REMOVAL
| WARNING | "No FIRE" signs near the working area. Be careful not to spill fuel on the floor. |
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- Set the vehicle on the lift.
- Lower the fuel pressure, see «RELEASING OF FUEL PRESSURE»(/subaru/impreza-wrx/gdgg-2002-2005/remont/fuel-system/#fuel-system-dohctc__releasing-of-fuel-pressure) , OPERATION, Fuel.
- Drain the fuel from the fuel tank, see «DRAINING FUEL»(/subaru/impreza-wrx/gdgg-2002-2005/remont/fuel-system/#fuel-system-dohctc__draining-fuel) , Fuel.
- Remove the rear seat.
- Disconnect the connector (A) of fuel tank cord to the rear harness.
- Push the grommet (B) which holds the fuel tank cord on floor panel into under the body.
- Remove the rear crossmember, see «REMOVAL»(/subaru/impreza-wrx/gdgg-2002-2005/remont/suspension-rear/#rear-suspension) , Rear Crossmember.
- Move the clamp, and disconnect the evaporation hose from canister.
- Disconnect the connector from the pressure control solenoid valve.
- Disconnect the connector from the drain valve.
- Loosen the clamp and disconnect the fuel filler hose (A) and air vent hose (B) from fuel filler pipe and air vent pipe.
- Move the clips, and disconnect the quick connector. See «REMOVAL»(/subaru/impreza-wrx/gdgg-2002-2005/remont/fuel-system/#fuel-system-dohctc) , Return and Evaporation Lines.
- Disconnect the fuel hoses.
- Support the fuel tank with transmission jack, remove the bolts from bands and dismount the fuel tank from vehicle. WARNING: A helper is required to perform this work.
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- Support the fuel tank with transmission jack and push the fuel tank harness into the access hole with grommet.
- Set the fuel tank and temporarily tighten the bolts of fuel tank bands. WARNING: A helper is required to perform this work.
- Connect the fuel filler hose and air vent hose.
- Connect the fuel hoses, and hold them with clips and quick connector. See «INSTALLATION»(/subaru/impreza-wrx/gdgg-2002-2005/remont/fuel-system/#fuel-system-dohctc) , Fuel Delivery, Return and Evaporation Lines.
- Connect the connector to the drain valve.
- Connect the connector to the pressure control solenoid valve.
- Connect the evaporation hose to the canister, and hold them with clamp.
- Tighten the band mounting bolts. Tightening torque: 33 N.m (3.4 kgf-m, 25 ft-lb)
- Install the rear crossmember, see «INSTALLATION»(/subaru/impreza-wrx/gdgg-2002-2005/remont/suspension-rear/#rear-suspension) , Rear Crossmember.
- Connect the connector (A) to the fuel tank cord and plug the service hole with grommet (B).
- Set the rear seat and floor mat.
- Connect the connector to the fuel pump relay.