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Window Glass & Mirrors (Except Wrx): Removal & Installation Subaru XV GP

Windows 27 illustrations ~2173 words

INSTALLATION

CAUTIONAfter installing the switch - power window main, always perform the initial setting. Failure to do so may cause the improper activation of auto-reverse operation for pinching hazard prevention. Use protective paper to avoid damage to the trim panel.
  1. Install each part in the reverse order of removal.
  2. Perform initial setting operation (reset operation A). < Refer to «RESET OPERATION A»(ref-560350-S35629074182013061300000) , OPERATION, Power Window System. >
CAUTIONCheck that the running channel - front door is securely fixed to the panel assembly - front door and to the sash COMPL - partition.

Install each part in the reverse order of removal.

Tightening torque

< Refer to FRONT DOOR GLASS , COMPONENT, General Description. >

Scheme 23

Scheme 23: REMOVAL
  1. Remove the glass assembly - front door. < Refer to «REMOVAL»(ref-560350-S40910421642013061300000) , Front Door Glass. >
  2. Remove the regulator and motor assembly - front. Disconnect the motor - front connector. Remove the bolts, and then remove the regulator and motor assembly - front.

Install each part in the reverse order of removal.

Tightening torque

Refer to "COMPONENT" of "General Description". < Refer to FRONT DOOR GLASS , COMPONENT, General Description. >

Scheme 24

Scheme 24: INSPECTION
  1. Disconnect the connector of the motor - front.
  2. Check the motor operation when battery voltage is applied between terminals of the motor - front connector. LH side Terminal No. Inspection conditions Standard 4 (+) - 1 (-) Apply battery voltage between terminals. Increase 1 (+) - 4 (-) Apply battery voltage between terminals. Decrease RH side Terminal No. Inspection conditions Standard 3 (+) - 6 (-) Apply battery voltage between terminals. Increase 6 (+) - 3 (-) Apply battery voltage between terminals. Decrease
  3. If it does not operate properly as a result of inspection, replace the regulator and motor assembly - front.

REPLACEMENT

CAUTIONWhen removing the mirror - repair, be careful not to damage the back surface of mirror - repair with a flat tip screwdriver. When installing the mirror - repair, insert the connector and clip securely.

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Scheme 30
  1. Operate the remote control mirror switch to face the mirror - repair upward.
  2. Disconnect the ground cable from battery.
  3. Remove the mirror - repair. Using a flat tip screwdriver, release the clip, and slide the mirror - repair downward to remove. Disconnect the mirror heater connector. (Model with mirror heater)
  4. Release the claws, and then remove the cover - cap outer mirror lower.
  5. Release the claws, and then remove the cover - cap outer mirror. CAUTION: Be careful not to apply excessive force when removing the cover - cap outer mirror, as the lower hooks may become damaged.
  6. Engage the claws into the hole and install the cover - cap outer mirror.
  7. Engage the claws into the hole and install the cover - cap outer mirror lower.
  8. Check that all the claws are securely engaged.
  9. Install the mirror - repair in the reverse order of removal. CAUTION: Be sure to insert the connector and clips securely.

Scheme 31

Scheme 31: REMOVAL
  1. Remove the trim panel - front door. < Refer to «FRONT DOOR»(ref-560372-S27436729622013061300000) , REMOVAL, Door Trim. >
  2. Remove the outer mirror assembly. Remove the connector clip that is installed on the panel assembly - front door, and disconnect the connector. Turn over the sealing cover - front door. Remove the bolts to remove outer mirror assembly.

Install each part in the reverse order of removal.

Tightening torque

Outer mirror assembly: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb)

Scheme 32

Scheme 32: INSPECTION
  1. Disconnect the outer mirror connector.
  2. Apply battery voltage between the outer mirror connector terminals and check the mirror operation. Terminal No. Inspection conditions Switch position - - OFF 3 (+) - 8 (-) Apply battery voltage between terminals. UP 8 (+) - 3 (-) Apply battery voltage between terminals. DOWN 7 (+) - 3 (-) Apply battery voltage between terminals. LEFT 3 (+) - 7 (-) Apply battery voltage between terminals. RIGHT
  3. If it does not operate normally, replace the outer mirror assembly.
CAUTIONWhen removing the mirror - repair, be careful not to damage the back surface of mirror - repair with a flat tip screwdriver. When installing the mirror - repair, insert the connector and clip securely.
  1. Operate the remote control mirror switch to face the mirror - repair upward.
  2. Disconnect the ground cable from battery.
  3. Remove the mirror - repair. Disconnect the clips using a flat tip screwdriver. Disconnect the mirror heater connector. (Model with mirror heater)
  4. Install the mirror - repair in the reverse order of removal.

Scheme 33

Scheme 33: REMOVAL
  1. Remove the panel - power window main switch. < Refer to «MAIN SWITCH»(ref-560350-S25706085072013061300000) , REMOVAL, Power Window Control Switch. >
  2. Release the claws, and then remove the switch - door mirror.

Install each part in the reverse order of removal.

Scheme 34

Scheme 34: INSPECTION
  1. Disconnect the connector of the switch - door mirror.
  2. Check the resistance between switch - door mirror terminals. Preparation tool: Circuit tester Changeover switch RH Terminal No. Inspection conditions Standard - OFF 1 Mohms or more 1 - 12 9 - 7 UP Less than 1 ohms 1 - 9 12 - 7 DOWN Less than 1 ohms 1 - 11 12 - 7 LEFT Less than 1 ohms 1 - 12 11 - 7 RIGHT Less than 1 ohms Changeover switch LH Terminal No. Inspection conditions Standard - OFF 1 Mohms or more 1 - 14 8 - 7 UP Less than 1 ohms 1 - 8 14 - 7 DOWN Less than 1 ohms 1 - 10 14 - 7 LEFT Less than 1 ohms 1 - 14 10 - 7 RIGHT Less than 1 ohms
  3. If the inspection result is not within the standard, replace the switch - door mirror.

REMOVAL

CAUTIONBe careful not to damage the mirror surface and the glass - front window.

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Scheme 36
  1. Release the claws, and then remove the cover.
  2. Release the lock lever, and slide the mirror assembly - inner rearview to remove.
  3. When the mirror mount is damaged, use something like piano wire or a spatula to remove.

Install each part in the reverse order of removal.

CAUTIONCheck that the running channel - rear door is securely fixed to the panel assembly - rear door and to the sash COMPL - rear partition.

Install each part in the reverse order of removal.

Tightening torque

Refer to "COMPONENT" of "General Description". < Refer to REAR DOOR GLASS , COMPONENT, General Description. >

Scheme 37

Scheme 37: REMOVAL

Scheme 38

Scheme 38
  1. Remove the glass assembly - rear door. < Refer to «REMOVAL»(ref-560350-S03584789322013061300000) , Rear Door Glass. >
  2. Remove the rear regulator and motor assembly. Disconnect the motor - rear connector. Remove the bolts, and then remove the rear regulator and motor assembly.

Install each part in the reverse order of removal.

Tightening torque

< Refer to REAR DOOR GLASS , COMPONENT, General Description. >

  1. Disconnect the ground cable from battery.
  2. Disconnect the rear defogger connector.
  3. Remove the glass - rear window in the same procedure as for the glass - front window. < Refer to «REMOVAL»(ref-560350-S20682512182013061300000) , Windshield Glass. >

Scheme 39

Scheme 39: INSTALLATION

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Scheme 42
  1. Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
  2. Smoothen and clean the adhesive surfaces of the glass - rear window and body using the same procedures as for the glass - front window. < Refer to «INSTALLATION»(ref-560350-S38321436592013061300000) , Windshield Glass. >
  3. Attach the dam rubber - rear to the glass - rear window.
  4. Attach the molding - rear window to the glass - rear window. CAUTION: Be careful to attach the molding - rear window so that the molding has no loose or undulating part. Align the molding - rear window (A) to the upper ends (a) of the glass - rear window (C). Install the molding - rear window from both corners of the upper edge toward the center (b). Install the molding - rear window from both corners of the upper edge toward the lower side (c). Firmly apply the double sided tape (B) of the molding - rear window evenly to the surface of the glass - rear window.
  5. Install the glass - rear window in the same procedure as for the glass - front window. < Refer to «INSTALLATION»(ref-560350-S38321436592013061300000) , Windshield Glass. > Apply the primer to the adhesive surface of glass - rear window side and body side using sponge. Apply adhesive to the end back surface of the glass - rear window. Insert the locating pins - rear window into the rear panel holes, and install the glass - rear window. Lightly press the entire perimeter of the glass - rear window for tight fit. Make flush the adhesive surface jutted out using spatula.
  6. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When opening/closing the door after the glass - rear window was bonded, always lower the glass assembly - door first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
  7. Connect the rear defogger connector.
  8. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
  1. Disconnect the ground cable from battery.
  2. Remove the trim panel - rear gate and the motor assembly - rear wiper. < Refer to «REMOVAL»(ref-560397-S34386841432013061300000) , Rear Wiper Motor. >
  3. Disconnect the rear defogger connector.
  4. Remove the glass - rear gate in the same procedure as for the glass - front window. < Refer to «REMOVAL»(ref-560350-S20682512182013061300000) , Windshield Glass. >

Note. Use the markings on the glass to apply adhesive and primer, and to install the dam rubber - rear gate and the spacer - rear gate.

Scheme 43

Scheme 43: INSTALLATION

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Scheme 46
  1. Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
  2. Smoothen and clean the adhesive surfaces of the glass - rear gate and body using the same procedures as for the glass - front window. < Refer to «INSTALLATION»(ref-560350-S38321436592013061300000) , Windshield Glass. >
  3. Attach the dam rubber - rear gate to the glass - rear gate.
  4. Install the glass - rear gate. Apply the primer to the adhesive surface of glass - rear gate side and body side using sponge. Apply adhesive to the glass - rear gate end back surface. Attach the clip to the holder - rear gate of the glass - rear gate. Insert the locating pins - rear gate into the rear gate panel holes, and install the glass - rear gate. Lightly press the entire perimeter of the glass - rear gate for tight fit. Make flush the adhesive surface jutted out using spatula.
  5. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When opening/closing the door after the glass - rear gate was bonded, always lower the glass assembly - door first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
  6. Connect the rear defogger connector.
  7. Install the motor assembly - rear wiper and the arm assembly - rear wiper. Tightening torque: Motor assembly - rear wiper and arm assembly - rear wiper: < Refer to «REAR WIPER»(ref-560397-S11364121362013061300000) , COMPONENT, General Description. >
  8. Install the trim panel - rear gate. < Refer to «INSTALLATION»(ref-560372-S22324258902013061300000) , Rear Gate Trim. >
  9. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
  1. Disconnect the ground cable from battery.
  2. Remove the trim panel - rear pillar UPR. < Refer to «5 DOOR MODEL/XV MODEL»(ref-560372-S41586784892013061300000) , REMOVAL, Rear Quarter Trim. >
  3. Remove the glass - rear quarter in the same procedure as for the glass - front window. < Refer to «REMOVAL»(ref-560350-S20682512182013061300000) , Windshield Glass. >

Scheme 47

Scheme 47: INSTALLATION

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Scheme 49
  1. Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
  2. Smoothen and clean the adhesive surfaces of the glass - rear quarter and body using the same procedures as for the glass - front window. < Refer to «INSTALLATION»(ref-560350-S38321436592013061300000) , Windshield Glass. >
  3. Install the dam rubber - rear and the seal - rear quarter to the glass - rear quarter.
  4. Install the glass - rear quarter in the same procedure as for the glass - front window. < Refer to «INSTALLATION»(ref-560350-S38321436592013061300000) , Windshield Glass. > Apply the primer to the adhesive surface of glass - rear quarter side and body side using sponge. Apply adhesive to the glass - rear quarter end back surface. Mount the fastener - rear quarter on the vehicle body. Insert the locating pins - rear quarter into the side panel holes, and install the glass - rear quarter. Lightly press the entire perimeter of the glass - rear quarter for tight fit. Make flush the adhesive surface jutted out using spatula.
  5. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When opening/closing the door after the glass - rear quarter was bonded, always lower the glass assembly - door first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
  6. Install the trim panel - rear pillar UPR. < Refer to «INSTALLATION»(ref-560372-S10337792732013061300000) , Rear Quarter Trim. >
  7. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.