Fastener Tightening Specifications
| Application | Specifications | |
|---|---|---|
| Metric | English | |
| Air Inlet Assembly Screws | 1 N.m | 9 lb in |
| Air Outlet Duct Screws | 1 N.m | 9 lb in |
| Battery Box to Body Bolts | 15 N.m | 11 lb ft |
| Blower Motor Resistor Screws | 1 N.m | 9 lb in |
| Blower Motor Screws | 1 N.m | 9 lb in |
| Compressor Clutch Nut | 19 N.m | 14 lb ft |
| Compressor Hose Assembly to Battery Box Nut (L61) | 8 N.m | 71 lb in |
| Compressor Hose Assembly to Compressor Bolt | 27 N.m | 20 lb ft |
| Compressor Hose Assembly to Condenser Nut | 16 N.m | 12 lb ft |
| Compressor Hose Assembly to TXV Nut (L61) | 16 N.m | 12 lb ft |
| Compressor to Engine Block Bolts | 22 N.m | 16 lb ft |
| Compressor Pressure Relief Valve | 10 N.m | 89 lb in |
| Compressor Thermal Protection Switch Retainer Bolt | 6 N.m | 53 lb in |
| CRFM Bracket Bolts | 10 N.m | 89 lb in |
| Defrost Actuator to Evaporator Case Screws | 1 N.m | 9 lb in |
| Defroster Duct to HVAC Module Nuts | 2.5 N.m | 22 lb in |
| Discharge Line Nuts | 16 N.m | 12 lb ft |
| Evaporator Case Assembly to Blower Case Assembly Screws | 1 N.m | 9 lb in |
| Evaporator Cover Screws | 1 N.m | 9 lb in |
| Evaporator Outlet Hose to Air Cleaner Bracket Bolt (L66) | 7 N.m | 62 lb in |
| Evaporator Outlet Hose to Compressor Hose Nut (L66) | 16 N.m | 12 lb ft |
| Evaporator Outlet Hose to Cowl Nut (L66) | 8 N.m | 71 lb in |
| Evaporator Outlet Hose to TXV Nut (L66) | 16 N.m | 12 lb ft |
| Evaporator Pipe Cover Screw | 1 N.m | 9 lb in |
| Floor Actuator to Evaporator Case Screws | 1 N.m | 9 lb in |
| Front of Dash to HVAC Module Seal Nuts | 8 N.m | 70 lb in |
| Heater Core Cover Screws | 1 N.m | 9 lb in |
| Heater Core Pipe Cover Screw | 1 N.m | 9 lb in |
| Heater Core Screws | 1 N.m | 9 lb in |
| Heater Duct to Heater Core Cover Screws | 2 N.m | 18 lb in |
| Hold Down Bracket and Bolt | 6 N.m | 53 lb in |
| HVAC Module to Cross Car Beam Nuts and Bolts | 8 N.m | 70 lb in |
| Intermediate Duct Fasteners | 2.5 N.m | 22 lb in |
| Liquid Line to Receiver Dehydrator Nut | 16 N.m | 12 lb ft |
| Liquid Line to Strut Tower Nut (L61) | 5 N.m | 44 lb in |
| Liquid Line to Strut Tower Nut (L66) | 10 N.m | 89 lb in |
| Liquid Line to TXV Nut | 16 N.m | 12 lb ft |
| Metal Bracket to HVAC Module Screws | 2 N.m | 18 lb in |
| Panel Actuator to Evaporator Case Screws | 1 N.m | 9 lb in |
| Passenger Compartment Air Filter Housing Nuts | 9 N.m | 80 lb in |
| Receiver Dehydrator Bracket Bolt to Body | 10 N.m | 89 lb in |
| Receiver Dehydrator to Condenser Nut | 16 N.m | 12 lb ft |
| Recirc Assembly Screws | 1 N.m | 9 lb in |
| Refrigerant Low Temperature Sensor Bolt to TXV | 5 N.m | 45 lb in |
| Refrigerant Pressure Sensor to Compressor Hose Assembly | 10 N.m | 89 lb in |
| TXV Backing Plate Bolts | 9 N.m | 80 lb in |
Fastener Tightening Specifications
Refrigerant System Capacities
| Application | Specification | |
|---|---|---|
| Metric | English | |
| PAG Oil Saturn P/N 22695048 | ||
| Abrupt Refrigerant Loss | 103 ml 1 | 3.5 oz 1 |
| Compressor Replacement | ||
| The Visteon model SC105V service compressor is precharged with the specified amount of PAG oil. - 2.2L (L61) | 120 ml 2 | 4 oz 2 |
| The Visteon model SC100V service compressor is precharged with the specified amount of PAG oil. - 3.5L (L66) | 120 ml 2 | 4 oz 2 |
| Condenser Replacement | 30 ml 2 | 1 oz 2 |
| Evaporator Replacement | 30 ml 2 | 1 oz 2 |
| Receiver/Dehydrator Replacement | 60 ml 3 | 2 oz 3 |
| Thermal Expansion Valve Replacement | 20 ml 2 | 0.75 oz 2 |
| Total System PAG Oil Capacity | 207 ml | 7.00 oz |
| R-134a | ||
| Refrigerant Charge - 2.2L (L61) | 0.68 kg | 1.5 lb |
| Refrigerant Charge - 3.5L (L66) | 0.79 kg | 1.75 lb |
| 2 If more than the specified amount of PAG oil was drained from a component, add the equal amount of oil drained. | ||
Refrigerant System Capacities
The Heating, Ventilation and Air Conditioning (HVAC) system is divided into 2 separate sections. The first, Heating, Ventilation and Air Conditioning, has all procedures that pertain to a HVAC component or function that is not specifically associated with the manual control system. The second, HVAC Systems - Manual, has all procedures specific to the Manual control system.
Begin the system diagnosis with the Diagnostic System Check - HVAC Systems - Manual in HVAC Systems - Manual.
The Diagnostic System Check will provide the identification of the control module(s) which command the system.
The use of the Diagnostic System Check will identify the correct procedure for diagnosing the system and where the procedure is located.
Review the Description and Operation information to help you determine the correct symptom diagnostic procedure when a malfunction exists. Reviewing the Description and Operation information will also help you determine if the condition described by the customer is normal operation. The HVAC Description and Operation information is divided into
- «Air Delivery Description and Operation»(ref-188801-S17912389542005090200000) in HVAC Systems - Manual
- «Air Temperature Description and Operation»(ref-188801-S23395814582005090200000) in HVAC Systems - Manual
The Air Delivery Description and Operation contains the following topics
- Air Speed
- Air Distribution
The Air temperature Description and Operation contains the following topics
- Heater Mode
- A/C Mode
- A/C Cycle