Fastener Tightening Specifications
| Application | Specification |
|---|
| Metric | English |
| Drain Plug | 24 N.m | 18 lb ft |
| Fill Plug | 15 N.m | 11 lb ft |
| Mounting Bracket Bolts | 61 N.m | 45 lb ft |
| Side Cover Bolts | 37 N.m | 27 lb ft |
Fastener Tightening Specifications
Transfer Case Specifications
| Application | Specification |
|---|
| Metric | English |
| Pinion Shaft Rotating Torque | 0.9-1.6 N.m | 8-14 lb in |
| Pinion to Ring Gear Backlash | 0.127-0.178 mm | 0.005-0.007 in |
| System Rolling Torque With Seals | 3.2-4.5 N.m | 28-40 lb in |
| System Rolling Torque Without Seals | 2.8-3.9 N.m | 25-35 lb in |
| Transfer Case Fill Quantity | 500 ml or to the bottom of the fill hole | 17 oz or to the bottom of the fill hole |
Scheme 7
Scheme 7: Transfer Case Disassembled View
| Callout | Component Name |
|---|
| 1 | Nut |
| 2 | Flange |
| 3 | Oil Seal |
| 4 | Slinger Washer |
| 5 | Bearing |
| 6 | Bearing Cup |
| 7 | Axle Shaft Oil Seal - Left Side |
| 7 | Axle Shaft Oil Seal - Right Side |
| 8 | Housing |
| 9 | Vent |
| 10 | Hollow Dowel |
| 10 | Hollow Dowel |
| 11 | Collapsible Spacer |
| 12 | Bearing Cup |
| 13 | Bearing |
| 14 | Shim |
| 15 | Pinion Shaft |
| 16 | Vent Baffel |
| 17 | Shim |
| 18 | Cup |
| 19 | Differential Bearing |
| 20 | Ring Gear |
| 21 | Differential Case |
| 22 | Bolt |
| 23 | Inner Bearing |
| 24 | Bearing |
| 25 | Bracket |
| 26 | Bolts |
| 27 | Fill Plug |
| 28 | Axle Shaft Oil Seal - Right Side |
| 29 | Bolt |
| 30 | Side Cover |
| 31 | Shim |
| 32 | Bearing Race |
| 33 | Drain Plug |
