Repair manual
Wiring diagrams
Suzuki Aerio I Repair Manual
Step-by-step repair and maintenance instructions for the Suzuki Aerio I (2001–2007): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
67sections
449articles
ENManual language
- Precautions in Diagnosing Trouble
- Part Inspection and Correction Table
- Step 2. DTC / Freeze Frame Data Check, Record and Clearance
- Step 3 and 4. Visual Inspection
- Step 5. Trouble Symptom Confirmation
- Step 6 and 7. Rechecking and Record of DTC
- Step 8. A/T Basic Check and A/T Symptom Diagnosis
- Step 9. Troubleshooting for DTC
- Step 11. Final Confirmation Test
- Visual Inspection
- DTC Table
- DTC Check
- Reading DTC from ECM Using SUZUKI Scan Tool - Method-1
- DTC Clearance
- To Clear DTC Stored in ECM with Scan Tool - Method-1
- Scan Tool Data
- Road Test
- Troubleshooting
- Manual Road Test
- Stall Test
- Time Lag Test
- Line Pressure Test
- Engine Brake Test
- "P" Range Test
- DTC Detecting Condition and Trouble Area
- DTC Confirmation Procedure
- DTC Troubleshooting
- [DTC P0751 / DTC No. 17]
- [DTC P0752 / DTC No. 17]
- [DTC P0756 / DTC No. 28]
- [DTC P0757 / DTC No. 28]
- Inspection of TCM and Its Circuits
- Circuit Description
- Selector Lever Inspection
- Output Shaft Speed Sensor Inspection
- Input Shaft Speed Sensor Inspection
- Transmission Fluid Temperature Sensor Inspection
- Solenoid Valves (Shift Solenoid Valves and TCC Solenoid Valve) Inspection
- Pressure Control Solenoid Valve Inspection
- Oil Pump, 2nd Brake and 2nd Coast Brake Inspection
- One-Way No. 1 Clutch Operation Check
- One-Way No. 1 Clutch Disassembly and Reassembly
- Forward and Direct Clutch Inspection
- 1st / Reverse Brake and One-Way No. 2 Clutch Inspection
- Underdrive Clutch and One-Way No. 3 Clutch Inspection
- Planetary Gear Inspection
- Underdrive Brake Inspection
- Transaxle Rear Cover Inspection
- Precautions for Disassembly and Reassembly
- Automatic Transaxle Unit Disassembly
- Oil Pump, 2nd Coast Brake and 2nd Brake Disassembly and Reassembly
- Reassembly
- One-Way No. 1 Clutch Inspection
- Forward and Direct Clutch Disassembly and Reassembly
- 1st / Reverse Brake and One-Way No. 2 Clutch Disassembly and Reassembly
- Underdrive Clutch and One-Way No. 3 Clutch Disassembly and Reassembly
- Planetary Gear Disassembly and Reassembly
- Disassembly
- Rear Planetary Ring Gear Assembly
- Underdrive Brake Disassembly and Reassembly
- Valve Body Assembly Disassembly and Reassembly
- Transaxle Rear Cover Disassembly and Reassembly
- Automatic Transaxle Unit Assembly
- Compression Check
- Engine Vacuum Check
- Cleaning
- Throttle Body Cleaning
- Clean
- Timing Chain Guide No. 2
- Camshaft Sprocket
- Timing Chain
- Tensioner Adjuster No. 2
- Timing Chain Guide No.1
- Timing Chain Tensioner
- Crankshaft Timing Sprocket
- Idler Sprocket
- 1st Timing Chain
- Timing Chain Tensioner Adjuster No. 1
- Cam Wear
- Camshaft Runout
- Camshaft Journal Wear
- Wear of Hydraulic Valve Lash Adjuster
- Oil Relief Valve
- Valve Guides
- Cylinder
- Piston rings
- Crankshaft runout
- Crankshaft thrust play
- Out-of-round and taper (uneven wear) of journals
- Main bearing clearance
- Selection of main bearings
- Crankshaft Position Sensor Plate
- Oil Pump Sprocket
- Oil Pump Chain
- Flywheel
- Check Valve
- Recommended Service Material
- Installation
- Throttle Body Removal and Installation
- Intake Manifold Removal and Installation
- Cylinder Block Heater (If Equipped) Removal and Installation
- Cylinder Block Heater Harness (If Equipped) Removal and Installation
- Timing Chain Cover Removal and Installation
- 2nd Timing Chain and Chain Tensioner Removal and Installation
- 1st Timing Chain and Chain Tensioner Removal and Installation
- Camshafts and Valve Lash Adjusters Removal and installation
- Valves and Cylinder Head Removal and Installation
- Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation
- Removal
- Main Bearings, Crankshaft and Cylinder Block Removal and Installation
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information 2
- Waveforms - Injector Pattern Tutorial - General Information 2
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- Gear Shift and Select Shaft Disassembly and Assembly
- Fifth Gear Disassembly and Assembly
- Manual Transaxle Assembly Disassembly and Reassembly
- Right Case Disassembly and Assembly
- Left Case Disassembly and Assembly
- Input Shaft Disassembly and Assembly
- Countershaft Disassembly and Assembly
- Gear Shift Shaft Disassembly and Assembly
- Disassembly
- Assembly
- Differential Disassembly and Assembly