INSTALLATION
| CAUTION | After installing the switch - power window main, always perform the initial setting. Failure to do so may cause the improper activation of auto-reverse operation for pinching hazard prevention. Use protective paper to avoid damage to the trim panel. |
- Install each part in the reverse order of removal.
- Perform initial setting operation (reset operation A). < Refer to «RESET OPERATION A»(ref-560350-S35629074182013061300000) , OPERATION, Power Window System. >
| CAUTION | Check that the running channel - front door is securely fixed to the panel assembly - front door and to the sash COMPL - partition. |
Install each part in the reverse order of removal.
Tightening torque
< Refer to FRONT DOOR GLASS , COMPONENT, General Description. >
Scheme 23
- Remove the glass assembly - front door. < Refer to «REMOVAL»(ref-560350-S40910421642013061300000) , Front Door Glass. >
- Remove the regulator and motor assembly - front. Disconnect the motor - front connector. Remove the bolts, and then remove the regulator and motor assembly - front.
Install each part in the reverse order of removal.
Tightening torque
Refer to "COMPONENT" of "General Description". < Refer to FRONT DOOR GLASS , COMPONENT, General Description. >
Scheme 24
- Disconnect the connector of the motor - front.
- Check the motor operation when battery voltage is applied between terminals of the motor - front connector. LH side Terminal No. Inspection conditions Standard 4 (+) - 1 (-) Apply battery voltage between terminals. Increase 1 (+) - 4 (-) Apply battery voltage between terminals. Decrease RH side Terminal No. Inspection conditions Standard 3 (+) - 6 (-) Apply battery voltage between terminals. Increase 6 (+) - 3 (-) Apply battery voltage between terminals. Decrease
- If it does not operate properly as a result of inspection, replace the regulator and motor assembly - front.
REPLACEMENT
| CAUTION | When removing the mirror - repair, be careful not to damage the back surface of mirror - repair with a flat tip screwdriver. When installing the mirror - repair, insert the connector and clip securely. |
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- Operate the remote control mirror switch to face the mirror - repair upward.
- Disconnect the ground cable from battery.
- Remove the mirror - repair. Using a flat tip screwdriver, release the clip, and slide the mirror - repair downward to remove. Disconnect the mirror heater connector. (Model with mirror heater)
- Release the claws, and then remove the cover - cap outer mirror lower.
- Release the claws, and then remove the cover - cap outer mirror. CAUTION: Be careful not to apply excessive force when removing the cover - cap outer mirror, as the lower hooks may become damaged.
- Engage the claws into the hole and install the cover - cap outer mirror.
- Engage the claws into the hole and install the cover - cap outer mirror lower.
- Check that all the claws are securely engaged.
- Install the mirror - repair in the reverse order of removal. CAUTION: Be sure to insert the connector and clips securely.
Scheme 31
- Remove the trim panel - front door. < Refer to «FRONT DOOR»(ref-560372-S27436729622013061300000) , REMOVAL, Door Trim. >
- Remove the outer mirror assembly. Remove the connector clip that is installed on the panel assembly - front door, and disconnect the connector. Turn over the sealing cover - front door. Remove the bolts to remove outer mirror assembly.
Install each part in the reverse order of removal.
Tightening torque
Outer mirror assembly: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb)
Scheme 32
- Disconnect the outer mirror connector.
- Apply battery voltage between the outer mirror connector terminals and check the mirror operation. Terminal No. Inspection conditions Switch position - - OFF 3 (+) - 8 (-) Apply battery voltage between terminals. UP 8 (+) - 3 (-) Apply battery voltage between terminals. DOWN 7 (+) - 3 (-) Apply battery voltage between terminals. LEFT 3 (+) - 7 (-) Apply battery voltage between terminals. RIGHT
- If it does not operate normally, replace the outer mirror assembly.
| CAUTION | When removing the mirror - repair, be careful not to damage the back surface of mirror - repair with a flat tip screwdriver. When installing the mirror - repair, insert the connector and clip securely. |
- Operate the remote control mirror switch to face the mirror - repair upward.
- Disconnect the ground cable from battery.
- Remove the mirror - repair. Disconnect the clips using a flat tip screwdriver. Disconnect the mirror heater connector. (Model with mirror heater)
- Install the mirror - repair in the reverse order of removal.
Scheme 33
- Remove the panel - power window main switch. < Refer to «MAIN SWITCH»(ref-560350-S25706085072013061300000) , REMOVAL, Power Window Control Switch. >
- Release the claws, and then remove the switch - door mirror.
Install each part in the reverse order of removal.
Scheme 34
- Disconnect the connector of the switch - door mirror.
- Check the resistance between switch - door mirror terminals. Preparation tool: Circuit tester Changeover switch RH Terminal No. Inspection conditions Standard - OFF 1 Mohms or more 1 - 12 9 - 7 UP Less than 1 ohms 1 - 9 12 - 7 DOWN Less than 1 ohms 1 - 11 12 - 7 LEFT Less than 1 ohms 1 - 12 11 - 7 RIGHT Less than 1 ohms Changeover switch LH Terminal No. Inspection conditions Standard - OFF 1 Mohms or more 1 - 14 8 - 7 UP Less than 1 ohms 1 - 8 14 - 7 DOWN Less than 1 ohms 1 - 10 14 - 7 LEFT Less than 1 ohms 1 - 14 10 - 7 RIGHT Less than 1 ohms
- If the inspection result is not within the standard, replace the switch - door mirror.
REMOVAL
| CAUTION | Be careful not to damage the mirror surface and the glass - front window. |
Scheme 35
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- Release the claws, and then remove the cover.
- Release the lock lever, and slide the mirror assembly - inner rearview to remove.
- When the mirror mount is damaged, use something like piano wire or a spatula to remove.
Install each part in the reverse order of removal.
| CAUTION | Check that the running channel - rear door is securely fixed to the panel assembly - rear door and to the sash COMPL - rear partition. |
Install each part in the reverse order of removal.
Tightening torque
Refer to "COMPONENT" of "General Description". < Refer to REAR DOOR GLASS , COMPONENT, General Description. >
Scheme 37
Scheme 38
- Remove the glass assembly - rear door. < Refer to «REMOVAL»(ref-560350-S03584789322013061300000) , Rear Door Glass. >
- Remove the rear regulator and motor assembly. Disconnect the motor - rear connector. Remove the bolts, and then remove the rear regulator and motor assembly.
Install each part in the reverse order of removal.
Tightening torque
< Refer to REAR DOOR GLASS , COMPONENT, General Description. >
- Disconnect the ground cable from battery.
- Disconnect the rear defogger connector.
- Remove the glass - rear window in the same procedure as for the glass - front window. < Refer to «REMOVAL»(ref-560350-S20682512182013061300000) , Windshield Glass. >
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- Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
- Smoothen and clean the adhesive surfaces of the glass - rear window and body using the same procedures as for the glass - front window. < Refer to «INSTALLATION»(ref-560350-S38321436592013061300000) , Windshield Glass. >
- Attach the dam rubber - rear to the glass - rear window.
- Attach the molding - rear window to the glass - rear window. CAUTION: Be careful to attach the molding - rear window so that the molding has no loose or undulating part. Align the molding - rear window (A) to the upper ends (a) of the glass - rear window (C). Install the molding - rear window from both corners of the upper edge toward the center (b). Install the molding - rear window from both corners of the upper edge toward the lower side (c). Firmly apply the double sided tape (B) of the molding - rear window evenly to the surface of the glass - rear window.
- Install the glass - rear window in the same procedure as for the glass - front window. < Refer to «INSTALLATION»(ref-560350-S38321436592013061300000) , Windshield Glass. > Apply the primer to the adhesive surface of glass - rear window side and body side using sponge. Apply adhesive to the end back surface of the glass - rear window. Insert the locating pins - rear window into the rear panel holes, and install the glass - rear window. Lightly press the entire perimeter of the glass - rear window for tight fit. Make flush the adhesive surface jutted out using spatula.
- After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When opening/closing the door after the glass - rear window was bonded, always lower the glass assembly - door first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
- Connect the rear defogger connector.
- After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
- Disconnect the ground cable from battery.
- Remove the trim panel - rear gate and the motor assembly - rear wiper. < Refer to «REMOVAL»(ref-560397-S34386841432013061300000) , Rear Wiper Motor. >
- Disconnect the rear defogger connector.
- Remove the glass - rear gate in the same procedure as for the glass - front window. < Refer to «REMOVAL»(ref-560350-S20682512182013061300000) , Windshield Glass. >
Note. Use the markings on the glass to apply adhesive and primer, and to install the dam rubber - rear gate and the spacer - rear gate.
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- Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
- Smoothen and clean the adhesive surfaces of the glass - rear gate and body using the same procedures as for the glass - front window. < Refer to «INSTALLATION»(ref-560350-S38321436592013061300000) , Windshield Glass. >
- Attach the dam rubber - rear gate to the glass - rear gate.
- Install the glass - rear gate. Apply the primer to the adhesive surface of glass - rear gate side and body side using sponge. Apply adhesive to the glass - rear gate end back surface. Attach the clip to the holder - rear gate of the glass - rear gate. Insert the locating pins - rear gate into the rear gate panel holes, and install the glass - rear gate. Lightly press the entire perimeter of the glass - rear gate for tight fit. Make flush the adhesive surface jutted out using spatula.
- After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When opening/closing the door after the glass - rear gate was bonded, always lower the glass assembly - door first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
- Connect the rear defogger connector.
- Install the motor assembly - rear wiper and the arm assembly - rear wiper. Tightening torque: Motor assembly - rear wiper and arm assembly - rear wiper: < Refer to «REAR WIPER»(ref-560397-S11364121362013061300000) , COMPONENT, General Description. >
- Install the trim panel - rear gate. < Refer to «INSTALLATION»(ref-560372-S22324258902013061300000) , Rear Gate Trim. >
- After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
- Disconnect the ground cable from battery.
- Remove the trim panel - rear pillar UPR. < Refer to «5 DOOR MODEL/XV MODEL»(ref-560372-S41586784892013061300000) , REMOVAL, Rear Quarter Trim. >
- Remove the glass - rear quarter in the same procedure as for the glass - front window. < Refer to «REMOVAL»(ref-560350-S20682512182013061300000) , Windshield Glass. >
Scheme 47
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- Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
- Smoothen and clean the adhesive surfaces of the glass - rear quarter and body using the same procedures as for the glass - front window. < Refer to «INSTALLATION»(ref-560350-S38321436592013061300000) , Windshield Glass. >
- Install the dam rubber - rear and the seal - rear quarter to the glass - rear quarter.
- Install the glass - rear quarter in the same procedure as for the glass - front window. < Refer to «INSTALLATION»(ref-560350-S38321436592013061300000) , Windshield Glass. > Apply the primer to the adhesive surface of glass - rear quarter side and body side using sponge. Apply adhesive to the glass - rear quarter end back surface. Mount the fastener - rear quarter on the vehicle body. Insert the locating pins - rear quarter into the side panel holes, and install the glass - rear quarter. Lightly press the entire perimeter of the glass - rear quarter for tight fit. Make flush the adhesive surface jutted out using spatula.
- After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When opening/closing the door after the glass - rear quarter was bonded, always lower the glass assembly - door first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
- Install the trim panel - rear pillar UPR. < Refer to «INSTALLATION»(ref-560372-S10337792732013061300000) , Rear Quarter Trim. >
- After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.