Steering Column (Service Information): Removal & Installation Scion tC II рестайлинг

REMOVAL [05/2013 - 01/2014]

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1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [05/2013 - 01/2014]»(ref-615109-S22240423792014050900000) .
3. REMOVE STEERING WHEEL ASSEMBLY Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615273-S32258338492014050900000)
4. REMOVE STEERING COLUMN COVER NOTE: Removing the steering column cover incorrectly will cause the steering column cover to break. Push the right and left sides of the lower cover and detach the 4 claws. Insert your fingers into the opening of the tilt lever of the lower cover to detach the claw. HINT: Spread the claw to detach it. Turn the lower cover to detach the 2 claws and remove the lower cover as shown in the illustration. Detach the claw and 2 pins and remove the upper cover.
5. REMOVE COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Disconnect the connectors from the combination switch assembly with spiral cable sub-assembly. Use pliers to hold the clamp and raise the claw with a screwdriver. Remove the combination switch assembly with spiral cable sub-assembly from the steering column assembly. TEXT IN ILLUSTRATION *1 Clamp *2 Claw
6. REMOVE COLUMN HOLE COVER SILENCER SHEET Fold back the floor carpet, and then remove the 2 clips and column hole cover silencer sheet.
7. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Remove the bolt. NOTE: Do not disconnect the No. 2 steering intermediate shaft assembly from the steering intermediate shaft. Put matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft. TEXT IN ILLUSTRATION *a Matchmark Disconnect the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.
8. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615283-S25981824602014050900000)
9. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY . Refer to «REMOVAL [05/2013 - 01/2014] - Step 3»(ref-615288-S29178068782014050900000)
10. REMOVE BRAKE PEDAL RETURN SPRING Remove the return spring.
11. REMOVE STOP LIGHT SWITCH ASSEMBLY . Refer to «REMOVAL [05/2013 - ] - Step 1»(ref-615253-S18208213812014050900000)
12. REMOVE STEERING COLUMN ASSEMBLY Disconnect the connectors and detach the wire harness clamps from the power steering ECU assembly. Detach the wire harness clamps from the steering column assembly. Remove the bolt, 2 nuts and steering column assembly. NOTE: Do not release the tilt lever when the steering column assembly is not installed on the vehicle. Do not drop or strike the steering column assembly. If dropped or struck, replace it with a new one.
13. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Remove the bolt. NOTE: Do not remove the No. 2 steering intermediate shaft assembly from the steering column assembly. Put matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly. TEXT IN ILLUSTRATION *a Matchmark Remove the No. 2 steering intermediate shaft assembly from the steering column assembly.

REMOVAL [01/2014 - ]

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [01/2014 - ]»(ref-615109-S31931454042014050900000) .
3. REMOVE STEERING WHEEL ASSEMBLY Refer to «REMOVAL [01/2014 - ]»(ref-615273-S07220312152014050900000)
4. REMOVE STEERING COLUMN COVER NOTE: Removing the steering column cover incorrectly will cause the steering column cover to break. Push the right and left sides of the lower cover and detach the 4 claws. Insert your fingers into the opening of the tilt lever of the lower cover to detach the claw. HINT: Spread the claw to detach it. Turn the lower cover to detach the 2 claws and remove the lower cover as shown in the illustration. Detach the claw and 2 pins and remove the upper cover.
5. REMOVE COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Disconnect the connectors from the combination switch assembly with spiral cable sub-assembly. Use pliers to hold the clamp and raise the claw with a screwdriver. Remove the combination switch assembly with spiral cable sub-assembly from the steering column assembly. TEXT IN ILLUSTRATION *1 Clamp *2 Claw
6. REMOVE COLUMN HOLE COVER SILENCER SHEET Fold back the floor carpet, and then remove the 2 clips and column hole cover silencer sheet.
7. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Remove the bolt. NOTE: Do not disconnect the No. 2 steering intermediate shaft assembly from the steering intermediate shaft. Put matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft. TEXT IN ILLUSTRATION *a Matchmark Disconnect the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.
8. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY Refer to «REMOVAL [01/2014 - ]»(ref-615283-S39248101992014050900000)
9. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY . Refer to «REMOVAL [01/2014 - ] - Step 3»(ref-615288-S28633463202014050900000)
10. REMOVE BRAKE PEDAL RETURN SPRING Remove the return spring.
11. REMOVE STOP LIGHT SWITCH ASSEMBLY . Refer to «REMOVAL [05/2013 - ] - Step 1»(ref-615253-S18208213812014050900000)
12. REMOVE STEERING COLUMN ASSEMBLY Disconnect the connectors and detach the wire harness clamps from the power steering ECU assembly. Detach the wire harness clamps from the steering column assembly. Remove the bolt, 2 nuts and steering column assembly. NOTE: Do not release the tilt lever when the steering column assembly is not installed on the vehicle. Do not drop or strike the steering column assembly. If dropped or struck, replace it with a new one.
13. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Remove the bolt. NOTE: Do not remove the No. 2 steering intermediate shaft assembly from the steering column assembly. Put matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly. TEXT IN ILLUSTRATION *a Matchmark Remove the No. 2 steering intermediate shaft assembly from the steering column assembly.

INSTALLATION [01/2014 - ]

1. INSPECT STEERING COLUMN ASSEMBLY See step 3
2. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly. Install the bolt. Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
3. INSTALL STEERING COLUMN ASSEMBLY Check that the 2 bushings are securely installed to the steering column assembly. TEXT IN ILLUSTRATION *1 Collar *2 Bushing HINT: If the bushings are missing or damaged, replace the steering column assembly with a new one. Install the steering column assembly with the bolt and 2 nuts. Bolt Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf) Nut Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) NOTE: Do not damage the 2 bushings. Do not line-up the bolt holes by prying on the collar or bushings. Do not install the bolt at an angle or apply any force to the bushings. There are two different bolt sizes (12 mm (0.472 in.) or 14 mm (0.551 in.)) available. Attach the wire harness clamps to the steering column assembly. Connect the connectors and attach the wire harness clamps to the power steering ECU assembly.
4. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft assembly. Install the bolt. Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
6. INSTALL STOP LIGHT SWITCH ASSEMBLY . Refer to «INSTALLATION [05/2013 - ] - Step 2»(ref-615253-S05092156602014050900000)
7. INSTALL BRAKE PEDAL RETURN SPRING Install the return spring.
8. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY . Refer to «INSTALLATION [01/2014 - ] - Step 1»(ref-615288-S37696616392014050900000)
9. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Refer to «INSTALLATION [01/2014 - ]»(ref-615283-S27473722642014050900000)
10. INSTALL COLUMN HOLE COVER SILENCER SHEET Install the column hole cover silencer sheet with the 2 clips. Install the floor carpet.
11. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Using pliers, pinch the clamp and attach the claw to install the combination switch assembly with spiral cable sub-assembly to the steering column assembly. Connect the connectors to the combination switch assembly with spiral cable sub-assembly.
12. INSTALL STEERING COLUMN COVER NOTE: If the steering column cover is installed incorrectly, it will not be possible to assemble the steering column cover. Attach the claw and 2 pins to install the upper steering column cover. Attach the 2 claws to install the lower steering column cover. Attach the 4 claws. Attach the claw. HINT: Press the area around the claw to attach it.
13. ADJUST SPIRAL CABLE . Refer to «INSTALLATION [01/2014 - ] - Step 3»(ref-615288-S40720134072014050900000)
14. INSTALL STEERING WHEEL ASSEMBLY Refer to «INSTALLATION [01/2014 - ]»(ref-615273-S09848503662014050900000)
15. INSPECT STEERING WHEEL CENTER POINT
16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [01/2014 - ]»(ref-615109-S31931454042014050900000) .
17. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT Refer to «CALIBRATION [05/2013 - ]»(ref-615122-S16222205482014050900000)
18. CHECK SRS WARNING LIGHT Refer to «DIAGNOSIS SYSTEM [01/2014 - ]»(ref-615289-S29828717892014050900000)

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1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [05/2013 - 01/2014]»(ref-615109-S22240423792014050900000) .
3. REMOVE LOWER NO. 3 STEERING WHEEL COVER . Refer to «REMOVAL [05/2013 - 01/2014] - Step 3»(ref-615288-S10299825192014050900000)
4. REMOVE LOWER NO. 2 STEERING WHEEL COVER . Refer to «REMOVAL [05/2013 - 01/2014] - Step 5»(ref-615288-S10299825192014050900000)
5. REMOVE STEERING PAD . Refer to «REMOVAL [05/2013 - 01/2014] - Step 6»(ref-615288-S10299825192014050900000)
6. REMOVE STEERING WHEEL ASSEMBLY Remove the steering wheel assembly set nut. Put matchmarks on the steering wheel assembly and steering main shaft. TEXT IN ILLUSTRATION *1 Matchmark Disconnect the connectors from the spiral cable. Using SST, remove the steering wheel assembly. SST: 09950-50013 09951-05010 09952-05010 09953-05020 09954-05031 TEXT IN ILLUSTRATION *1 Turn *2 Hold NOTE: Apply a small amount of grease to the threads and tip of SST (09953-05020) before use.

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [01/2014 - ]»(ref-615109-S31931454042014050900000) .
3. REMOVE LOWER NO. 3 STEERING WHEEL COVER . Refer to «REMOVAL [01/2014 - ] - Step 3»(ref-615288-S07289368422014050900000)
4. REMOVE LOWER NO. 2 STEERING WHEEL COVER . Refer to «REMOVAL [01/2014 - ] - Step 5»(ref-615288-S07289368422014050900000)
5. REMOVE STEERING PAD . Refer to «REMOVAL [01/2014 - ] - Step 6»(ref-615288-S07289368422014050900000)
6. REMOVE STEERING WHEEL ASSEMBLY Remove the steering wheel assembly set nut. Put matchmarks on the steering wheel assembly and steering main shaft. TEXT IN ILLUSTRATION *1 Matchmark Disconnect the connectors from the spiral cable. Using SST, remove the steering wheel assembly. SST: 09950-50013 09951-05010 09952-05010 09953-05020 09954-05031 TEXT IN ILLUSTRATION *1 Turn *2 Hold NOTE: Apply a small amount of grease to the threads and tip of SST (09953-05020) before use.

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1. REMOVE CRUISE CONTROL MAIN SWITCH . Refer to «REMOVAL [05/2013 - 01/2014] - Step 6»(ref-615287-S10621939502014050900000)
2. REMOVE STEERING PAD SWITCH LH See step 6
3. REMOVE NO. 1 STEERING WHEEL ORNAMENT Remove the 2 screws. Detach the claw and guide and remove the steering wheel ornament.
4. REMOVE TRANSMISSION SHIFT SWITCH ASSEMBLY (w/ Shift Paddle Switch) . Refer to «INSTALLATION [05/2013 - 01/2014] - Step 1»(ref-615232-S17289232512014050900000)
5. REMOVE LOWER STEERING WHEEL BOSS COVER Detach the 4 claws and remove the lower steering wheel boss cover.
6. REMOVE NO. 2 STEERING WHEEL ORNAMENT Remove the screw. Detach the 2 guides and remove the steering wheel ornament.

INSTALLATION [05/2013 - 01/2014]

1. ADJUST SPIRAL CABLE . Refer to «INSTALLATION [05/2013 - 01/2014] - Step 3»(ref-615288-S20808172242014050900000)
2. INSTALL STEERING WHEEL ASSEMBLY Align the matchmarks on the steering wheel assembly and steering main shaft. Install the steering wheel assembly set nut. Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) Connect the connectors to the spiral cable sub-assembly.
3. INSTALL STEERING PAD . Refer to «INSTALLATION [05/2013 - 01/2014] - Step 1»(ref-615288-S23895269822014050900000)
4. INSTALL LOWER NO. 2 STEERING WHEEL COVER . Refer to «INSTALLATION [05/2013 - 01/2014] - Step 3»(ref-615288-S23895269822014050900000)
5. INSTALL LOWER NO. 3 STEERING WHEEL COVER . Refer to «INSTALLATION [05/2013 - 01/2014] - Step 4»(ref-615288-S23895269822014050900000)
6. INSPECT STEERING WHEEL CENTER POINT
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [05/2013 - 01/2014]»(ref-615109-S22240423792014050900000) .
8. CHECK SRS WARNING LIGHT Refer to «DIAGNOSIS SYSTEM [05/2013 - 01/2014]»(ref-615289-S10521550472014050900000)

1. ADJUST SPIRAL CABLE . Refer to «INSTALLATION [01/2014 - ] - Step 3»(ref-615288-S40720134072014050900000)
2. INSTALL STEERING WHEEL ASSEMBLY Align the matchmarks on the steering wheel assembly and steering main shaft. Install the steering wheel assembly set nut. Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) Connect the connectors to the spiral cable sub-assembly.
3. INSTALL STEERING PAD . Refer to «INSTALLATION [01/2014 - ] - Step 1»(ref-615288-S32210151592014050900000)
4. INSTALL LOWER NO. 2 STEERING WHEEL COVER . Refer to «INSTALLATION [01/2014 - ] - Step 3»(ref-615288-S32210151592014050900000)
5. INSTALL LOWER NO. 3 STEERING WHEEL COVER . Refer to «INSTALLATION [01/2014 - ] - Step 4»(ref-615288-S32210151592014050900000)
6. INSPECT STEERING WHEEL CENTER POINT
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [01/2014 - ]»(ref-615109-S31931454042014050900000) .
8. CHECK SRS WARNING LIGHT Refer to «DIAGNOSIS SYSTEM [01/2014 - ]»(ref-615289-S29828717892014050900000)

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1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [05/2013 - 01/2014]»(ref-615109-S22240423792014050900000) .
3. REMOVE LOWER NO. 3 STEERING WHEEL COVER . Refer to «REMOVAL [05/2013 - 01/2014] - Step 3»(ref-615288-S10299825192014050900000)
4. REMOVE LOWER NO. 2 STEERING WHEEL COVER . Refer to «REMOVAL [05/2013 - 01/2014] - Step 5»(ref-615288-S10299825192014050900000)
5. REMOVE STEERING PAD . Refer to «REMOVAL [05/2013 - 01/2014] - Step 6»(ref-615288-S10299825192014050900000)
6. REMOVE STEERING PAD SWITCH LH Disconnect the connector from the spiral cable. w/ Shift Paddle Switch: Disconnect the connector from the No. 1 switch wire (shift paddle switch). Remove the 2 screws. Detach the claw and guide and remove the steering pad switch.

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [01/2014 - ]»(ref-615109-S31931454042014050900000) .
3. REMOVE LOWER NO. 3 STEERING WHEEL COVER . Refer to «REMOVAL [01/2014 - ] - Step 3»(ref-615288-S07289368422014050900000)
4. REMOVE LOWER NO. 2 STEERING WHEEL COVER . Refer to «REMOVAL [01/2014 - ] - Step 5»(ref-615288-S07289368422014050900000)
5. REMOVE STEERING PAD . Refer to «REMOVAL [01/2014 - ] - Step 6»(ref-615288-S07289368422014050900000)
6. REMOVE STEERING PAD SWITCH LH Disconnect the connector from the spiral cable. w/ Shift Paddle Switch: Disconnect the connector from the No. 1 switch wire (shift paddle switch). Remove the 2 screws. Detach the claw and guide and remove the steering pad switch.

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1. INSPECT STEERING PAD SWITCH ASSEMBLY Measure the resistance according to the value(s) in the table below. TEXT IN ILLUSTRATION *A w/ Shift Paddle Switch *1 MODE Switch *2 Volume+ Switch *3 Volume- Switch *4 Seek+ Switch *5 Seek- Switch *6 Horn wire - - Standard Resistance Tester Connection Condition Specified Condition 10 (AU1) - 8 (EAU) No switch is pushed 95 to 105 kohms Seek+ switch is pushed Below 2.5 ohms Seek- switch is pushed 312 to 345 ohms Volume+ switch is pushed 950 to 1050 ohms Volume- switch is pushed 2954 to 3265 ohms 9 (AU2) - 8 (EAU) No switch is pushed 95 to 105 kohms MODE switch is pushed Below 2.5 ohms 1 (HO) - Horn wire Always Below 1 ohms

1. INSTALL STEERING PAD SWITCH LH Attach the claw and guide to install the steering pad switch. Install the 2 screws. w/ Shift Paddle Switch: Connect the connector to the No. 1 switch wire (shift paddle switch). Connect the connector to the spiral cable sub-assembly.
2. INSTALL STEERING PAD . Refer to «INSTALLATION [05/2013 - 01/2014] - Step 1»(ref-615288-S23895269822014050900000)
3. INSTALL LOWER NO. 2 STEERING WHEEL COVER . Refer to «INSTALLATION [05/2013 - 01/2014] - Step 3»(ref-615288-S23895269822014050900000)
4. INSTALL LOWER NO. 3 STEERING WHEEL COVER . Refer to «INSTALLATION [05/2013 - 01/2014] - Step 4»(ref-615288-S23895269822014050900000)
5. INSPECT STEERING WHEEL CENTER POINT
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [05/2013 - 01/2014]»(ref-615109-S22240423792014050900000) .
7. CHECK SRS WARNING LIGHT Refer to «DIAGNOSIS SYSTEM [05/2013 - 01/2014]»(ref-615289-S10521550472014050900000)

1. INSTALL STEERING PAD SWITCH LH Attach the claw and guide to install the steering pad switch. Install the 2 screws. w/ Shift Paddle Switch: Connect the connector to the No. 1 switch wire (shift paddle switch). Connect the connector to the spiral cable sub-assembly.
2. INSTALL STEERING PAD . Refer to «INSTALLATION [01/2014 - ] - Step 1»(ref-615288-S32210151592014050900000)
3. INSTALL LOWER NO. 2 STEERING WHEEL COVER . Refer to «INSTALLATION [01/2014 - ] - Step 3»(ref-615288-S32210151592014050900000)
4. INSTALL LOWER NO. 3 STEERING WHEEL COVER . Refer to «INSTALLATION [01/2014 - ] - Step 4»(ref-615288-S32210151592014050900000)
5. INSPECT STEERING WHEEL CENTER POINT
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [01/2014 - ]»(ref-615109-S31931454042014050900000) .
7. CHECK SRS WARNING LIGHT Refer to «DIAGNOSIS SYSTEM [01/2014 - ]»(ref-615289-S29828717892014050900000)