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Section: Mechanical

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Engine Mechanical - 2.0l - Component Locator Saturn Sky I final

Mechanical 7 illustrations

Scheme 47

Scheme 47: Disassembled Views

Scheme 47: Disassembled Views

Callout	Component Name
1	Camshaft Position Actuator Solenoid Valve - Intake
2	Camshaft Position Actuator Solenoid Valve Bolt
3	Camshaft Position Actuator Solenoid Valve Bolt
4	Camshaft Position Actuator Solenoid Valve - Exhaust
5	Upper Intake Manifold Sight Shield Grommet
6	Ball Stud
7	Upper Intake Manifold Sight Shield Grommet
8	Turbocharger Coolant Feed Pipe Fitting
9	Turbocharger Coolant Feed Hose Gasket
10	Turbocharger Coolant Feed Hose Clamp
11	Turbocharger Coolant Feed Hose
12	Turbocharger Coolant Feed Hose Bolt
13	Turbocharger Coolant Feed Hose Gasket
14	Turbocharger Coolant Feed Hose Clamp
15	Upper Intake Manifold Sight Shield Grommet
16	Ball Stud
17	Ignition Coil Bolt
18	Ignition Coil Bolt Retainer
19	Ignition Coil
20	Spark Plug
21	Camshaft Cover Bolt
22	Camshaft Cover Bolt Retainer
23	Oil Fill Cap
24	Oil Fill Cap Seal
25	Camshaft Cover
26	Camshaft Cover Seal
27	Camshaft Cover Seal
28	Camshaft Cap Bolt
29	Camshaft Cap
30	Camshaft Cap
31	Camshaft Cap
32	Exhaust Camshaft
33	Intake Camshaft
34	Camshaft Position Sensor Bolt
35	Camshaft Position Sensor
36	Camshaft Position Sensor O-Ring
37	Roller Finger Follower
38	Hydraulic Lash Adjuster
39	Roller Finger Follower
40	Hydraulic Lash Adjuster
41	Cylinder Head Bolt
42	Coolant Air Bleed Fitting
43	Valve Keys
44	Valve Spring Retainer
45	Valve Spring
46	Valve Stem Seal
47	Small Cylinder Head Bolt
48	Cylinder Head
49	Timing Chain Guide Bolt Access Hole
50	Exhaust Valve
51	Intake Valve
52	Camshaft Position Sensor Bolt
53	Camshaft Position Sensor - Intake
54	Camshaft Position Sensor O-Ring
55	Cylinder Head Gallery Plug
56	Rear Lift Bracket
57	Rear Lift Bracket Bolt
58	Cylinder Head Cover Plate Seal
59	Cylinder Head Cover Plate
60	Cylinder Head Cover Plate Bolt
61	Fuel Injector Seal
62	Fuel Injector
63	Fuel Injector O-Ring
64	Fuel Injector Hold Down Clamp
65	Fuel Rail
66	Fuel Rail Pressure Sensor
67	Fuel Injector Wiring Harness
68	Fuel Rail Bolt

Scheme 48

Scheme 48

Scheme 48

Callout	Component Name
1	Evaporative (EVAP) Emission Purge Solenoid Valve Bolt
2	EVAP Purge Solenoid Valve
3	Manifold Absolute Pressure (MAP) Sensor Bolt
4	MAP Sensor
5	Fuel Pump Lifter
6	High Pressure Fuel Pump Gasket
7	High Pressure Fuel Pump O-Ring
8	High Pressure Fuel Pump
9	High Pressure Fuel Pump Bolt
10	Fuel Feed Line
11	Fuel Feed Line Bolt
12	High Pressure Fuel Pump Insulator
13	High Pressure Fuel Pump Cover
14	High Pressure Fuel Line
15	Fuel Injector Insulator
16	Oil Indicator Tube
17	Oil Indicator
18	Intake Manifold Brace
19	Intake Manifold Brace Stud
20	Oil Indicator O-Ring
21	Vacuum Pump Bolt
22	Vacuum Pump
23	Vacuum Pump Bracket Nut
24	Vacuum Pump Bracket Nut
25	Vacuum Pump Bracket
26	Vacuum Pump Bracket Bolt
27	Charger AIR Bypass Tube Assembly Clip
28	AIR Bypass Valve Solenoid Bolt
29	AIR Bypass Valve Solenoid
30	Power Brake Booster Fitting
31	Throttle Body Seal
32	Throttle Body
33	Throttle Body Bolt
34	Intake Manifold
35	Intake Manifold Gasket

Scheme 49

Scheme 49

Scheme 49

Callout	Component Name
1	Turbocharger Wastegate Regulator Solenoid Hose
2	Turbocharger Wastegate Regulator Solenoid Hose Clamp
3	Turbocharger Wastegate Regulator Solenoid Hose
4	Turbocharger Wastegate Regulator Solenoid Valve Assembly
5	Turbocharger Wastegate Regulator Solenoid Valve Bracket
6	Turbocharger Wastegate Regulator Solenoid Valve Bracket Bolt/Screw
7	Turbocharger Wastegate Regulator Solenoid Hose
8	Turbocharger Wastegate Regulator Solenoid Hose Clamp
9	Turbocharger Oil Feed Pipe
10	Turbocharger Oil Feed Pipe Bolt
11	Turbocharger Oil Feed Pipe Gasket
12	Turbocharger Oil Feed Pipe Gasket
13	Turbocharger Oil Feed Pipe Bolt
14	Turbocharger Coolant Return Pipe Gasket
15	Turbocharger Coolant Return Pipe Bolt
16	Turbocharger Coolant Return Pipe
17	Turbocharger Coolant Return Pipe Bolt
18	Turbocharger Coolant Return Pipe Gasket
19	Turbocharger Coolant Feed Pipe
20	Turbocharger Coolant Feed Pipe Gasket
21	Turbocharger Coolant Feed Pipe Bolt
22	Engine Coolant Heater
23	Engine Coolant Heater Bolt
24	Exhaust Manifold Heat Shield Bolt
25	Exhaust Manifold Heat Shield Bolt
26	Exhaust Manifold Heat Shield
27	Exhaust Manifold Nut
28	Exhaust Manifold
29	Exhaust Manifold Gasket
30	Exhaust Manifold Stud
31	Exhaust Manifold Nut - Inverted Torx®
32	Oxygen Sensor Fastener
33	Oxygen Sensor
34	Oxygen Sensor Gasket
35	Catalytic Converter Nut
36	Catalytic Converter
37	Catalytic Converter Seal
38	Catalytic Converter Stud
39	Catalytic Converter Bracket Bolts
40	Catalytic Converter Bracket
41	Catalytic Converter Bracket Nut
42	Catalytic Converter Stud
43	Turbocharger Air Cooler Outlet Pipe
44	Turbocharger Air Cooler Outlet Pipe Bolt
45	Turbocharger Heat Shield
46	Turbocharger Heat Shield Bolts
47	Turbocharger Air Cooler Outlet Pipe Seal
48	Turbocharger Gasket
49	Turbocharger
50	Turbocharger Air Bypass Valve Spring
51	Turbocharger Air Bypass Diaphragm Assembly
52	Turbocharger Air Bypass Valve Cover
53	Turbocharger Air Bypass Valve Cover Bolt
54	Turbocharger Oil Return Pipe Gasket
55	Turbocharger Oil Return Pipe Bolt
56	Turbocharger Oil Return Pipe
57	Turbocharger Oil Return Pipe O-Ring
58	Turbocharger Brace

Scheme 50

Scheme 50

Scheme 50

Callout	Component Name
1	Water Pump to Engine Block Seal
2	Water Pump Seal
3	Water Pump
4	Water Pump Bolt
5	Outlet Pipe O-rings
6	Outlet Pipe
7	Coolant Thermostat Housing Bolt
8	Coolant Thermostat Housing
9	Thermostat Housing to Block Gasket
10	Coolant Thermostat Housing Seal
11	Coolant Temperature Sensor
12	Thermostat
13	Coolant Inlet
14	Coolant Inlet Bolt
15	Water Pipe Support Bracket
16	Water Pipe Support Bracket Bolt
17	Water Pipe Support Bracket Bolt Stud
18	Piston Ring Assembly
19	Piston Assembly
20	Connecting Rod Bushing
21	Connecting Rod
22	Connecting Rod Bearing
23	Connecting Rod Cap Bolt
24	Oil Cooler O-ring
25	Oil Cooler
26	Oil Cooler Bolt
27	Front Lift Bracket
28	Front Lift Bracket Bolt
29	Cylinder Head Gasket
30	Cylinder Bore Liner
31	Cylinder Head Alignment Pin
32	Oil Filter Cap
33	Oil Filter Cap O-ring
34	Oil Filter
35	Engine Block Gallery Plug
36	Engine Block to Transaxle Alignment Pin
37	Crankshaft Position Sensor
38	Crankshaft Position Sensor Bolt
39	Oil Pressure Switch
40	Piston Oil Nozzle Assembly
41	Manual Transaxle Flywheel to Crankshaft Bolt
42	Flywheel - Manual Transaxle
43	Automatic Transaxle Flywheel to Crankshaft Bolt
44	Flywheel - Automatic Transaxle
45	Crankshaft Rear Seal
46	Engine Block
47	Crankshaft Thrust Bearing - Upper
48	Crankshaft Bearing - Upper
49	Crankshaft
50	Crankshaft Thrust Bearing - Lower
51	Crankshaft Bearing - Lower
52	Lower Crankcase Main Bearing Bolt
53	Lower Crankcase Perimeter Bolt
54	Engine Oil Pan
55	Engine Oil Pan Alignment Pins
56	Lower Crankcase Main Bearing Bolt
57	Engine Oil Pan Drain Plug
58	Engine Oil Pan Bolt
59	Engine Oil Pan Long Bolt
60	Knock Sensor - Rear
61	Knock Sensor - Front
62	Starter Bolt
63	Starter

Scheme 51

Scheme 51

Scheme 51

Callout	Component Name
1	Timing Chain Tensioner Body
2	Timing Chain Tensioner Seal
3	Adjustable Timing Chain Guide
4	Adjustable Timing Chain Guide Bolt
5	Timing Chain
6	Fixed Timing Chain Guide Bolt
7	Fixed Timing Chain Guide
8	Timing Chain Drive Sprocket
9	Friction Washers, some models
10	Timing Chain Oil Nozzle Bolt
11	Timing Chain Oil Nozzle
12	Camshaft Position Actuator Bolt
13	Intake Camshaft Position Actuator
14	Camshaft Position Actuator Bolt
15	Exhaust Camshaft Position Actuator
16	Upper Timing Chain Guide
17	Upper Timing Chain Guide Bolt
18	Balance Shaft Drive Sprocket Bolts
19	Exhaust Balance Shaft Drive Sprocket
20	Intake Balance Shaft Drive Sprocket
21	Exhaust Balance Shaft Bearing Carrier
22	Intake Balance Shaft Bearing Carrier
23	Exhaust Balance Shaft
24	Intake Balance Shaft
25	Balance Shaft Rear Bearing
26	Water Pump Drive Sprocket Bolt
27	Water Pump Drive Sprocket
28	Balance Shaft Drive Chain Tensioner Assembly Bolt
29	Balance Shaft Drive Chain Tensioner Assembly
30	Adjustable Balance Shaft Drive Chain Guide Bolt
31	Adjustable Balance Shaft Drive Chain Guide
32	Balance Shaft Drive Chain
33	Balance Shaft Drive Chain Guide Bolt
34	Balance Shaft Drive Chain Guide
35	Balance Shaft Drive Sprocket
36	Balance Shaft Drive Chain Guide
37	Balance Shaft Drive Chain Guide Bolt
38	Engine Front Cover Alignment Pins
39	Engine Front Cover Gasket
40	Oil Pump Cover Bolt
41	Oil Pump Cover
42	Oil Pump Gear
43	Oil Pump Inner Rotor
44	Engine Front Cover
45	Engine Front Cover Bolt
46	Crankshaft Front Oil Seal
47	Crankshaft Balancer
48	Crankshaft Balancer Bolt
49	Engine Front Cover Bolt
50	Oil Pressure Relief Valve
51	Oil Pressure Relief Valve O-Ring
52	Water Pump Sprocket Access Cover Bolt
53	Water Pump Sprocket Access Cover
54	Water Pump Sprocket Access Cover Gasket
55	Belt Tensioner Bolt
56	Belt Tensioner
57	Belt Tensioner Bolt
58	Belt Tensioner Pulley Bolt
59	Belt Tensioner
60	Power Steering Pump Pulley

Scheme 52

Scheme 52: Engine Identification

Scheme 52: Engine Identification

Identification can be made through the use of the broadcast code label (1) on the engine front cover and the use of the partial vehicle identification number (VIN) etched in one of two places - the primary location is on the starter motor flange (3). The secondary location is the oil filter bowl (2).

Scheme 53

Scheme 53

Scheme 53

Callout	Component Name
1	Barcode
2	Sequence Number
3	Day
4	Month
5	Year
6	Engine Assembly Plant
7	Broadcast Code
8	Part Designation
9	Engine Assembly Number
10	Broadcast Code

The partial VIN identifies the specific vehicle by sequence number.