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Removal Suzuki Aerio I

Engine Mechanical: Removal & Installation 3 illustrations ~364 words

Removal

  1. Remove engine assembly from vehicle referring to «ENGINE ASSEMBLY REMOVAL AND INSTALLATION»(ref-251061-S06663757622007032000000) .
  2. Remove oil pump with oil pump strainer. Refer to «OIL PUMP REMOVAL AND INSTALLATION»(ref-251062-S11400554142007032000000) for removal.
  3. Remove cylinder head. Refer to «VALVES AND CYLINDER HEAD REMOVAL AND INSTALLATION»(ref-251061-S23990090282007032000000) for removal.
  4. Mark cylinder number on all pistons, connecting rods and connecting rod caps.
  5. Remove connecting rod bearing caps.
  6. Clean carbon from top of cylinder bore before removing piston from cylinder.
  7. Push piston and connecting rod assembly out through the top of cylinder bore.

Reference: PISTONS, PISTON RINGS, CONNECTING RODS AND CYLINDERS DISASSEMBLY AND ASSEMBLY

Scheme 101

Scheme 101: Installation
Scheme 101: Installation

Scheme 102

Scheme 102
Scheme 102

Scheme 103

Scheme 103
Scheme 103
  1. Apply engine oil to pistons, rings, cylinder walls, connecting rod bearings and crank pins. NOTE: Do not apply oil between connecting rod and bearing or between bearing cap and bearing.
  2. When installing piston and connecting rod assembly into cylinder bore, point front mark (3) on piston head to crankshaft pulley side (1).
  3. Install piston and connecting rod assembly into cylinder bore. Use special tool (Piston ring compressor) to compress rings. Guide connecting rod into place on crankshaft. Using a hammer handle, tap piston head to install piston into bore. Hold ring compressor firmly against cylinder block until all piston rings have entered cylinder bore. Special Tool (A): 09916-77310
  4. Install connecting rod bearing cap (1) as follows. Point arrow mark (2) on cap to crankshaft pulley side. Apply engine oil to connecting rod bolts (3). Tighten all connecting rod bolts to 15 N.m (1.5 kgf-m, 11.0 lb-ft). Retighten them by turning through 45°. Repeat step d ) once again. Tightening torque Connecting rod bolt a: 15 N.m (1.5 kgf-m, 11.0 lb-ft) 45° and 45° by the specified procedure NOTE: If connecting rod bolt is reused, make sure to check connecting rod bolt for deformation referring to " «CONNECTING ROD BOLT DEFORMATION (PLASTIC DEFORMATION TIGHTENING BOLT)»(ref-251061-S08201919042007032000000) " under «PISTONS, PISTON RINGS, CONNECTING RODS AND CYLINDERS INSPECTION AND CLEANING»(ref-251061-S19702484192007032000000) .
  5. Install cylinder head. Refer to «VALVES AND CYLINDER HEAD REMOVAL AND INSTALLATION»(ref-251061-S23990090282007032000000) for installation.
  6. Install oil pan. Refer to «OIL PAN AND OIL PUMP STRAINER REMOVAL AND INSTALLATION»(ref-251062-S40140775192007032000000) for installation.
  7. Install engine assembly to vehicle referring to «ENGINE ASSEMBLY REMOVAL AND INSTALLATION»(ref-251061-S06663757622007032000000) .