
  5. Electrical load
  6. Cold or hot start up

Get a thorough description of the incident from the customer. It is important for simulating the conditions of the problem.

  1. In general, testing electrical circuits is an easy task if it is approached in a logical and organized method. Before beginning it is important to have all available information on the system to be tested. Also, get a thorough understanding of system operation. Then you will be able to use the appropriate equipment and follow the correct test procedure.
  2. You may have to simulate vehicle vibrations while testing electrical components. Gently shake the wiring harness or electrical component to do this.
OPENA circuit is open when there is no continuity through a section of the circuit.
SHORTThere are two types of shorts.
SHORT CIRCUITWhen a circuit contacts another circuit and causes the normal resistance to change.
SHORT TO GROUNDWhen a circuit contacts a ground source and grounds the circuit.

SERVICE INFORMATION

Note. Refer to SERVICE INFORMATION FOR ELECTRICAL INCIDENT: HOW TO CHECK TERMINAL to probe or check terminal.

Identification Information: Dimensions

Unit: mm (in)
Drive type2WD4WD
Overall length5220 (205.5) (Short Wheel Base)
5574 (219.4) (Long Wheel Base)
Overall width1850 (72.8)
Overall heightKing Cab (1)XE235/75R151745 (68.7)
265/70R161748 (68.8)1758 (69.2)
SE265/70R161748 (68.8)1758 (69.2)
Pro-4X265/75R161758 (69.2)1770 (69.7)
LE265/65R181748 (68.8)1758 (69.2)
Crew Cab (1)SE265/70R161760 (69.3)1775 (69.9)
Pro-4X265/75R161773 (69.8)1780 (70.1)
LE265/65R181760 (69.3)1775 (69.9)
Crew Cab (2)SE265/70R161780 (70.1)1780 (70.1)
Pro-4X265/75R161780 (70.1)1780 (70.1)
LE265/65R181780 (70.1)1780 (70.1)
Front tread width1570 (61.8)
Rear tread width1570 (61.8)
Wheelbase3200 (125.9) (Short Wheel Base)
3554 (139.9) (Long Wheel Base)
Minimum Running Ground Clearance (with standard tires)King CabXE235/75R15193.4 (7.6)
265/70R16218.2 (8.6)226.1 (8.9)
SE265/70R16218.2 (8.6)226.1 (8.9)
Pro-4X265/75R16218.2 (8.6)226.1 (8.9)
LE265/65R18218.2 (8.6)226.1 (8.9)
Crew CabSE265/70R16218.2 (8.6)226.1 (8.9)
Pro-4X265/75R16218.2 (8.6)226.1 (8.9)
LE265/65R18218.2 (8.6)226.1 (8.9)
(1) Without roof rack (2) With roof rack
(1)Without roof rack
(2)With roof rack

IDENTIFICATION INFORMATION - DIMENSIONS

Identification Information: Wheels & Tires

Drive TypeGradeRoad wheelTireSpare tire size
AllXE15 X 7J Styled SteelP235/75R15P235/75R15
16 X 7J Designed SteelP265/70R16P265/70R16
SE16 X 7J Designed SteelP265/70R16P265/70R16
16 X 7J Aluminum Alloy
Pro-4X16 X 7J Aluminum AlloyP265/75R16P265/75R16
LE18 X 7J Aluminum AlloyP265/65R18P265/65R18

IDENTIFICATION INFORMATION - WHEELS & TIRES