Contents Section: Airbag All sections

Airbag System (Diagnostics): Other Subaru Forester SG рестайлинг

Airbag 17 illustrations ~944 words

PROCEDURE

StepCheckYesNo
1 CHECK AIRBAG WARNING LIGHT. Turn the ignition switch ON.Does airbag warning light turn on?Go to step 2.Go to "Airbag Warning Light Failure". AIRBAG WARNING LIGHT FAILURE. >
2 READ DTC READ DIAGNOSTIC TROUBLE CODE (DTC) OPERATION, SUBARU SELECT MONITOR. >Is the normal code being detected?Finish the diagnosis.Go to step 3.
3 PERFORM DIAGNOSIS. Judge the possible cause from "List of Diagnostic Trouble Code" LIST OF DIAGNOSTIC TROUBLE CODE (DTC). >. Inspect the DTC using "List of Diagnostic Trouble Code (DTC)". Repair the trouble cause. Perform Clear Memory Mode. CLEAR MEMORY MODE. > Perform the Inspection Mode. INSPECTION MODE. > Read any other DTCs displayed.Is DTC being displayed?Perform the procedure 1) to 5) in step 3.Finish the diagnosis.

BASIC DIAGNOSTIC PROCEDURE CHART

Scheme 142

Scheme 142: CHECK

CAUTION

  1. When servicing a vehicle, be sure to turn the ignition switch OFF, disconnect the ground cable from battery, and wait for more than 20 seconds before starting work.
  2. The airbag system is fitted with a backup power source. After disconnecting the battery ground cable, the airbag may deploy if you do not wait for more than 20 seconds before starting the service of airbag system.

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Scheme 143
  1. If the airbag warning light illuminates, repair the vehicle immediately. Otherwise, the airbag or pre-tensioner may activate incorrectly, or not inflate in an actual collision.
  2. If sensors, airbag module, airbag control module, pretensioner or harness is deformed or damaged, replace with new part.
  3. Do not use the airbag system and pretensioners on other vehicles. When replacing parts, be sure to replace them with new ones.

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Scheme 144

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Scheme 145
  1. Do not check continuity of the airbag modules on the driver's side, passenger's side, side airbag modules, or the pretensioner.
  2. Use of an analog circuit tester may cause the air-bag to activate in error. When checking the airbag system, be sure to use a digital circuit tester.

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Scheme 156
  1. When checking, use a test harness. Do not touch the tester probe directly to the airbag connector terminal. Do not drop the airbag module parts, subject them to high temperature over 93°C (199°F), or come into contact with water, oil or grease; the internal parts may become damaged and/or reliability may be greatly lowered. If damage, open circuit or rust is found on airbag system wire harness, do not use solder to repair. Replace the faulty harness with a new factory part. Install the wire harness securely with the specified clips to avoid interference or becoming tangled with other parts. Do not allow water or oil to come in contact with the connector terminals. Also, do not touch the connector terminals. Do not disassemble the airbag modules on the drivers side, passengers side, or for the side airbag system. A deployed airbag module cannot be reused. After removal, keep the airbag module with the pad facing upward on a dry, clean, and flat surface away from heat and light sources, and moisture and dust. The removed front seat with airbag module must be kept at least 200 mm (8 in) away from walls and other objects. When painting or performing sheet metal work on the front part of the vehicle, including the front wheel apron, front fender and front side frame, remove the front sub sensors and wire harness of air-bag system. When painting or performing sheet metal work on the side of the vehicle, including the side sill, center pillar and front and rear doors, remove the side airbag sensors and wire harness of the airbag system. When storing a removed airbag module, do not place any objects on it or stack other airbag modules on top of each other. If the airbag inflates for some reason when it is placed with its pad side facing downward or under any object, a serious accident may result. Do not discard an undeployed airbag module. They could easily cause a serious accident if accidentally deployed.

BATTERY

Measure the battery voltage and check electrolyte.

Standard voltage

12 V

Specific gravity

1.260 or more

PREPARATION TOOL

CAUTIONTo measure the voltage and resistance of airbag system component, be sure to use the specified test harness.

DISPLAY OF STATUS INFORMATION

Check the operating condition of each sensor in the event of malfunction in the seat belt buckle switch and seat position sensor, or when the seat belt buckle switch and seat position sensor has been replaced.

  1. On the «Main Menu» display screen, select {Each System Check} and press the [YES] key.
  2. On the «System Selection Menu» display screen, select the {Airbag System} and press the [YES] key.
  3. On the «Airbag System» display screen, select the {Status Data} and press the [YES] key. The following table is for support data.
ItemDisplay Contents
Seat position sensor LH(2)
Seat position sensor RH(2)
Seat belt buckle switch LHBelted (3) /Unbelted (4) /Other (5) /lnitial Setting (1) /- (6)
Seat belt buckle switch RHBelted (3) /Unbelted (4) /Other (5) /lnitial Setting (1) /- (6)
Passenger's airbag statusON (7) /OFF (8) /Initial Setting (1)
(1) Displayed when it is initial. (2) Seat position sensor not supported (3) Seat belt fastened (4) Seat belt not fastened (5) Displayed when data other than belt fastened or not fastened, (such as breakdowns) is entered. (6) Seat belt buckle switch not supported (7) Passenger's seat air bag operating state (8) Passenger's seat air bag non-operating state
(1)Displayed when it is initial.
(2)Seat position sensor not supported
(3)Seat belt fastened
(4)Seat belt not fastened
(5)Displayed when data other than belt fastened or not fastened, (such as breakdowns) is entered.
(6)Seat belt buckle switch not supported
(7)Passenger's seat air bag operating state
(8)Passenger's seat air bag non-operating state

DIAGNOSIS PROCEDURE

Note. For details concerning operation procedure, refer to the "SUBARU SELECT MONITOR OPERATION MANUAL ".

3. CLEAR MEMORY MODE

Clear the DTC stored in the airbag control module after repairing the airbag system. (After the breakdown is recovered, the breakdown code for completed recoveries are read out when the next breakdown occurs if the memory clear work is not performed.)

  1. On the «Main Menu» display screen, select {Each System Check} and press the [YES] key.
  2. On the «System Selection Menu» display screen, select the {Airbag System} and press the [YES] key.
  3. On the {Airbag System} menu screen, select the {Clear Memory} and press the [YES] key.
  4. When the "Clear Memory?" is shown on the screen, press the [YES] key.
  5. When "Done" is displayed, turn the Subaru Select Monitor OFF.

Note. For details concerning operation procedure, refer to the "SUBARU SELECT MONITOR OPERATION MANUAL ".

COMMUNICATION FOR INITIALIZING IMPOSSIBLE

DETECTING CONDITION

Defective harness connector

TROUBLE SYMPTOM

Communication is impossible between the airbag control module and the Subaru Select Monitor.

WIRING DIAGRAM

Scheme 157

Scheme 157: COMMUNICATION FOR INITIALIZING IMPOSSIBLE
StepCheckYesNo
1 CHECK IGNITION SWITCH.Is the ignition switch ON?Go to step 2.Turn the ignition switch ON, and select the airbag mode using the Subaru Select Monitor.
2 CHECK BATTERY. Turn the ignition switch OFF. Measure the battery voltage.Is the voltage more than 11 V?Go to step 3.Charge or replace the battery.
3 CHECK BATTERY TERMINAL.Is there poor contact at battery terminal?Repair or tighten the battery terminal.Go to step 4.
4 CHECK SUBARU SELECT MONITOR COMMUNICATION. Turn the ignition switch ON. Using the Subaru Select Monitor, check whether communication to other system can be executed normally.Are the system name and model year displayed on Subaru Select Monitor?Go to step 9.Go to step 5.
5 CHECK SUBARU SELECT MONITOR COMMUNICATION. Turn the ignition switch OFF. Disconnect the airbag control module connector. Turn the ignition switch ON. Check whether communication to other systems can be executed normally.Are the system name and model year displayed on Subaru Select Monitor?Replace the airbag control module. AIRBAG CONTROL MODULE . >Go to step 6.
6 CHECK HARNESS CONNECTOR BETWEEN EACH CONTROL MODULE AND DATA LINK CONNECTOR. Turn the ignition switch OFF. Disconnect the airbag control module, ABSCM&H/U, ECM and TCM. Measure resistance between data link connector and chassis ground. Connector & terminal (B40) No. 10 - Chassis groundIs the resistance more than 1 Mohms?Go to step 7.Repair the harness and connector between each control module and data link connector. (Replace the harness without repairing the airbag harness.)
7 CHECK OUTPUT SIGNAL TO THE AIRBAG CONTROL MODULE. Turn the ignition switch ON in the condition of step 6. Measure the voltage between data link connector and chassis ground. Connector & terminal (B40) No. 10 (+) - Chassis ground (-)Is the voltage less than 1 V?Go to step 8.Repair the harness and connector between each control module and data link connector. (Replace the harness without repairing the airbag harness.)
8 CHECK THE HARNESS BETWEEN THE AIRBAG CONTROL MODULE AND DATA LINK CONNECTOR. Turn ignition switch OFF, disconnect the battery ground cable, and wait more than 20 seconds. Disconnect connector (AB6) from airbag control module. Connect the connector (1R) in the test harness R to connector (AB6). Measure resistance between connector (4R) in the test harness R and data link connector. Connector & terminal (4R) No. 18 - (B40) No. 10Is the resistance less than 10 ohms?Go to step 9.Repair the harness between the airbag control module and the data link connector. Or replace the airbag main harness along with the bulkhead harness.
9 CHECK POWER SUPPLY CIRCUIT. Turn the ignition switch ON. Measure the voltage between connector (4R) in the test harness R and chassis ground.Is the voltage more than 10 V?Go to step 10.Repair the harness between the airbag control module and the battery. Or replace the airbag main harness along with the bulkhead harness.
10 CHECK BETWEEN THE AIRBAG CONTROL MODULE AND CHASSIS GROUND. Turn the ignition switch OFF. Measure resistance between connector (4R) in the test harness R and chassis ground. Connector & terminal (4R) No. 10 - Chassis ground: (4R) No. 11 - Chassis groundIs the resistance less than 10 ohms?Go to step 11.Repair the harness between the airbag control module and the chassis ground. Or replace the airbag main harness along with the bulkhead harness.
11 CHECK POOR CONTACT OF CONNECTOR.Is there poor contact in control module power supply, ground circuit and data link connector?Repair the connector. (For airbag system connectors, do not repair but replace the entire harness.)Replace the only airbag control module. REMOVAL Airbag Control Module. >

DIAGNOSIS PROCEDURE

Recreate the condition by referring to the fault conditions described in the checklist.

AIRBAG WARNING LIGHT REMAINS ON

DETECTING CONDITION

  1. Airbag warning light failure
  2. Airbag control module to airbag warning light circuit is shorted or open.
  3. Grounding circuit is faulty.
  4. Airbag control module is faulty.
  5. Improper connection of (AB1) and (B31)
  6. Improper connection of (AB3) to airbag control module
CAUTIONBefore diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect the ground terminal from battery, and wait more than 20 seconds before starting to work. When inspecting the airbag main harness, disconnect the airbag module connectors of the driver's and passenger's seats for safety.

WIRING DIAGRAM

Scheme 158

Scheme 158
StepCheckYesNo
1 READ DTC Read the DTC. READ DIAGNOSTIC TROUBLE CODE (DTC) OPERATION, SUBARU SELECT MONITOR. >Is DTC displayed?Perform the diagnosis according to DTC.Go to step 2.
2 CHECK POOR CONTACT. Turn ignition switch OFF, disconnect the battery ground cable, and wait more than 20 seconds. Check that firm contact is secured between the airbag control module and the connector (AB6).Is there poor contact in the connector (AB6)?Replace the body harness along with airbag main harness or airbag control module, if it is not eliminated the poor contact of connectors. AIRBAG CONTROL MODULE . >Go to step 3.
3 CHECK AIRBAG MAIN HARNESS. Remove the instrument panel lower cover, disconnect the connector (AB7) and (AB2). Remove the passengers side console side cover lower, and disconnect the connectors (AB10) and (AB9). Disconnect the connector (AB6) from air-bag control module, and connect the connector (1R) in the test harness R. Connect battery ground terminal and turn the ignition switch ON. Connect two connectors, (5R) and (6R) in the test harness R. NOTE: After the problem has been eliminated, disconnect connectors (5R) and (6R).Does the airbag warning light go off?Go to step 4.Go to step 5.
4 CHECKING THE GROUND CIRCUIT. Turn ignition switch OFF, disconnect the battery ground cable, and wait more than 20 seconds. Disconnect connector (AB6) from airbag control module. Connect the connector (1R) in the test harness R to body harness connector (AB6). Measure resistance between connector (2R) in the test harness R and chassis ground. Connector & terminal (2R) No. 10 - Chassis ground: (2R) No. 11 - Chassis groundIs the resistance less than 10 ohms?Replace the airbag control module. AIRBAG CONTROL MODULE . >Repair the chassis ground circuit.
5 CHECK AIRBAG MAIN HARNESS AND BULKHEAD HARNESS. Disconnect the connector (5R) and (6R). Remove the combination meter. Measure resistance between connector (i11) in the test harness R and connector (2R). Connector & terminal (2R) No. 7 - (H1) No. 8Is the resistance less than 10 ohms?Check the combination meter.Go to step 6.
6 CHECK POOR CONTACT OF CONNECTORS (AB1) AND (B31). Turn ignition switch OFF, disconnect the battery ground cable, and wait more than 20 seconds. Confirm that firm contact is secured between connectors (AB1) and (B31).Is there poor contact in connectors (AB1) and (B31)?Repair the bulkhead harness or replace the airbag main harness along with the body harness.Go to step 7.
7 CHECK AIRBAG MAIN HARNESS. Check the airbag main harness for abnormalities.Is anything unusual to airbag main harness?Replace the airbag main harness along with the bulkhead harness.Repair the bulkhead harness.
NOTE
After the problem has been eliminated, disconnect connectors (5R) and (6R).

DIAGNOSIS PROCEDURE

AIRBAG WARNING LIGHT REMAINS OFF

DETECTING CONDITION

  1. Blown fuse No. 14 (in fuse box)
  2. Body harness is open.
  3. Airbag warning light failure
  4. Airbag main harness is faulty.
  5. Airbag control module is faulty.
CAUTIONBefore diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect the ground terminal from battery, and wait more than 20 seconds before starting to work. When inspecting the airbag main harness, disconnect the airbag module connectors of the driver's and passenger's seats for safety.

WIRING DIAGRAM

StepCheckYesNo
1 CHECK COMBINATION METER. Turn the ignition switch ON, and confirm that warning light embedded in the combination meter is turned on.Do the warning lights except for the airbag turn on?Go to step 2.Check the combination meter. COMBINATION METER SYSTEM . >
2 CHECK THE DTC. Read the DTC. READ DIAGNOSTIC TROUBLE CODE (DTC) OPERATION, SUBARU SELECT MONITOR. >Is DTC displayed?Perform the diagnosis according to DTC.Go to step 3.
3 CHECK FUSE NO.14 (IN MAIN FUSE BOX). Remove the fuse No. 14 and perform visual inspection.Is fuse No. 14 (in the main fuse box) blown out?Replace the fuse No. 14. If fuse No. 14 is blown out again, go to step 4.Go to step 4.
4 CHECK AIRBAG WARNING LIGHT CIRCUIT (IN COMBINATION METER). Turn ignition switch OFF, disconnect the battery ground cable, and wait more than 20 seconds. Disconnect the connector (AB1) from (B31). Connect battery ground terminal and turn the ignition switch ON.Does airbag warning light turn on?Go to step 5.Check the combination meter. COMBINATION METER . >
5 CHECK AIRBAG MAIN HARNESS. Turn ignition switch OFF, disconnect the battery ground cable, and wait more than 20 seconds. Connect the connector (AB1) to (B31). Disconnect connector (AB6) from airbag control module. Connect battery ground terminal and turn the ignition switch ON.Does airbag warning light turn on?Replace the airbag control module. AIRBAG CONTROL MODULE . >Replace the airbag main harness along with the body harness.

DIAGNOSIS PROCEDURE

LIST

DTCMemory functionContent of diagnosisReference
11ProvidedAirbag main harness is open, shorted or shorted to ground. Airbag module harness (driver's side) is open, shorted or shorted to ground. Roll connector circuit is open, shorted or shorted to ground. Airbag control module is faulty. Driver's airbag module is faulty.DTC 11 DRIVER'S AIRBAG FAILURE . >
12ProvidedAirbag main harness is open, shorted or shorted to ground. Airbag module harness (passenger's side) is open, shorted or shorted to ground. Airbag control module is faulty. Passenger's airbag module is faulty.DTC 12 PASSENGER'S AIRBAG FAILURE . >
15ProvidedAirbag main harness (driver's side) is shorted to power supply. Airbag module harness (driver's side) is shorted to power supply. Roll connector is shorted to power supply. Airbag control module is faulty. Driver's airbag module is faulty.DTC 15 DRIVER'S AIRBAG FAILURE . >
16ProvidedAirbag harness (passenger's side) is shorted to power supply. Airbag module harness (passenger's side) is shorted to power supply. Airbag control module is faulty. Passenger's airbag module is faulty.DTC 16 PASSENGER'S AIRBAG FAILURE . >
21ProvidedAirbag control module is faulty.DTC 21 AIRBAG ECM FAILURE . >
22ProvidedFront airbag module and seat belt pretensioner (LH/RH) are inflated.DTC 22 FRONT AIRBAG FIRING OUTPUT . >
23Not providedImproper connection of (AB3), (AB7) and (AB8) to airbag control moduleDTC 23 CONNECTOR TO AIRBAG ECM FAILURE . >
24Not providedAirbag control module is faulty. Airbag harness is open. Fuse No. 11 (in joint box) is blown. Body harness is open.DTC 24 IG1 OPEN . >
25ProvidedAirbag control module is faulty. Airbag main harness is open. Fuse No. 6 (in joint box) is blown. Body harness is open.DTC 25 IG2 OPEN . >
26Passenger's Airbag Indicator FailurePassenger's airbag indicator is faulty. Airbag control module is faulty. Airbag main harness circuit is open, shorted or shorted to ground. Body harness is open.DTC 26 PASSENGER'S AIRBAG INDICATOR FAILURE . >
27Occupant Detection System Improper CommunicationCommunication to the occupant detection control module is faulty. Airbag rear harness circuit is open, shorted or shorted to ground, or shorted to power supply.DTC 27 ODS COMMUNICATION ERROR . >
28Occupant Detection System Inspection/haltAdjusting operation is stopped incomplete during the seat adjusting operation.Refer to "Occupant Detection System" for DTC 28. DTC 28 ADJUSTMENT / INSPECTION HALT . >
29Occupant Detection System FailureOccupant detection sensor is faulty. Occupant detection control module is faulty. Occupant detection harness is faulty. Fuse No. 3, 6 (in joint box) is blown.Refer to "Occupant Detection System" for DTC 29. DTC 29 ODS FAILURE . >
31ProvidedFront sub sensor harness (RH) is shorted, open or shorted to power supply. Airbag main harness is shorted, open or shorted to power supply. Front sub sensor (RH) is faulty. Airbag control module is faulty.DTC 31 FRONT SUB SENSOR RH FAILURE . >
32ProvidedFront sub sensor harness (LH) is shorted, open or shorted to power supply. Airbag main harness is shorted, open or shorted to power supply. Front sub sensor (LH) is faulty. Airbag control module is faulty.DTC 32 FRONT SUB SENSOR LH FAILURE . >
36Seat Position Sensor LH FailureDriver's seat position sensor is faulty. Airbag control module is faulty. Airbag rear harness circuit is open, shorted or shorted to ground.DTC 36 SEAT POSITION SENSOR LH FAILURE . >
37Buckle Switch RH FailurePassenger's buckle switch circuit is open, shorted or shorted to ground. Airbag rear harness circuit is open, shorted or shorted to ground. Airbag control module is faulty. Occupant detection control module is faulty.Refer to "Occupant Detection System" for DTC 37. DTC 37 BUCKLE SWITCH RH FAILURE . >
38Buckle Switch LH FailureDriver's buckle switch circuit is open, shorted or shorted to ground. Airbag rear harness circuit is open, shorted or shorted to ground. Airbag control module is faulty.DTC 38 BUCKLE SWITCH LH FAILURE . >
41ProvidedSide airbag harness is faulty. Side airbag module (RH) is faulty. Airbag control module is faulty.DTC 41 SIDE AIR-BAG RH FAILURE . >
42ProvidedSide airbag harness is faulty. Side airbag module (LH) is faulty. Airbag control module is faulty.DTC 42 SIDE AIR-BAG LH FAILURE . >
45ProvidedSide airbag harness is shorted to power supply. Side airbag module (RH) is faulty. Airbag control module is faulty.DTC 45 SIDE AIR-BAG RH FAILURE . >
46ProvidedSide airbag harness is shorted to power supply. Side airbag module (LH) is faulty. Airbag control module is faulty.DTC 46 SIDE AIR-BAG LH FAILURE . >
51ProvidedSide airbag sensor (RH) is faulty. Side airbag harness is faulty. Airbag control module is faulty.DTC 51 SIDE AIR-BAG SENSOR RH FAILURE . >
52ProvidedSide airbag sensor (LH) is faulty. Side airbag harness is faulty. Airbag control module is faulty.DTC 52 SIDE AIR-BAG SENSOR LH FAILURE . >
53ProvidedSide airbag sensor (RH) is faulty.DTC 53 SIDE AIR-BAG SENSOR RH FAILURE . >
54ProvidedSide airbag sensor (LH) is faulty.DTC 54 SIDE AIR-BAG SENSOR LH FAILURE . >
55ProvidedSide airbag module and seat belt pretensioner activated.DTC 55 SIDE CURTAIN AIRBAG FIRING OUTPUT . >
61ProvidedSeat belt pretensioner (RH) circuit is open, shorted or shorted to ground. Airbag control module is faulty. Pretensioner is faulty. Airbag harness is faulty.DTC 61 BELT PRETENSIONER RH FAILURE . >
62ProvidedSeat belt pretensioner (LH) circuit is open, shorted or shorted to ground. Airbag control module is faulty. Pretensioner is faulty. Airbag harness is faulty.DTC 62 BELT PRETENSIONER LH FAILURE . >
65ProvidedSeat belt pretensioner (RH) circuit is shorted to power supply. Pretensioner is faulty. Airbag harness is faulty. Airbag control module is faulty.DTC 65 BELT PRETENSIONER RH FAILURE . >
66ProvidedSeat belt pretensioner (LH) circuit is shorted to power supply. Pretensioner is faulty. Airbag harness is faulty. Airbag control module is faulty.DTC 66 BELT PRETENSIONER LH FAILURE . >
72ProvidedAirbag main harness is open, shorted or shorted to ground. Airbag module harness (passenger's side) is open, shorted or shorted to ground. Airbag control module is faulty. Passenger's side airbag module is faulty.DTC 72 PASSENGER'S AIRBAG FAILURE . >
76ProvidedAirbag main harness (passenger's side) is shorted to power supply. Airbag module harness (passenger's side) is shorted to power supply. Airbag control module is faulty. Passenger's side airbag module is faulty.DTC 76 PASSENGER'S AIRBAG FAILURE . >

DIAGNOSTIC TROUBLE CODE