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Automatic Transmission (Diagnostics) (H4SO): Other Subaru Outback BP

Automatic Trans 81 illustrations ~1154 words

CHECK

Check the following items when problem has occurred.

Note. Use copies of this page for interviewing customers.

Scheme 618

Scheme 618: CHECK

CAUTION

  1. Supplemental Restraint System "Airbag" The airbag system wiring harness is routed near the transmission control module (TCM).
CAUTIONAll airbag system wiring harness and connectors are colored yellow. Do not use an electrical test equipment on these circuit. Be careful not to damage the airbag system wiring harness when performing diagnostics and servicing the TCM. Measurement When measuring the voltage and resistance of ECM, TCM or each sensor, use a tapered pin with diameter of less than 0.64 mm (0.025 in) in order to avoid poor contact. Do not insert the pin more than 0.65 mm (0.256 in).

Scheme 619

Scheme 619: INSPECTION

Scheme 620

Scheme 620

Scheme 621

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Scheme 622

Scheme 623

Scheme 623
  1. BATTERY Measure the battery voltage and specific gravity of electrolyte. Standard voltage: 12 V or more Specific gravity: Above 1.260
  2. TRANSMISSION GROUND Make sure that the ground terminal bolt is tightened securely. Chassis side Tightening torque: 13 N.m (1.3 kgf-m, 9.4 ft-lb)
  3. ATF LEVEL Make sure that ATF level is in the specification. Refer to «INSPECTION»(ref-208395-S08573280712005120700000) , Automatic Transmission Fluid.
  4. FRONT DIFFERENTIAL OIL LEVEL Make sure that the front differential oil level is in specification. Refer to «INSPECTION»(ref-208395-S35747931822005120700000) , Differential Gear Oil.
  5. OPERATION OF SHIFT SELECT LEVER Make sure there is no abnormal noise, dragging or contact pattern in each select lever range. WARNING: Stop the engine while checking operation of selector lever. Without SPORT shift With SPORT shift

Scheme 624

Scheme 624: PREPARATION TOOL

Scheme 625

Scheme 625
  1. SPECIAL TOOLS
  2. GENERAL PURPOSE TOOLS

Scheme 626

Scheme 626: LOCATION

Scheme 627

Scheme 627

Scheme 628

Scheme 628

Scheme 629

Scheme 629

Scheme 630

Scheme 630
  1. CONTROL MODULE
  2. SENSOR
  3. SOLENOID

Scheme 631

Scheme 631: ELECTRICAL SPECIFICATION

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Scheme 640

Scheme 640

Scheme 641

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Scheme 642
  1. WITH VDC SYSTEM OR SPORT SHIFT
  2. WITHOUT VDC SYSTEM AND SPORT SHIFT (EXCEPT U5 MODEL)
  3. WITHOUT SPORT SHIFT (U5 MODEL)

Scheme 643

Scheme 643: SCHEMATIC

Scheme 644

Scheme 644
  1. EXCEPT U5 MODEL
  2. U5 MODEL

MEASUREMENT

Only for models with VDC system, measure input/output signal voltage.

Scheme 645

Scheme 645: MEASUREMENT
  1. WAVEFORM

Scheme 646

Scheme 646: OPERATION

Scheme 647

Scheme 647

Scheme 648

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Scheme 649

Scheme 650

Scheme 650
  1. READ DIAGNOSTIC TROUBLE CODE (DTC) Prepare the Subaru Select Monitor kit. Connect the diagnosis cable to Subaru Select Monitor. Insert the cartridge into Subaru Select Monitor. Refer to «PREPARATION TOOL»(ref-208397-S07324333902005120700000) , General Description. Connect the Subaru Select Monitor to data link connector. Data link connector located in the lower portion of instrument panel (on driver's side). Connect the diagnosis cable to data link connector. NOTE: Do not connect scan tools except for Subaru Select Monitor and OBD-II general scan tool. Turn the ignition switch to ON (engine OFF) and Subaru Select Monitor switch to ON. On the < < Main Menu > > display screen, select the {Each System Check} and press the [YES] key. On the < < System Selection Menu > > display screen, select the {Transmission Control System} and press the [YES] key. Press the [YES] key after the information of transmission type is displayed. On the < < Transmission Diagnosis > > display screen, select the {DTC Display} and press the [YES] key. On the < < DTC Display > > display screen, select the {Memorized DTC} and press the [YES] key. NOTE: For detailed operation procedure, refer to the SUBARU SELECT MONITOR OPERATION MANUAL. For details concerning the DTC, refer to «LIST OF DIAGNOSTIC TROUBLE CODE (DTC)»(ref-208397-S40827350602005120700000) .
  2. READ CURRENT DATA On the < < Main Menu > > display screen, select the {Each System Check} and press the [YES] key. On the < < System Selection Menu > > display screen, select the {Transmission Control System} and press the [YES] key. Press the [YES] key after the information of transmission type is displayed. On the < < Transmission Diagnosis > > display screen, select the {Current Data Display & Save} and press the [YES] key. On the < < Data Display Menu > > display screen, select the {Data Display} and press the [YES] key. Using the scroll key, move the display screen up or down until desired data is shown. A list of the support data is shown in the following table. NOTE: For detailed operation procedure, refer to the SUBARU SELECT MONITOR OPERATION MANUAL.
  3. CLEAR MEMORY MODE On the < < Main Menu > > display screen, select the 2. Each System Check} and press the [YES] key. On the < < System Selection Menu > > display screen, select the {Transmission Control System} and press the [YES] key. Press the [YES] key after the information of transmission type is displayed. On the < < Transmission Diagnosis > > display screen, select the {Clear Memory} and press the [YES] key. When the "Done" and "Turn Ignition Switch OFF" are shown on display screen, turn the Subaru Select Monitor and ignition switch to OFF. NOTE: For detailed operation procedure, refer to the SUBARU SELECT MONITOR OPERATION MANUAL.

Scheme 651

Scheme 651: OPERATION

Scheme 652

Scheme 652
  1. WITHOUT SUBARU SELECT MONITOR The way of reading DTC The AT OIL TEMP warning light flashes the code corresponding to faulty part. The long segment (1.2 sec on) indicates a "ten", and the short segment (0.2 sec on) signifies a "one".
  2. WITH SUBARU SELECT MONITOR Refer to Subaru Select Monitor for information about how to obtain and understand DTC . Refer to «SUBARU SELECT MONITOR»(ref-208397-S24197036892005120700000) .

AT OIL TEMP WARNING LIGHT DOES NOT COME ON OR GO OFF

DIAGNOSIS

The AT OIL TEMP warning light circuit is open or shorted.

TROUBLE SYMPTOM

  1. When the ignition switch is turned to ON (engine OFF), AT OIL TEMP warning light does not illuminate.
  2. When the on-board diagnostics is performed, AT OIL TEMP warning light remains illuminated.

Scheme 653

Scheme 653: WIRING DIAGRAM

Scheme 654

Scheme 654

Scheme 655

Scheme 655

Scheme 656

Scheme 656
  1. Except 2.5L U5 model and 3.0L model
  2. 2.5L U5 model

Scheme 657

Scheme 657: WIRING DIAGRAM

Scheme 658

Scheme 658

Scheme 659

Scheme 659

Scheme 660

Scheme 660
  1. Except U5 model
  2. U5 model

COMMUNICATION FOR INITIALIZING IMPOSSIBLE

DIAGNOSIS

  1. Faulty harness connector

TROUBLE SYMPTOM

  1. Select monitor communication failure

Scheme 661

Scheme 661: WIRING DIAGRAM

Scheme 662

Scheme 662

Scheme 663

Scheme 663

Scheme 664

Scheme 664
  1. Except U5 model
  2. U5 model

CHECK FWD SWITCH

DIAGNOSIS

  1. The LED does not come on even if FWD switch is ON.
  2. The FWD switch circuit is open or short.

Scheme 665

Scheme 665: WIRING DIAGRAM

Scheme 666

Scheme 666

Scheme 667

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Scheme 668

Scheme 668

Scheme 669

Scheme 669: CHECK BRAKE SWITCH

Scheme 670

Scheme 670: CHECK CRUISE CONTROL SWITCH

CHECK INHIBITOR SWITCH

DIAGNOSIS

The input signal circuit of inhibitor switch is open or shorted.

TROUBLE SYMPTOM

  1. Shift characteristics are erroneous.
  2. Engine brake is not effected when selector lever is in "3" range.
  3. Engine brake is not effected when selector lever is in "2" range.
  4. Engine brake is not effected when selector lever is in "1" range.

Scheme 671

Scheme 671: WIRING DIAGRAM

Scheme 672

Scheme 672
  1. Except U5 model
  2. U5 model

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Scheme 684

CHECK SPORT SHIFT SWITCH

DIAGNOSIS

SPORT shift switch input signal circuit is open or shorted.

TROUBLE SYMPTOM

  1. No SPORT shift mode occurs.
  2. Does not shift gears in SPORT shift mode.

Scheme 685

Scheme 685: WIRING DIAGRAM

Scheme 686

Scheme 686

Scheme 687

Scheme 687

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Scheme 688

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Scheme 689

CHECK SPORT SHIFT INDICATOR.

DIAGNOSIS

SPORT shift indicator output signal circuit is open or shorted.

TROUBLE SYMPTOM

  1. SPORT shift indicator does not illuminate or remains illuminated.
  2. SPORT shift indicator display does not change.

Scheme 690

Scheme 690: WIRING DIAGRAM

Scheme 691

Scheme 691

CHECK BUZZER.

DIAGNOSIS

Buzzer output signal circuit is open or shorted.

TROUBLE SYMPTOM

Buzzer remains sounded.

Scheme 692

Scheme 692: WIRING DIAGRAM

Scheme 693

Scheme 693

Scheme 694

Scheme 694: INSPECTION

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Scheme 698