Home/Saturn/VUE/Saturn VUE I (2001-2007)/Repair manual/Automatic HVAC System/Heating, Ventilation and Air Conditioning: Specifications
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Heating, Ventilation and Air Conditioning: Specifications Saturn VUE I

Fastener Tightening Specifications

ApplicationSpecifications
MetricEnglish
Air Inlet Assembly Screws1 N.m9 lb in
Air Outlet Duct Screws1 N.m9 lb in
Battery Box to Body Bolts15 N.m11 lb ft
Blower Motor Resistor Screws1 N.m9 lb in
Blower Motor Screws1 N.m9 lb in
Compressor Clutch Nut19 N.m14 lb ft
Compressor Hose Assembly to Battery Box Nut (L61)8 N.m71 lb in
Compressor Hose Assembly to Compressor Bolt27 N.m20 lb ft
Compressor Hose Assembly to Condenser Nut16 N.m12 lb ft
Compressor Hose Assembly to TXV Nut (L61)16 N.m12 lb ft
Compressor to Engine Block Bolts22 N.m16 lb ft
Compressor Pressure Relief Valve10 N.m89 lb in
Compressor Thermal Protection Switch Retainer Bolt6 N.m53 lb in
CRFM Bracket Bolts10 N.m89 lb in
Defrost Actuator to Evaporator Case Screws1 N.m9 lb in
Defroster Duct to HVAC Module Nuts2.5 N.m22 lb in
Discharge Line Nuts16 N.m12 lb ft
Evaporator Case Assembly to Blower Case Assembly Screws1 N.m9 lb in
Evaporator Cover Screws1 N.m9 lb in
Evaporator Outlet Hose to Air Cleaner Bracket Bolt (L66)7 N.m62 lb in
Evaporator Outlet Hose to Compressor Hose Nut (L66)16 N.m12 lb ft
Evaporator Outlet Hose to Cowl Nut (L66)8 N.m71 lb in
Evaporator Outlet Hose to TXV Nut (L66)16 N.m12 lb ft
Evaporator Pipe Cover Screw1 N.m9 lb in
Floor Actuator to Evaporator Case Screws1 N.m9 lb in
Front of Dash to HVAC Module Seal Nuts8 N.m70 lb in
Heater Core Cover Screws1 N.m9 lb in
Heater Core Pipe Cover Screw1 N.m9 lb in
Heater Core Screws1 N.m9 lb in
Heater Duct to Heater Core Cover Screws2 N.m18 lb in
Hold Down Bracket and Bolt6 N.m53 lb in
HVAC Module to Cross Car Beam Nuts and Bolts8 N.m70 lb in
Intermediate Duct Fasteners2.5 N.m22 lb in
Liquid Line to Receiver Dehydrator Nut16 N.m12 lb ft
Liquid Line to Strut Tower Nut (L61)5 N.m44 lb in
Liquid Line to Strut Tower Nut (L66)10 N.m89 lb in
Liquid Line to TXV Nut16 N.m12 lb ft
Metal Bracket to HVAC Module Screws2 N.m18 lb in
Panel Actuator to Evaporator Case Screws1 N.m9 lb in
Passenger Compartment Air Filter Housing Nuts9 N.m80 lb in
Receiver Dehydrator Bracket Bolt to Body10 N.m89 lb in
Receiver Dehydrator to Condenser Nut16 N.m12 lb ft
Recirc Assembly Screws1 N.m9 lb in
Refrigerant Low Temperature Sensor Bolt to TXV5 N.m45 lb in
Refrigerant Pressure Sensor to Compressor Hose Assembly10 N.m89 lb in
TXV Backing Plate Bolts9 N.m80 lb in

Fastener Tightening Specifications

Refrigerant System Capacities

ApplicationSpecification
MetricEnglish
PAG Oil Saturn P/N 22695048
Abrupt Refrigerant Loss103 ml 13.5 oz 1
Compressor Replacement
The Visteon model SC105V service compressor is precharged with the specified amount of PAG oil. - 2.2L (L61)120 ml 24 oz 2
The Visteon model SC100V service compressor is precharged with the specified amount of PAG oil. - 3.5L (L66)120 ml 24 oz 2
Condenser Replacement30 ml 21 oz 2
Evaporator Replacement30 ml 21 oz 2
Receiver/Dehydrator Replacement60 ml 32 oz 3
Thermal Expansion Valve Replacement20 ml 20.75 oz 2
Total System PAG Oil Capacity207 ml7.00 oz
R-134a
Refrigerant Charge - 2.2L (L61)0.68 kg1.5 lb
Refrigerant Charge - 3.5L (L66)0.79 kg1.75 lb
2 If more than the specified amount of PAG oil was drained from a component, add the equal amount of oil drained.

Refrigerant System Capacities

The Heating, Ventilation and Air Conditioning (HVAC) system is divided into 2 separate sections. The first, Heating, Ventilation and Air Conditioning, has all procedures that pertain to a HVAC component or function that is not specifically associated with the manual control system. The second, HVAC Systems - Manual, has all procedures specific to the Manual control system.

Begin the system diagnosis with the Diagnostic System Check - HVAC Systems - Manual in HVAC Systems - Manual.

The Diagnostic System Check will provide the identification of the control module(s) which command the system.

The use of the Diagnostic System Check will identify the correct procedure for diagnosing the system and where the procedure is located.

Review the Description and Operation information to help you determine the correct symptom diagnostic procedure when a malfunction exists. Reviewing the Description and Operation information will also help you determine if the condition described by the customer is normal operation. The HVAC Description and Operation information is divided into

  1. «Air Delivery Description and Operation»(ref-188801-S17912389542005090200000) in HVAC Systems - Manual
  2. «Air Temperature Description and Operation»(ref-188801-S23395814582005090200000) in HVAC Systems - Manual

The Air Delivery Description and Operation contains the following topics

  1. Air Speed
  2. Air Distribution

The Air temperature Description and Operation contains the following topics

  1. Heater Mode
  2. A/C Mode
  3. A/C Cycle