Window Glass & Mirrors: Removal & Installation Subaru Outback BR рестайлинг

INSTALLATION

1. Install each part in the reverse order of removal.
2. Perform initial setting operation (reset operation A). < Refer to «RESET OPERATION A»(ref-565150-S04270779672013071000000) , OPERATION, Power Window System. >

Install each part in the reverse order of removal.

Tightening torque

< Refer to FRONT DOOR GLASS , COMPONENT, General Description. >

Scheme 16

1. Remove the front door trim. < Refer to «FRONT DOOR»(ref-565181-S40503199712013071000000) , REMOVAL, Door Trim. >
2. Remove the sealing cover. CAUTION: Carefully remove the butyl tape. Excessive force will easily break the cover. If cover gets broken, replace it with a new part.
3. Remove the inner pad.
4. Attach the battery ground cable and power window switch and turn the ignition to ON.
5. Remove the front door glass. Operate the power window switch to move the front door glass to the position where the mounting bolts can be seen. Remove the bolt. While tilting the glass, remove the windshield glass. CAUTION: Avoid impact and damage to the glass.
6. Remove the front regulator and motor assembly. Disconnect the connector. Remove the bolts, and then remove the front regulator and motor assembly.

Install each part in the reverse order of removal.

Tightening torque

< Refer to FRONT DOOR GLASS , COMPONENT, General Description. >

Scheme 17

1. Disconnect the motor connector.
2. Apply battery voltage between the motor connector terminals and check the motor operation. Check to ensure that the motor rotates in reverse direction when the terminal to which battery voltage is applied is changed. RH side Terminal No. Inspection conditions Specification 1 (+) - 4 (-) Apply battery voltage between terminals Increase 4 (+) - 1 (-) Apply battery voltage between terminals Decrease LH side Terminal No. Inspection conditions Specification 3 (+) - 6 (-) Apply battery voltage between terminals Increase 6 (+) - 3 (-) Apply battery voltage between terminals Decrease
3. If the inspection results in improper operation, replace the front regulator and motor assembly.

Install each part in the reverse order of removal.

Tightening torque

Outer mirror assembly: 4.5 N.m (0.46 kgf-m, 3.3 ft-lb)

Scheme 18

1. Disconnect the outer mirror connector.
2. Apply battery voltage between the outer mirror connector terminals and check the mirror operation. Model without electric retractable mirror Terminal No. Inspection conditions Switch position - - OFF 2 (+) - 5 (-) Apply battery voltage between terminals. UP 5 (+) - 2 (-) Apply battery voltage between terminals. DOWN 4 (+) - 2 (-) Apply battery voltage between terminals. LEFT 2 (+) - 4 (-) Apply battery voltage between terminals. RIGHT Model with electric retractable mirror Terminal No. Inspection conditions Switch position - - OFF 3 (+) - 8 (-) Apply battery voltage between terminals. UP 8 (+) - 3 (-) Apply battery voltage between terminals. DOWN 7 (+) - 3 (-) Apply battery voltage between terminals. LEFT 3 (+) - 7 (-) Apply battery voltage between terminals. RIGHT 2 (+) - 6 (-) Apply battery voltage between terminals. Folding 6 (+) - 2 (-) Apply battery voltage between terminals. Unfolding
3. If it does not operate normally, replace the outer mirror assembly.

Install each part in the reverse order of removal.

Scheme 19

1. Disconnect the remote control mirror switch connector.
2. Check the resistance between remote control mirror switch terminals. Preparation tool: Circuit tester Changeover switch RH Terminal No. Inspection conditions Standard - OFF 1 Mohms or more 1 - 12 11 - 7 UP Less than 1 ohms 1 - 11 12 - 7 DOWN Less than 1 ohms 1 - 9 12 - 7 LEFT Less than 1 ohms 1 - 12 9 - 7 RIGHT Less than 1 ohms Changeover switch LH Terminal No. Inspection conditions Standard - OFF 1 Mohms or more 1 - 14 10 - 7 UP Less than 1 ohms 1 - 10 14 - 7 DOWN Less than 1 ohms 1 - 8 14 - 7 LEFT Less than 1 ohms 1 - 14 8 - 7 RIGHT Less than 1 ohms Folding switch (model with electric retractable mirror) Terminal No. Inspection conditions Standard - OFF 1 Mohms or more 1 - 5 2 - 7 Folding (LH) Less than 1 ohms 1 - 6 3 - 7 Folding (RH) Less than 1 ohms 1 - 2 5 - 7 Unfolding (LH) Less than 1 ohms 1 - 3 6 - 7 Unfolding (RH) Less than 1 ohms
3. Replace the remote control mirror switch if the inspection result is not within the standard value.

Scheme 20

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Scheme 22

1. Remove the rear door trim. < Refer to «REAR DOOR»(ref-565181-S08128470052013071000000) , REMOVAL, Door Trim. >
2. Remove the sealing cover. CAUTION: Carefully remove the butyl tape. Excessive force will easily break the cover. If cover gets broken, replace it with a new part.
3. Attach the battery ground cable and power window switch and turn the ignition to ON.
4. Remove the rear door glass. Operate the power window switch to move the rear door glass to the lowest position where the mounting bolts can be seen. Remove the screw and bolt and remove the door sash. Remove the bolt. Remove the rear door glass. CAUTION: Avoid impact and damage to the glass.

Install each part in the reverse order of removal.

Tightening torque

< Refer to REAR DOOR GLASS , COMPONENT, General Description. >

Scheme 23

1. Remove the rear door trim. < Refer to «REAR DOOR»(ref-565181-S08128470052013071000000) , REMOVAL, Door Trim. >
2. Remove the sealing cover. CAUTION: Carefully remove the butyl tape. Excessive force will easily break the cover. If cover gets broken, replace it with a new part.
3. Attach the battery ground cable and power window switch and turn the ignition to ON.
4. Remove the rear door glass. < Refer to «REMOVAL»(ref-565150-S27457291892013071000000) , Rear Door Glass. > Operate the power window switch to move the rear door glass to the lowest position where the mounting bolts can be seen. Remove the screw and bolt and remove the door sash. Remove the bolt. Remove the rear door glass. CAUTION: Avoid impact and damage to the glass.
5. Remove the rear regulator and motor assembly. Disconnect the connector. Remove the bolts, and then remove the rear regulator and motor assembly.

Install each part in the reverse order of removal.

Tightening torque

< Refer to REAR DOOR GLASS , COMPONENT, General Description. >

REMOVAL

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1. Disconnect the ground cable from battery. (Models with wiper deicer)
2. Remove the front pillar trim. < Refer to «REMOVAL»(ref-565181-S14586298522013071000000) , Upper Inner Trim. >
3. Disconnect the wiper deicer connector. (Models with wiper deicer)
4. Remove the stereo camera cover and stereo camera. (Models with EyeSight) < Refer to «REMOVAL»(ref-565211-S16660257832013071000000) , Stereo Camera. >
5. Remove the cowl panel. < Refer to «REMOVAL»(ref-565181-S36746959362013071000000) , Cowl Panel. >
6. Remove the molding from the glass and tape the body side of the circumference of windshield glass for protection.
7. Remove the windshield glass. Apply sufficient amount of soapy water to the adhesive part and insert the windshield glass knife. While holding the knife edge and windshield glass edge at a right angle, move the windshield glass knife parallel to the windshield glass edge along the surface and edge of windshield glass to cut the adhesive. CAUTION: Cutting of adhesive part should be started with wider gap between windshield glass and body. Never twist the windshield glass knife. Disconnect the locating pin and remove the windshield glass. NOTE: The locating pins are bonded to the corners of glass. Use piano wire to disconnect the pins.

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Scheme 32

1. Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
2. Remove the adhesive layer on the body using cutter knife to obtain smooth face of 2 mm (0.08 in) thick. CAUTION: Be careful not to damage the body and paint surface. Be sure to keep some of old adhesive.
3. Clean the glass and body with alcohol or white gasoline to eliminate cutting powder, dust and dirt completely.
4. Attach the dam rubber to the glass.
5. Install the molding to the glass. CAUTION: Be careful to attach the molding so that the molding has no loose or undulating part. Align the molding (A) with both ends of the upper edge of the windshield glass (C). Install the molding from both corners of the upper edge toward the center. Install the molding from both corners of the upper edge toward the lower side. NOTE: Change the molding installation width within the gradual change range (E) based on the curve end point on the upper end of side area (D). Firmly apply the double sided tape (B) of the molding evenly to the glass surface.
6. Install the windshield glass. Apply the primer to the adhesive surface of glass side and body side using sponge. Glass primer: Dow Automotive's ESSEX U-401, U-402 or equivalent Painted surface primer: Dow Automotive's ESSEX U-413 or equivalent NOTE: Primer once attached to the painted surface of the body and internal trim is hard to wipe off. Mask the circumference of such area. Let primer dry for about ten minutes before installing the glass. Do not touch the surface coated with primer. Apply adhesive to the glass end back surface. Adhesive: Dow Automotive's ESSEX U-400HV or equivalent Fit the locating pins to vehicle body using suction rubber cup to install the windshield glass. Lightly press the entire perimeter of windshield glass for tight fit. Make flush the adhesive surface jutted out using spatula.
7. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When door is opened/closed after glass is bonded, always lower the door glass first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
8. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
9. Install the cowl panel. < Refer to «INSTALLATION»(ref-565181-S07136545222013071000000) , Cowl Panel. >
10. Connect the wiper deicer connector. (Models with wiper deicer)
11. Install the stereo camera cover and stereo camera. (Models with EyeSight) < Refer to «INSTALLATION»(ref-565211-S15946600632013071000000) , Stereo Camera. >
12. Install the front pillar trim. < Refer to «INSTALLATION»(ref-565181-S38320395832013071000000) , Upper Inner Trim. >
13. Connect the battery ground terminal. (Models with wiper deicer)

1. Disconnect the ground cable from battery.
2. Remove the rear gate trim. < Refer to «REMOVAL»(ref-565181-S41202083732013071000000) , Rear Gate Trim. >
3. Remove the rear gate garnish. < Refer to «REMOVAL»(ref-565181-S21909788742013071000000) , Rear Gate Garnish. >
4. Remove the rear wiper arm and rear wiper motor. < Refer to «REMOVAL»(ref-565214-S09984447492013071000000) , Rear Wiper Motor. >
5. Disconnect the rear defogger connector and radio antenna connector.
6. Remove the rear gate glass in the same procedure as for windshield glass. < Refer to «REMOVAL»(ref-565150-S00948172662013071000000) , Windshield Glass. >

Note. When applying adhesive and installing the dam rubber and molding, refer to Ag printing as a mark.

Scheme 33

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Scheme 37

1. Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
2. Prepare and clean the adhesion surfaces of the glass and body using the same procedures as for the windshield glass. < Refer to «INSTALLATION»(ref-565150-S24499806092013071000000) , Windshield Glass. >
3. Attach the dam rubber to the glass.
4. Install the molding to the glass. CAUTION: Be careful to attach the molding so that the molding has no loose or undulating part.
5. Install the rear gate glass in the same procedure as for windshield glass. < Refer to «INSTALLATION»(ref-565150-S24499806092013071000000) , Windshield Glass. > Apply the primer to the adhesive surface of glass side and body side using sponge. Apply adhesive to the glass end back surface. Attach the clip to the rear gate glass holder. Insert the glass locating pins in the rear gate panel holes and install the rear gate glass. Lightly press the entire perimeter of rear gate glass for tight fit. Make flush the adhesive surface jutted out using spatula.
6. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When door is opened/closed after glass is bonded, always lower the door glass first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
7. Connect the rear defogger connector and radio antenna connector.
8. Install the rear wiper arm and rear wiper motor. < Refer to «INSTALLATION»(ref-565214-S38964602502013071000000) , Rear Wiper Motor. >
9. Install the rear gate garnish. < Refer to «INSTALLATION»(ref-565181-S01461358122013071000000) , Rear Gate Garnish. >
10. Install the rear gate trim. < Refer to «INSTALLATION»(ref-565181-S16786506062013071000000) , Rear Gate Trim. >
11. Connect the battery ground terminal.
12. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.

1. Disconnect the ground cable from battery.
2. Disconnect the rear defogger connector and radio antenna connector.
3. Remove the rear window glass in the same procedure as for windshield glass. < Refer to «REMOVAL»(ref-565150-S00948172662013071000000) , Windshield Glass. >

Scheme 38

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Scheme 41

1. Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
2. Prepare and clean the adhesion surfaces of the glass and body using the same procedures as for the windshield glass. < Refer to «INSTALLATION»(ref-565150-S24499806092013071000000) , Windshield Glass. >
3. Attach the dam rubber to the glass.
4. Install the molding to the glass. CAUTION: Be careful to attach the molding so that the molding has no loose or undulating part. Align the molding (A) to the upper ends of the glass (C). Install the molding from both corners of the upper edge toward the center. Install the molding from both corners of the upper edge toward the lower side. Firmly apply the double sided tape (B) of the molding evenly to the glass surface.
5. Install the rear glass in the same procedure as for windshield glass. < Refer to «INSTALLATION»(ref-565150-S24499806092013071000000) , Windshield Glass. > Apply the primer to the adhesive surface of glass side and body side using sponge. Apply adhesive to the glass end back surface. Insert the glass locating pins in the rear panel holes and install the rear glass. Lightly press the entire perimeter of rear glass for tight fit. Make flush the adhesive surface jutted out using spatula.
6. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When door is opened/closed after glass is bonded, always lower the door glass first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
7. Connect the rear defogger connector and radio antenna connector.
8. Connect the battery ground terminal.
9. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.

1. Disconnect the ground cable from battery.
2. Remove the rear quarter trim. < Refer to «OUTBACK MODEL»(ref-565181-S28303562872013071000000) , REMOVAL, Rear Quarter Trim. >
3. Remove the rear quarter glass in the same procedure as for windshield glass. < Refer to «REMOVAL»(ref-565150-S00948172662013071000000) , Windshield Glass. >

Scheme 42

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Scheme 44

1. Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
2. Prepare and clean the adhesion surfaces of the glass and body using the same procedures as for the windshield glass. < Refer to «INSTALLATION»(ref-565150-S24499806092013071000000) , Windshield Glass. >
3. Attach the dam rubber to the glass.
4. Install the rear quarter glass in the same procedure as for windshield glass. < Refer to «INSTALLATION»(ref-565150-S24499806092013071000000) , Windshield Glass. > Apply the primer to the adhesive surface of glass side and body side using sponge. Apply adhesive to the glass end back surface. NOTE: Use the molding terminal as a reference. Mount the fastener on the vehicle body. Insert the clips in the side panel holes and install the rear quarter glass. Lightly press the entire perimeter of rear quarter glass for tight fit. Make flush the adhesive surface jutted out using spatula.
5. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When door is opened/closed after glass is bonded, always lower the door glass first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
6. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
7. Install the rear quarter trim. < Refer to «INSTALLATION»(ref-565181-S18163063962013071000000) , Rear Quarter Trim. >
8. Connect the battery ground terminal.

Install each part in the reverse order of removal.

Tightening torque

< Refer to MIRROR , COMPONENT, General Description. >