Contents Wiring diagrams Section: Transfer Case All sections

Transfer: Other Suzuki Aerio I

Transfer Case 3 illustrations ~234 words

Remounting

Remount transfer assembly by reversing dismounting procedure noting the following points.

Scheme 78

Scheme 78: Remounting

Scheme 79

Scheme 79
  1. Tighten bolts and nuts to specified torque as follows. Tightening torque Engine rear mounting bracket nut a: 20 N.m (2.0 kg-m, 14.5 lb-ft) Transfer mounting bolt b: 50 N.m (5.0 kg-m, 36.5 lb-ft) Transfer to engine stiffener bolt c: 50 N.m (5.0 kg-m, 36.5 lb-ft) Transfer to transaxle stiffener bolt d: 50 N.m (5.0 kg-m, 36.5 lb-ft) Propeller shaft No.1 bolt e: 23 N.m (2.3 kg-m, 17.0 lb-ft) Exhaust No.2 pipe to muffler bolt f: 43 N.m (4.3 kg-m, 31.5 lb-ft) Suspension frame bolt g: 90 N.m (9.0 kg-m, 65.0 lb-ft) Engine rear mounting nut h: 55 N.m (5.5 kg-m, 40.2 lb-ft) Ball stud lock nut i: 60 N.m (6.0 kg-m, 43.5 lb-ft) Exhaust No.2 pipe to No.1 pipe bolt j: 43 N.m (4.3 kg-m, 31.5 lb-ft) Exhaust No.1 pipe stay bolt k: 50 N.m (5.0 kg-m, 36.5 lb-ft) Engine front mounting nut l: 45 N.m (4.5 kg-m, 32.5 lb-ft) Mounting member to body bolt m: 55 N.m (5.5 kg-m, 39.5 lb-ft) Wheel nut: 85 N.m (8.5 kg-m, 61.5 lb-ft)
  2. Pour transfer oil to transfer referring to «TRANSFER OIL CHANGE»(ref-251077-S24406507472007032000000) .
  3. Pour automatic transaxle fluid to automatic transaxle referring to «A/T FLUID CHANGE»(ref-251085-S41100126212007032000000) .
  4. Check oil level and leakage.

Scheme 80

Scheme 80: Transfer Assembly Components

Reference: TRANSFER DISMOUNTING AND REMOUNTING

Reference: TRANSFER ASSEMBLY COMPONENTS

MaterialSUZUKI recommended product or Specification
GreaseSUZUKI Super Grease AP/No.: 99000-25010
SealantSUZUKI Bond No.1217GP/No.: 99000-31260
Thread lock cementThread Lock Cement Super 1322P/No.: 99000-32110

SERVICE MATERIAL SPECIFICATION