Fastener Tightening Specifications
| Application | Specification |
| Metric | English |
| Cover Bolts | 26 N.m | 20 lb ft |
| Drain Plug | 44 N.m | 33 lb ft |
| Fill Plug | 44 N.m | 33 lb ft |
| Output Shaft/Yoke Locknut - Tighten the Nut Within the Specification Range to Achieve the Proper Output Shaft Rotating Torque | 108-294 N.m | 75.6-217 lb ft |
| Output Yoke-to- J 44873 Retaining Bolts | 48 N.m | 35 lb ft |
| Propeller Shaft-to-Transfer Case Output Yoke Bolts | 25 N.m | 19 lb ft |
| Transfer Case-to-Transmission Bolts | 51 N.m | 38 lb ft |
| Ventilation Baffle Bolt | 11.8 N.m | 104 lb in |
Fastener Tightening Specifications
Transfer Case Mechanical Specifications
| Application | Specification |
| Metric | English |
| Output Shaft and Input Gear Backlash | 0.06-0.16 mm | 0.0024-0.0063 in |
| Output Shaft Rotating Torque | 1.15-1.71 N.m | 10.2-15.1 lb in |
| Output Shaft/Input Gear Rotating Torque - Measured With the Unit Assembled | 3.20-4.16 N.m | 28.2-34.3 lb in |
| Transfer Case Fill Quantity - Overhaul of Unit | 0.45 Liters | 0.48 quarts |
| Transfer Case Fill Quantity - Replacement of Unit | 0.43 Liters | 0.45 quarts |
| Transmission Type - RPO MJ8 | 5-Speed Automatic |
Transfer Case Mechanical Specifications
Scheme 1
Scheme 1: Transfer Case Disassembled View
| Callout | Component Name |
| 100 | Case |
| 101 | Cover |
| 102 | Bolt |
| 103 | Bolt |
| 104 | Ventilation Baffle |
| 105 | Locating Pin - Transfer Case-to-Transaxle |
| 201 | Output Shaft |
| 202 | Shim - 40 mm |
| 203 | Bearing |
| 204 | Spacer |
| 205 | Race |
| 206 | Race |
| 207 | Bearing |
| 208 | Output Yoke |
| 209 | Washer |
| 210 | Nut |
| 211 | Shim - 80 mm |
| 212 | Race |
| 213 | Bearing |
| 214 | Input Gear |
| 215 | Washer |
| 216 | Shim - 25 mm |
| 217 | Bearing |
| 218 | Race |
| 301 | Seal - Output Shaft |
| 302 | O-Ring |
| 303 | Sealing Washer |
| 304 | O-Ring |
| 305 | Seal - Input Shaft |
| 401 | Fill Plug |
| 402 | Washer |
| 403 | Drain Plug |
| 404 | Washer |
| 406 | Clamp |
| 407 | Ventilation Hose |
| 408 | Ventilation Valve |