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Engine Control System (Service Information): Removal & Installation Scion xD I

Engine Control Systems 55 illustrations ~3252 words

INSTALLATION

  1. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Apply a light coat of engine oil to a new O-ring and install it onto the camshaft timing oil control valve assembly (for intake camshaft side). NOTE: Do not twist the O-ring. Install the camshaft timing oil control valve assembly with the bolt (for intake camshaft side). Torque: 10 N*m ( 102 kgf*cm, 7 in.*lbf) Connect the camshaft timing oil control valve assembly connector (for intake camshaft side). Apply a light coat of engine oil to a new O-ring and install it onto the camshaft timing oil control valve assembly (for exhaust camshaft side). NOTE: Do not twist the O-ring. Install the camshaft timing oil control valve assembly with the bolt (for exhaust camshaft side). Torque: 10 N*m ( 102 kgf*cm, 7 in.*lbf) Connect the camshaft timing oil control valve assembly connector (for exhaust camshaft side). Install the wire harness bracket with the bolt. Torque: 8.4 N*m ( 85 kgf*cm, 74 ft.*lbf)
  2. INSPECT FOR OIL LEAK
  3. INSTALL NO. 2 CYLINDER HEAD COVER . Refer to «INSTALLATION - Step 3»(ref-388746-S29485409082011031100000)

Scheme 25

Scheme 25: ILLUSTRATION
Scheme 25: ILLUSTRATION
  1. INSTALL THROTTLE BODY ASSEMBLY Install a new gasket onto the intake manifold. Install the throttle body assembly with the 2 bolts and 2 nuts. Torque: 10 N*m ( 102 kgf*cm, 7 in.*lbf) Connect the water by-pass hose and the No. 2 water by-pass hose. Connect the throttle body assembly connector.
  2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Install air cleaner cap sub-assembly with hose and lock the 2 clamps. Tighten the hose clamp to the specified torque. Torque: 3.0 N*m ( 31 kgf*cm, 27 ft.*lbf) Connect the No. 2 ventilation hose. Connect the wire harness clamp and mass air flow meter connector.
  3. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 2»(ref-388731-S27227817192011031100000)
  4. INSPECT FOR COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-388753-S05243132832011031100000)
  5. INSTALL NO. 2 CYLINDER HEAD COVER . Refer to «INSTALLATION - Step 3»(ref-388746-S29485409082011031100000)

Scheme 26

Scheme 26: ILLUSTRATION
Scheme 26: ILLUSTRATION

Scheme 27

Scheme 27: ILLUSTRATION
Scheme 27: ILLUSTRATION

REMOVAL

Note. Replace the ECM with a new one if necessary.

Scheme 28

Scheme 28: REMOVAL
Scheme 28: REMOVAL

Scheme 29

Scheme 29
Scheme 29

Scheme 30

Scheme 30
Scheme 30

Scheme 31

Scheme 31
Scheme 31
  1. REMOVE FRONT WIPER ARM HEAD CAP . Refer to «REMOVAL - Step 1»(ref-388754-S40074688442011031100000)
  2. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «REMOVAL - Step 2»(ref-388754-S40074688442011031100000)
  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «REMOVAL - Step 3»(ref-388754-S40074688442011031100000)
  4. REMOVE HOOD TO COWL TOP SEAL . Refer to «REMOVAL - Step 4»(ref-388754-S40074688442011031100000)
  5. REMOVE COWL TOP VENTILATOR LOUVER RH . Refer to «REMOVAL - Step 5»(ref-388754-S40074688442011031100000)
  6. REMOVE COWL TOP VENTILATOR LOUVER LH . Refer to «REMOVAL - Step 6»(ref-388754-S40074688442011031100000)
  7. REMOVE FRONT WIPER MOTOR AND LINK . Refer to «REMOVAL - Step 7»(ref-388754-S40074688442011031100000)
  8. REMOVE FRONT AIR SHUTTER SEAL RH . Refer to «REMOVAL - Step 17»(ref-388728-S39495453982011031100000)
  9. REMOVE OUTER COWL TOP PANEL . Refer to «REMOVAL - Step 18»(ref-388728-S39495453982011031100000)
  10. REMOVE ECM Remove the 2 lock knobs and harness clamp. Disconnect the 2 ECM connectors. Remove the bolt and 2 nuts and remove the ECM.
  11. REMOVE ECM BRACKET Remove the 2 screws and the ECM bracket.
  12. REMOVE NO. 2 ECM BRACKET Remove the 2 screws and the No. 2 ECM bracket.

Scheme 32

Scheme 32
Scheme 32
  1. INSTALL NO. 2 ECM BRACKET Install the No. 2 ECM bracket with the 2 screws.
  2. INSTALL ECM BRACKET Install the ECM bracket with the 2 screws.
  3. INSTALL ECM Install the ECM with the bolt and 2 nuts. Torque: 8.0 N*m ( 82 kgf*cm, 71 ft.*lbf) Connect the 2 ECM connectors. Install the 2 lock knobs and harness clamp.
  4. INSTALL OUTER COWL TOP PANEL . Refer to «INSTALLATION - Step 76»(ref-388728-S32238584442011031100000)
  5. INSTALL FRONT AIR SHUTTER SEAL RH . Refer to «INSTALLATION - Step 77»(ref-388728-S32238584442011031100000)
  6. INSTALL FRONT WIPER MOTOR AND LINK . Refer to «INSTALLATION - Step 2»(ref-388754-S30243701202011031100000)
  7. INSTALL COWL TOP VENTILATOR LOUVER LH . Refer to «INSTALLATION - Step 3»(ref-388754-S30243701202011031100000)
  8. INSTALL COWL TOP VENTILATOR LOUVER RH . Refer to «INSTALLATION - Step 7»(ref-388754-S30243701202011031100000)
  9. INSTALL HOOD TO COWL TOP SEAL . Refer to «INSTALLATION - Step 5»(ref-388754-S30243701202011031100000)
  10. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «INSTALLATION - Step 6»(ref-388754-S30243701202011031100000)
  11. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «INSTALLATION - Step 7»(ref-388754-S30243701202011031100000)
  12. INSTALL FRONT WIPER ARM HEAD CAP . Refer to «INSTALLATION - Step 8»(ref-388754-S30243701202011031100000)

Scheme 33

Scheme 33: ILLUSTRATION
Scheme 33: ILLUSTRATION

Note. Avoid any physical shock to the accelerator pedal.

  1. INSTALL ACCELERATOR PEDAL ASSEMBLY Install the accelerator pedal with the 2 bolts. Torque: 5.4 N*m ( 55 kgf*cm, 48 ft.*lbf) Connect the accelerator pedal connector.

Scheme 34

Scheme 34: ILLUSTRATION
Scheme 34: ILLUSTRATION
  1. INSTALL MASS AIR FLOW METER Install the mass air flow meter with the 2 screws. NOTE: Make sure that the O-ring is not cracked or jammed when installing. Connect the mass air flow meter connector.

Scheme 35

Scheme 35: ILLUSTRATION
Scheme 35: ILLUSTRATION

Scheme 36

Scheme 36: REMOVAL
Scheme 36: REMOVAL

Scheme 37

Scheme 37
Scheme 37

Scheme 38

Scheme 38
Scheme 38
  1. REMOVE NO. 2 CYLINDER HEAD COVER . Refer to «REMOVAL - Step 1»(ref-388746-S42241558912011031100000)
  2. REMOVE CAMSHAFT POSITION SENSOR Disconnect the duty vacuum switching valve connector and 3 engine wire harness clamps (for exhaust camshaft side). Remove the bolt and remove the camshaft position sensor (for exhaust camshaft side). Remove the bolt and remove the camshaft position sensor (for intake camshaft side).

Scheme 39

Scheme 39: INSTALLATION
Scheme 39: INSTALLATION
  1. INSTALL CAMSHAFT POSITION SENSOR Apply a light coat of engine oil to the O-ring on the camshaft position sensor. Install the camshaft position sensor with the bolt (for intake camshaft side). Torque: 10 N*m ( 102 kgf*cm, 7 in.*lbf) Install the camshaft position sensor with the bolt (for exhaust camshaft side). Torque: 10 N*m ( 102 kgf*cm, 7 in.*lbf) Connect the 3 engine wire harness clamps and duty vacuum switching connector (for exhaust camshaft side).
  2. INSPECT FOR OIL LEAK
  3. INSTALL NO. 2 CYLINDER HEAD COVER . Refer to «INSTALLATION - Step 3»(ref-388746-S29485409082011031100000)

Scheme 40

Scheme 40: ILLUSTRATION
Scheme 40: ILLUSTRATION

Scheme 41

Scheme 41: ILLUSTRATION
Scheme 41: ILLUSTRATION

Scheme 42

Scheme 42: REMOVAL
Scheme 42: REMOVAL
  1. REMOVE ENGINE UNDER COVER RH
  2. REMOVE CRANKSHAFT POSITION SENSOR Disconnect the crankshaft position sensor connector. Remove the bolt and remove the crankshaft position sensor.

Scheme 43

Scheme 43: INSPECTION
Scheme 43: INSPECTION
  1. INSPECT CRANKSHAFT POSITION SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 1 - 2 20°C 1850 to 2450 ohms HINT: In the table above, the terms Cold and Hot refer to the temperature of the coils. Cold means approximately -10 to 50 °C (14 to 122 °F). Hot means approximately 50 to 100 °C (122 to 212 °F). If the resistance is not as specified, replace the crankshaft position sensor.

Scheme 44

Scheme 44: INSTALLATION
Scheme 44: INSTALLATION
  1. INSTALL CRANKSHAFT POSITION SENSOR Apply a light coat of engine oil to the O-ring on the crankshaft position sensor. Install the crankshaft position sensor with the bolt. Torque: 10 N*m ( 102 kgf*cm, 7 in.*lbf) Connect the crankshaft position sensor connector.
  2. INSPECT FOR OIL LEAK
  3. INSTALL ENGINE UNDER COVER RH Torque: 5.0 N*m ( 51 kgf*cm, 44 ft.*lbf)

Scheme 45

Scheme 45: ILLUSTRATION
Scheme 45: ILLUSTRATION

Scheme 46

Scheme 46: REMOVAL
Scheme 46: REMOVAL
  1. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT - Step 1»(ref-388731-S27227817192011031100000)
  2. REMOVE NO. 2 CYLINDER HEAD COVER . Refer to «REMOVAL - Step 1»(ref-388746-S42241558912011031100000)
  3. REMOVE ENGINE COOLANT TEMPERATURE SENSOR Disconnect the engine coolant temperature sensor connector. Using SST, remove the engine coolant temperature sensor. SST: 09817-33190

Scheme 47

Scheme 47: INSPECTION
Scheme 47: INSPECTION
  1. INSPECT ENGINE COOLANT TEMPERATURE SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance Condition Specified Condition Approximately 20°C (68°F) 2.32 k to 2.59 kohms Approximately 80°C (176°F) 0.310 k to 0.326 kohms NOTE: When checking the engine coolant temperature sensor in water, keep the terminals dry. After the check, wipe the sensor dry. If the resistance is not as specified, replace the engine coolant temperature sensor.
  1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR Provisionally install the engine coolant temperature sensor through a new gasket. Using SST, tighten the engine coolant temperature sensor. SST: 09817-33190 Torque: 20 N*m ( 200 kgf*cm, 14 in.*lbf)
  2. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 2»(ref-388731-S27227817192011031100000)
  3. INSPECT FOR COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-388753-S05243132832011031100000)
  4. INSTALL NO. 2 CYLINDER HEAD COVER . Refer to «INSTALLATION - Step 3»(ref-388746-S29485409082011031100000)

Scheme 48

Scheme 48: ILLUSTRATION
Scheme 48: ILLUSTRATION

Scheme 49

Scheme 49: ILLUSTRATION
Scheme 49: ILLUSTRATION

Scheme 50

Scheme 50: ILLUSTRATION
Scheme 50: ILLUSTRATION

Scheme 51

Scheme 51: ILLUSTRATION
Scheme 51: ILLUSTRATION

Scheme 52

Scheme 52: ILLUSTRATION
Scheme 52: ILLUSTRATION

Scheme 53

Scheme 53: REMOVAL
Scheme 53: REMOVAL

Scheme 54

Scheme 54
Scheme 54

Scheme 55

Scheme 55
Scheme 55

Scheme 56

Scheme 56
Scheme 56
  1. DISCHARGE FUEL SYSTEM PRESSURE Refer to «PRECAUTION»(ref-388745-S05851475282011031100000)
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  3. REMOVE ENGINE UNDER COVER LH
  4. REMOVE ENGINE UNDER COVER RH
  5. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT - Step 1»(ref-388731-S27227817192011031100000)
  6. REMOVE NO. 2 CYLINDER HEAD COVER . Refer to «REMOVAL - Step 1»(ref-388746-S42241558912011031100000)
  7. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE See step 3
  8. SEPARATE ENGINE WIRE HARNESS . Refer to «REMOVAL - Step 4»(ref-388742-S07901524112011031100000)
  9. REMOVE HARNESS BRACKET . Refer to «REMOVAL - Step 5»(ref-388742-S07901524112011031100000)
  10. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE . Refer to «REMOVAL - Step 6»(ref-388742-S07901524112011031100000)
  11. DISCONNECT VACUUM HOSE . Refer to «REMOVAL - Step 7»(ref-388742-S07901524112011031100000)
  12. REMOVE FUEL PIPE CLAMP . Refer to «REMOVAL - Step 8»(ref-388742-S07901524112011031100000)
  13. DISCONNECT FUEL TUBE SUB-ASSEMBLY . Refer to «REMOVAL - Step 9»(ref-388742-S07901524112011031100000)
  14. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY . Refer to «REMOVAL - Step 10»(ref-388742-S07901524112011031100000)
  15. REMOVE NO. 1 DELIVERY PIPE SPACER . Refer to «REMOVAL - Step 11»(ref-388742-S07901524112011031100000)
  16. REMOVE FLYWHEEL HOUSING SIDE COVER . Refer to «REMOVAL - Step 4»(ref-388740-S02254333642011031100000)
  17. REMOVE INJECTOR VIBRATION INSULATOR . Refer to «REMOVAL - Step 12»(ref-388742-S07901524112011031100000)
  18. REMOVE STARTER ASSEMBLY . Refer to «REMOVAL - Step 5»(ref-388740-S02254333642011031100000)
  19. REMOVE ENGINE OIL LEVEL DIPSTICK
  20. REMOVE OIL COOLER TUBE (for Automatic Transaxle) . Refer to «REMOVAL - Step 19»(ref-388755-S13918645952011031100000)
  21. REMOVE TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY (for Automatic Transaxle) . Refer to «REMOVAL - Step 20»(ref-388755-S13918645952011031100000)
  22. REMOVE INTAKE MANIFOLD Disconnect the 4 wire harness clamps. Disconnect the ventilation hose. Disconnect the throttle body connector. Disconnect the water by-pass hose and No. 2 water by-pass hose. Remove the 4 bolts and 2 nuts and remove the intake manifold and intake manifold stay.
  23. REMOVE KNOCK SENSOR Disconnect the knock sensor connector. Remove the bolt and remove the knock sensor.

Scheme 57

Scheme 57: INSPECTION
Scheme 57: INSPECTION
  1. INSPECT KNOCK SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 1 - 2 20°C (68°F) 120 to 280 kohms If the result is not as specified, replace the knock sensor.

Scheme 58

Scheme 58: INSTALLATION
Scheme 58: INSTALLATION

Scheme 59

Scheme 59
Scheme 59
  1. INSTALL KNOCK SENSOR Install the knock sensor with the bolt as shown in the illustration. Torque: 21 N*m ( 214 kgf*cm, 16 in.*lbf) Connect the knock sensor connector.
  2. INSTALL INTAKE MANIFOLD Install a new gasket onto the intake manifold. Install the intake manifold and intake manifold stay with the 4 bolts and 2 nuts. Torque: 28 N*m ( 286 kgf*cm, 21 in.*lbf) Connect the water by-pass hose and the No. 2 water by-pass hose. Connect the throttle body assembly connector. Connect the ventilation hose. Connect the 4 wire harness clamps.
  3. INSTALL TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY (for Automatic Transaxle) . Refer to «INSTALLATION - Step 3»(ref-388755-S27413647492011031100000)
  4. INSTALL OIL COOLER TUBE (for Automatic Transaxle) . Refer to «INSTALLATION - Step 4»(ref-388755-S27413647492011031100000)
  5. INSTALL ENGINE OIL LEVEL DIPSTICK
  6. INSTALL STARTER ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-388740-S31031435182011031100000)
  7. INSTALL FLYWHEEL HOUSING SIDE COVER . Refer to «INSTALLATION - Step 2»(ref-388740-S31031435182011031100000)
  8. INSTALL INJECTOR VIBRATION INSULATOR . Refer to «INSTALLATION - Step 1»(ref-388742-S09659545312011031100000)
  9. INSTALL NO. 1 DELIVERY PIPE SPACER . Refer to «INSTALLATION - Step 3»(ref-388742-S09659545312011031100000)
  10. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 4»(ref-388742-S09659545312011031100000)
  11. CONNECT FUEL TUBE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 5»(ref-388742-S09659545312011031100000)
  12. INSTALL FUEL PIPE CLAMP . Refer to «INSTALLATION - Step 6»(ref-388742-S09659545312011031100000)
  13. CONNECT VACUUM HOSE . Refer to «INSTALLATION - Step 7»(ref-388742-S09659545312011031100000)
  14. CONNECT NO. 1 FUEL VAPOR FEED HOSE . Refer to «INSTALLATION - Step 8»(ref-388742-S09659545312011031100000)
  15. INSTALL HARNESS BRACKET . Refer to «INSTALLATION - Step 9»(ref-388742-S09659545312011031100000)
  16. INSTALL ENGINE WIRE HARNESS . Refer to «INSTALLATION - Step 10»(ref-388742-S09659545312011031100000)
  17. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE See step 2
  18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m ( 55 kgf*cm, 48 ft.*lbf)
  19. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 2»(ref-388731-S27227817192011031100000)
  20. INSPECT FOR COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-388753-S05243132832011031100000)
  21. INSPECT FOR FUEL LEAK Refer to «PRECAUTION»(ref-388745-S05851475282011031100000)
  22. INSTALL NO. 2 CYLINDER HEAD COVER . Refer to «INSTALLATION - Step 3»(ref-388746-S29485409082011031100000)
  23. INSTALL ENGINE UNDER COVER RH Torque: 5.0 N*m ( 51 kgf*cm, 44 ft.*lbf)
  24. INSTALL ENGINE UNDER COVER LH Torque: 5.0 N*m ( 51 kgf*cm, 44 ft.*lbf)

Scheme 60

Scheme 60: ILLUSTRATION
Scheme 60: ILLUSTRATION

Scheme 61

Scheme 61: REMOVAL
Scheme 61: REMOVAL

Scheme 62

Scheme 62
Scheme 62
  1. REMOVE FRONT WIPER ARM HEAD CAP . Refer to «REMOVAL - Step 1»(ref-388754-S40074688442011031100000)
  2. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «REMOVAL - Step 2»(ref-388754-S40074688442011031100000)
  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «REMOVAL - Step 3»(ref-388754-S40074688442011031100000)
  4. REMOVE HOOD TO COWL TOP SEAL . Refer to «REMOVAL - Step 4»(ref-388754-S40074688442011031100000)
  5. REMOVE COWL TOP VENTILATOR LOUVER RH . Refer to «REMOVAL - Step 5»(ref-388754-S40074688442011031100000)
  6. REMOVE COWL TOP VENTILATOR LOUVER LH . Refer to «REMOVAL - Step 6»(ref-388754-S40074688442011031100000)
  7. REMOVE FRONT WIPER MOTOR AND LINK . Refer to «REMOVAL - Step 7»(ref-388754-S40074688442011031100000)
  8. REMOVE FRONT AIR SHUTTER SEAL RH . Refer to «REMOVAL - Step 17»(ref-388728-S39495453982011031100000)
  9. REMOVE COWL TOP PANEL OUTER . Refer to «REMOVAL - Step 18»(ref-388728-S39495453982011031100000)
  10. REMOVE NO. 2 CYLINDER HEAD COVER . Refer to «REMOVAL - Step 1»(ref-388746-S42241558912011031100000)
  11. REMOVE AIR FUEL RATIO SENSOR Disconnect the air fuel ratio sensor connector and clamp. Using SST, remove the air fuel ratio sensor. SST: 09224-00010

Scheme 63

Scheme 63: INSPECTION
Scheme 63: INSPECTION
  1. INSPECT AIR FUEL RATIO SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 1 (HA1A) - 2 (+B) 20°C (68°F) 1.8 to 3.4 ohms 1 (HA1A) - 4 (A1A-) - 10 kohms or higher If the result is not as specified, replace the air fuel ratio sensor.

Scheme 64

Scheme 64: INSTALLATION
Scheme 64: INSTALLATION
  1. INSTALL AIR FUEL RATIO SENSOR Using SST, install the air fuel ratio sensor. SST: 09224-00010 without SST Torque: 44 N*m ( 449 kgf*cm, 33 in.*lbf) with SST Torque: 40 N*m ( 408 kgf*cm, 30 in.*lbf) NOTE: This torque value is effective when SST is parallel to the torque wrench. This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.81 in.) and SST of 30 mm (1.18 in.). Refer to «PRECAUTION»(ref-388639-S19317508032011031100000) . Use a torque wrench with a fulcrum length of 300 mm (11.81 in.). Connect the air fuel ratio sensor connector and clamp.
  2. INSTALL NO. 2 CYLINDER HEAD COVER . Refer to «INSTALLATION - Step 3»(ref-388746-S29485409082011031100000)
  3. INSTALL COWL TOP PANEL OUTER . Refer to «INSTALLATION - Step 76»(ref-388728-S32238584442011031100000)
  4. INSTALL FRONT AIR SHUTTER SEAL RH . Refer to «INSTALLATION - Step 77»(ref-388728-S32238584442011031100000)
  5. INSTALL WINDSHIELD WIPER MOTOR AND LINK . Refer to «INSTALLATION - Step 2»(ref-388754-S30243701202011031100000)
  6. INSTALL COWL TOP VENTILATOR LOUVER LH . Refer to «INSTALLATION - Step 3»(ref-388754-S30243701202011031100000)
  7. INSTALL COWL TOP VENTILATOR LOUVER RH . Refer to «INSTALLATION - Step 4»(ref-388754-S30243701202011031100000)
  8. INSTALL HOOD TO COWL TOP SEAL . Refer to «INSTALLATION - Step 5»(ref-388754-S30243701202011031100000)
  9. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «INSTALLATION - Step 6»(ref-388754-S30243701202011031100000)
  10. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «INSTALLATION - Step 7»(ref-388754-S30243701202011031100000)
  11. INSTALL FRONT WIPER ARM HEAD CAP . Refer to «INSTALLATION - Step 8»(ref-388754-S30243701202011031100000)
  12. INSPECT FOR EXHAUST GAS LEAK

Scheme 65

Scheme 65: ILLUSTRATION
Scheme 65: ILLUSTRATION

Scheme 66

Scheme 66: ILLUSTRATION
Scheme 66: ILLUSTRATION

Scheme 67

Scheme 67: REMOVAL
Scheme 67: REMOVAL

Scheme 68

Scheme 68
Scheme 68

Scheme 69

Scheme 69
Scheme 69
  1. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) . Refer to «REMOVAL - Step 1»(ref-388756-S29932361262011031100000)
  2. REMOVE UPPER CONSOLE PANEL . Refer to «REMOVAL - Step 2»(ref-388756-S29932361262011031100000)
  3. REMOVE REAR CONSOLE BOX COVER . Refer to «REMOVAL - Step 3»(ref-388756-S29932361262011031100000)
  4. REMOVE CONSOLE BOX CARPET . Refer to «REMOVAL - Step 4»(ref-388756-S29932361262011031100000)
  5. REMOVE REAR CONSOLE BOX SUB-ASSEMBLY . Refer to «REMOVAL - Step 5»(ref-388756-S29932361262011031100000)
  6. REMOVE FRONT CONSOLE BOX . Refer to «REMOVAL - Step 28»(ref-388757-S39306545862011031100000)
  7. REMOVE HEATED OXYGEN SENSOR Disconnect the heated oxygen sensor connector. Remove the grommet and pull the sensor connector out of the cabin through the floor panel. Remove the wire harness clamp bracket. Using SST, remove heated oxygen sensor. SST: 09224-00010

Scheme 70

Scheme 70: INSPECTION
Scheme 70: INSPECTION
  1. INSPECT HEATED OXYGEN SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 1 (HT1B) - 2 (+B) 20°C (68°F) 11 to 16 ohms 1 (HT1B) - 4 (E2) Always 10 kohms or higher If the result is not as specified, replace the heated oxygen sensor.

Scheme 71

Scheme 71: INSTALLATION
Scheme 71: INSTALLATION
  1. INSTALL HEATED OXYGEN SENSOR Using SST, install the heated oxygen sensor onto the front exhaust pipe. SST: 09224-00010 without SST Torque: 44 N*m ( 449 kgf*cm, 33 in.*lbf) with SST Torque: 40 N*m ( 408 kgf*cm, 30 in.*lbf) NOTE: This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.81 in.) and SST of 30 mm (1.18 in.) (. Refer to «PRECAUTION»(ref-388639-S19317508032011031100000) ). This torque value is effective when SST is parallel to the torque wrench. Pass the sensor connector through the floor panel and install the grommet. Install the wire harness clamp bracket. Connect the heated oxygen sensor connector.
  2. INSPECT FOR EXHAUST GAS LEAK
  3. INSTALL FRONT CONSOLE BOX . Refer to «INSTALLATION - Step 16»(ref-388757-S06079887162011031100000)
  4. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-388756-S01871674392011031100000)
  5. INSTALL CONSOLE BOX CARPET . Refer to «INSTALLATION - Step 2»(ref-388756-S01871674392011031100000)
  6. INSTALL REAR CONSOLE BOX COVER . Refer to «INSTALLATION - Step 3»(ref-388756-S01871674392011031100000)
  7. INSTALL UPPER CONSOLE PANEL . Refer to «INSTALLATION - Step 4»(ref-388756-S01871674392011031100000)
  8. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) . Refer to «INSTALLATION - Step 5»(ref-388756-S01871674392011031100000)

Scheme 72

Scheme 72: ILLUSTRATION
Scheme 72: ILLUSTRATION

Scheme 73

Scheme 73: REMOVAL
Scheme 73: REMOVAL
  1. REMOVE NO. 1 RELAY BLOCK COVER
  2. REMOVE INTEGRATION NO. 1 RELAY Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and disconnect the integration relay. Disconnect the 3 connectors.

Scheme 74

Scheme 74: INSPECTION
Scheme 74: INSPECTION

Scheme 75

Scheme 75
Scheme 75

Scheme 76

Scheme 76
Scheme 76
  1. INSPECT INTEGRATION NO. 1 RELAY Inspect the EFI fuse. Disconnect the fuse. Using an ohmmeter, measure the resistance of the fuse. Standard resistance Tester Connection Condition Specified Condition EFI fuse Always Below 1 ohms Inspect the EFI relay. Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition A1 - C1 When battery voltage absent Below 1 ohms A1 - A4 When battery voltage absent 10 kohms or higher A4 - C1 When battery voltage absent 10 kohms or higher A1 - A4 Apply battery voltage between terminals A2 and A3 Below 1 ohms A4 - C1 Apply battery voltage between terminals A2 and A3 Below 1 ohms NOTE: While using the battery for the inspection, do not bring the positive and negative tester probes too close to each other as a short circuit may occur. Inspect the cooling fan relay. Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Resistance B5 - B8 When battery voltage absent 10 kohms or higher When battery voltage applied to terminals B6 and B7 Below 1 ohms NOTE: While using the battery for the inspection, do not bring the positive and negative tester probes too close to each other as a short circuit may occur. Inspect the IG2 relay. Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Resistance B1 - B4 When battery voltage absent 10 kohms or higher When battery voltage applied to terminals B2 and B3 Below 1 ohms
  1. INSTALL INTEGRATION NO. 1 RELAY Connect the 3 connectors. Attach the integration relay to the engine room relay block.
  2. INSTALL NO. 1 RELAY BLOCK COVER

Scheme 77

Scheme 77: ILLUSTRATION
Scheme 77: ILLUSTRATION

Scheme 78

Scheme 78: REMOVAL
Scheme 78: REMOVAL
  1. REMOVE INSTRUMENT PANEL BOX . Refer to «REMOVAL - Step 30»(ref-388757-S39306545862011031100000)
  2. REMOVE NO. 1 IGNITION RELAY Remove the No. 1 ignition relay.

Scheme 79

Scheme 79: INSPECTION
Scheme 79: INSPECTION
  1. INSPECT NO. 1 IGNITION RELAY Check the resistance. Measure the resistance according to the value (s) in the table below. Standard resistance Tester Connection Condition Specified Condition 3 - 5 When battery voltage applied to terminals 1 and 2 Below 1 ohms When battery voltage absent 10 kohms or higher If the result is not as specified, replace the ignition relay.
  1. INSTALL NO. 1 IGNITION RELAY Install the No. 1 ignition relay.
  2. INSTALL INSTRUMENT PANEL BOX . Refer to «INSTALLATION - Step 14»(ref-388757-S06079887162011031100000)

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