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Automatic Transmission - 5l40-e/5l50-e - Component Locator Saturn Sky I final

Automatic Trans 20 illustrations

Scheme 52

Scheme 52: Disassembled Views
CalloutComponent Name
1Torque Converter Assembly
2Torque Converter Housing to Main Case Bolt
3Torque Converter Housing Assembly - Model Dependent
4Torque Converter Housing Fluid Seal Assembly
5Reverse Clutch Housing Thrust Washer - Selective
6Direct and Reverse Clutch Assembly
7Forward and Coast Clutch Assembly
8Input Sun Gear - W/Forward Clutch Roller Inner Race Shaft
9Direct Clutch Hub Thrust Washer
10Direct Clutch Assembly- W/Input and Reaction Carrier in Hub
11Input and Reaction Carrier Inner Shaft Thrust Washer
12Intermediate Clutch Sprag Assembly
14Intermediate and Overdrive Clutch Housing Retainer Ring - Selective
15Overdrive Clutch Housing Assembly
16Low Clutch Sprag Assembly
17Low Clutch Roller Thrust Bearing
18Center Support
19Input and Reaction Carrier Assembly
20Input and Reaction Carrier Thrust Bearing
21Output Shaft Assembly W/Rear Internal Gear - Model Dependent
22Input and Reaction Carrier Washer Selective Steel - Model Dependent
23Input and Reaction Carrier Thrust Bearing
24Automatic Transmission Case Assembly

Scheme 53

Scheme 53
CalloutComponent Name
24Automatic Transmission Case Assembly
25Automatic Transmission Case Extension Gasket - Model Dependent
25Automatic Transmission Case Extension Gasket - Model Dependent
26Output Shaft Bearing - Model Dependent
27Automatic Transmission Case Extension - Model Dependent
27Automatic Transmission Case Extension - Model Dependent
28Output Shaft Bearing - Model Dependent
28Output Shaft Bearing - Model Dependent
29Automatic Transmission Prop Shaft - Model Dependent
30Output Shaft Assembly Retainer - Model Dependent
31Automatic Transmission Prop Shaft Flange - Model Dependent
32Automatic Transmission Prop Shaft Flange - O-Ring Seal - Model Dependent
33Automatic Transmission Prop Shaft Thrust Washer - Model Dependent
34Prop Shaft Flange Nut - Model Dependent
35Automatic Transmission Case Extension Bolt - Model Dependent
35Automatic Transmission Case Extension Bolt - Model Dependent
36Automatic Transmission Fluid Level Hole Plug
37Automatic Transmission Fluid Level Hole Plug O-Ring Seal
38Center Support Fluid Passage Sleeve
39Overdrive Clutch Fluid Passage Sleeve
40Automatic Transmission Pressure Test Plug
42Output Speed Sensor
43Output Speed Sensor Bolt
44Input Speed Sensor
45Input Speed Sensor Bolt
46Automatic Transmission Fluid Pump Cover Gasket
47Control Valve Body and Accumulator Assembly
49Control Valve Body Bolt M6 x 1.0 x 50
50Control Valve Body Bolt M6 x 1.0 x 38
51Control Valve Body Bolt M6 x 1.0 x 50
52Manual Shaft Detent Assembly
53Control Valve Body Bolt M6 x 1.0 x 68
54Wiring Harness Clip
55Automatic Transmission Wiring Harness
56Automatic Transmission Wiring Harness - O-Ring Seal - 2
57Automatic Transmission Filter Seal - 2
59Automatic Transmission Fluid Filter
60Automatic Transmission Fluid Pan Gasket
61Automatic Transmission Fluid Pan Magnet
62Automatic Transmission Fluid Pan Assembly
65Automatic Transmission Fluid Pan Bolt
66Automatic Transmission Pressure Test Plug O-Ring Seal

Scheme 54

Scheme 54
CalloutComponent Name
200Reverse Clutch Housing Fluid Seal Ring - 3
201Input Shaft Bearing Assembly
202Automatic Transmission Fluid Pump Cover Assembly
203Check Valve Retainer and Ball Assembly
203Check Valve Retainer and Ball Assembly
204Valve Bushing/Spring Retainer
204Valve Bushing/Spring Retainer
205Line Boost Valve Bushing Seal
206Line Boost Valve Bushing
207Line Boost Valve
208Line Boost Valve Spring
209Pressure Regulator Valve Spring
210Pressure Regulator Valve
211Automatic Transmission Fluid Pump Retainer Pin
211Automatic Transmission Fluid Pump Retainer Pin
212Automatic Transmission Pump Cover Seal
213Automatic Transmission Fluid Pump Screen Assembly
214Brass Orifice Insert
215Turbine Shaft Bushing
216Automatic Transmission Fluid Pump Slide - Selective
217Automatic Transmission Fluid Pump Slide Seal Support
218Automatic Transmission Fluid Pump Slide Seal
219Automatic Transmission Fluid Pump Slide Ring
220Automatic Transmission Fluid Pump Slide Ring
221Automatic Transmission Fluid Pump Vane Ring
222Automatic Transmission Fluid Pump Vane
223Automatic Transmission Fluid Pump Rotor - Selective
224Automatic Transmission Fluid Pump Rotor Guide
225Automatic Transmission Fluid Pump Vane Ring
226Torque Converter Bushing
227Torque Converter Housing
228Torque Converter Housing Seal Bolt M4 x 0.7 x 10.0 - 4
229Torque Converter Housing Seal
231Automatic Transmission Fluid Pump Slide Pin Assembly
232Orifice Sleeve
233Orifice Cup Plug - 2
233Orifice Cup Plug - 2
234TCC Control Valve Spring
234TCC Control Valve Spring
235TCC Control Valve
236Automatic Transmission Fluid Pump Retainer Pin
237TCC Enable Valve
238Pressure Relief Ball Valve Spring
239Pressure Relief Ball Valve
240Automatic Transmission Fluid Pump Bolt M6 x 1.0 x 40
241Automatic Transmission Fluid Pump Bolt M8 x 1.25 x 40
242Automatic Transmission Fluid Pump Slide O-ring Seal

Scheme 55

Scheme 55
CalloutComponent Name
300Control Valve Body Bolt M6 x 1.0 x 38 - 7
301Control Valve Top Channel Plate
302Control Valve Channel Plate Ball Check Spring
303Control Valve Channel Plate Gasket
304Control Valve Bottom Channel Plate
305Control Valve Body Gasket
306Control Valve Body Ball Check Valve
307Control Valve Body Spacer Plate
308TCC PWM Solenoid Valve Filter Assembly
309Control Valve Body Spacer Plate Gasket
310Control Valve Rear Body Assembly
311Control Valve Front Body Assembly
312Pressure Control Solenoid Valve Filter Assembly
313Direct Clutch Accumulator Piston Spring - Model Dependent
314Direct Clutch Accumulator Piston Fluid Seal Ring - Model Dependent
315Direct Clutch Accumulator Piston - Model Dependent
316Direct Clutch Accumulator Piston Fluid Seal Ring - Model Dependent
317Direct Clutch Accumulator Housing - Model Dependent
318Accumulator Housing Bolt M6 x 1.0 x 30 - 12 - Model Dependent
318Accumulator Housing Bolt M6 x 1.0 x 30 - 12
318Accumulator Housing Bolt M6 x 1.0 x 30 - 12
318Accumulator Housing Bolt M6 x 1.0 x 30 - 12
319Overdrive Clutch Accumulator Piston Spring
320Overdrive Clutch Accumulator Piston Fluid Seal Ring
321Overdrive Clutch Accumulator Piston
322Overdrive Clutch Accumulator Piston Fluid Seal Ring
323Overdrive Clutch Accumulator Housing
324Intermediate Clutch Accumulator Piston Spring
325Intermediate Clutch Accumulator Piston Fluid Seal Ring
326Intermediate Clutch Accumulator Piston
327Intermediate Clutch Accumulator Piston Fluid Seal Ring
328Intermediate Clutch Accumulator Housing
3292nd Clutch Accumulator Piston Spring - Model Dependent
3302nd Clutch Accumulator Piston Seal Ring - Model Dependent
3312nd Clutch Accumulator Piston - Model Dependent
3322nd Clutch Accumulator Piston Seal Ring - Model Dependent
3332nd Clutch Accumulator Housing - Model Dependent
3342nd Clutch Accumulator Piston Inner Spring - Model Dependent

Scheme 56

Scheme 56
CalloutComponent Name
340Front Control Valve Body
341Safety Mode Valve
342Safety Mode Valve Spring
343Valve Spring Retainer - 3
343Valve Spring Retainer - 3
343Valve Spring Retainer - 3
3443-4 Shift Valve Spring
3453-4 Shift Valve
3463-4 Shift Control Valve
347TCC Regulator Apply Valve Spring
348TCC Regulator Apply Valve
349Solenoid Valve - O-Ring Seal
350Solenoid Valve - O-Ring Seal
351Solenoid Valve Retainer - 2
351Solenoid Valve Retainer - 2
352TCC PWM Solenoid Valve
353Feed Limit Valve
354Feed Limit Valve Spring
355Pressure Control Solenoid - O-Ring Seal
356Pressure Control Solenoid - O-Ring Seal
357Pressure Control (PC) Solenoid Assembly

Scheme 57

Scheme 57
CalloutComponent Name
343Valve Spring Retainer
343Valve Spring Retainer
343Valve Spring Retainer
349Solenoid Valve - O-Ring Seal
349Solenoid Valve - O-Ring Seal
349Solenoid Valve - O-Ring Seal
350Solenoid Valve - O-Ring Seal
350Solenoid Valve - O-Ring Seal
350Solenoid Valve - O-Ring Seal
351Solenoid Valve Retainer
351Solenoid Valve Retainer
351Solenoid Valve Retainer
365Rear Control Valve Body
3661-2 Shift Control Valve
3671-2 Shift Control Valve Spring
3681-2 Shift Solenoid (SS) Valve Assembly
3692-3 Shift Solenoid (SS) Valve Assembly
3702-3 Shift Control Valve
3712-3 Shift Valve
3722-3 Shift Valve Spring
3734-5 Shift Valve Spring
3744-5 Shift Valve
3754-5 Shift Control Valve
3764-5 Shift Solenoid (SS) Valve Assembly
377Manual Valve
378Manual Valve Link Washer - Waved
379Manual Valve Link
380Manual Valve Link Retainer
381Low Pressure Control Valve Bore Plug
382Low Pressure Control Valve Spring
383Low Pressure Control Valve
384Low Pressure Control Valve Bore Retainer
385Reverse Lockout Valve
386Reverse Lockout Valve Spring
3871-2 Shift Valve
3881-2 Shift Valve Spring

Scheme 58

Scheme 58
CalloutComponent Name
400Reverse Clutch Housing Bushing
401Reverse Clutch - W/Input Housing Assembly
402Reverse Clutch Piston Inner Seal
403Reverse Clutch Housing Ball Check Valve
404Reverse Clutch Piston
405Direct Clutch Housing Ball Check Valve
406Direct Clutch Piston Assembly
407Direct and Reverse Clutch Spring
408Direct and Reverse Clutch Spring Retainer
409Direct and Reverse Clutch Spring Retainer Ring
410Direct Clutch Apply Plate
411Direct Clutch Plate Assembly - Outer Spline - 4
412Direct Clutch Plate Assembly - Inner Spline - 4
413Direct Clutch Backing Plate
414Direct Clutch Backing Plate Retainer Ring - Selective
415Reverse Clutch Spacer
416Reverse Clutch Apply Plate
417Reverse Clutch Plate Assembly - Outer Spline - 2
418Reverse Clutch Plate Assembly - Inner Spline - 2
419Reverse Clutch Backing Plate
420Reverse Clutch Backing Plate Retainer Ring - Selective

Scheme 59

Scheme 59
CalloutComponent Name
430Input Shaft - O-Ring Seal
431Input Shaft Fluid Seal Ring
432Input Shaft Fluid Seal Ring - 3
433Forward Clutch - W/Input Housing Assembly
434Forward Clutch Housing Ball Check Valve Assembly
435Forward Clutch Bushing
436Forward Clutch Piston Assembly
437Coast Clutch Piston Ball Check Valve Assembly
438Coast Clutch Piston Assembly
439Forward and Coast Clutch Spring
440Forward and Coast Clutch Spring Retainer Ring
441Coast Clutch Spacer Plate - Selective
442Coast Clutch Apply Plate
443Coast Clutch Plate Assembly - Outer Spline - 3
444Coast Clutch Plate Assembly - Inner Spline - 3
445Coast Clutch Backing Plate
446Coast Clutch Housing
447Forward Clutch Apply Plate
448Forward Clutch Plate Assembly - Outer Spline - 4
449Forward Clutch Plate Assembly - Inner Spline - 4
450Forward Clutch Backing Plate
451Forward Clutch Backing Plate Retainer Ring - Selective

Scheme 60

Scheme 60
CalloutComponent Name
455Forward Clutch Roller Inner Race Thrust Ring
456Forward Clutch Roller Inner Bearing
457Input Sun Gear Shaft Assembly
458Forward Clutch Roller Outer Race Washer
459Forward Clutch Sprag Outer Race
460Forward Clutch Sprag Assembly Retainer Rings - 2
460Forward Clutch Sprag Assembly Retainer Rings - 2
461Forward Clutch Sprag Assembly
462Orificed Cup Plug - Lube

Scheme 61

Scheme 61
CalloutComponent Name
465Input and Reaction Carrier Bushing - 2
465Input and Reaction Carrier Bushing - 2
466Direct Clutch Drum

Scheme 62

Scheme 62
CalloutComponent Name
470Overdrive and Reverse Clutch - W/Hub Assembly
471Intermediate Clutch Roller Thrust Washer
472Intermediate Clutch Sprag Assembly Retainer Rings - 2
472Intermediate Clutch Sprag Assembly Retainer Rings - 2
473Intermediate Clutch Sprag Assembly
474Intermediate Clutch Sprag Outer Race
475Intermediate Clutch Roller Thrust Washer
476Intermediate Clutch Roller Thrust Bearing Assembly
477Intermediate Clutch Roller Thrust Bearing Assembly Retainer

Scheme 63

Scheme 63
CalloutComponent Name
480Overdrive Clutch Backing Plate Retainer Ring - Selective
481Overdrive Clutch Backing Plate
482Overdrive Clutch Plate Assembly - Inner Spline
483Overdrive Clutch Plate Assembly - Outer Spline
484Overdrive Clutch Spacer
485Overdrive Clutch Spring Retainer Ring
486Overdrive Clutch Piston Spring
487Overdrive Clutch Piston Assembly
488Intermediate Clutch Backing Plate Retainer Ring - Selective
489Intermediate Clutch Backing Plate
490Intermediate Clutch Plate Assembly - Inner Spline - 3
491Intermediate Clutch Plate Assembly - Outer Spline - 3
492Intermediate Clutch Apply Plate
493Overdrive Clutch Housing
494Intermediate Clutch Spring
495Intermediate Clutch Piston Assembly
496Intermediate Clutch Housing
497Intermediate Clutch Housing Retainer Ring

Scheme 64

Scheme 64
CalloutComponent Name
500Low Clutch Roller Retainer
501Low Clutch Roller Thrust Washer
501Low Clutch Roller Thrust Washer
502Low Clutch Sprag Assembly Retainer Rings - 2
502Low Clutch Sprag Assembly Retainer Rings - 2
503Low Clutch Sprag Assembly
504Low Clutch Sprag Outer Race
505Low Clutch Sprag Inner Race

Scheme 65

Scheme 65
CalloutComponent Name
510Low and Reverse Clutch Plate Retainer Ring - Selective
511Low and Reverse Clutch Backing Plate
512Low and Reverse Clutch Plate Assembly - Inner Spline - 5
513Low and Reverse Clutch Plate Assembly - Outer Spline - 5
514Low and Reverse Clutch Apply Plate
515Low and Reverse Clutch Spring Retainer Ring
516Low and Reverse Clutch Spring
517Low and Reverse Clutch Piston
518Center Support
519Input and Reaction Bearing Assembly
5202nd Clutch Piston
5212nd Clutch Spring
5222nd Clutch Spring Retainer Ring
5232nd Clutch Apply Plate
5242nd Clutch Plate Assembly - Outer Spline - 5
5252nd Clutch Plate Assembly - Inner Spline - 5
5262nd Clutch Backing Plate
5272nd Clutch Backing Plate Retainer Ring - Selective
5282nd Coast Clutch Piston Assembly
5292nd Coast Clutch Spring
5302nd Coast Clutch Spring Retainer Ring
5312nd Coast Clutch Spacer
5322nd Coast Clutch Plate Assembly - Outer Spline - 3
5332nd Coast Clutch Plate Assembly - Inner Spline - 3
5342nd Coast Clutch Backing Plate
5352nd Coast Clutch Plate Backing Plate Retainer Ring - Selective

Scheme 66

Scheme 66
CalloutComponent Name
540Input and Reaction Carrier Outer Retainer Ring
541Input and Reaction Bearing Assembly
5422nd Clutch Roller Inner Race Bearing Assembly
5432nd Clutch Sprag Retainer
5442nd Clutch Roller Outer Race Washer
5442nd Clutch Roller Outer Race Washer
5452nd Clutch Sprag Outer Race
5462nd Clutch Sprag Assembly Retainer - 2
5462nd Clutch Sprag Assembly Retainer - 2
5472nd Clutch Sprag Assembly
548Input and Reaction Carrier Bushing
5492nd Clutch Sprag Inner Race
550Reaction Internal Gear
551Reaction Internal Gear Flange Washer
552Reaction Carrier Bushing - 2
552Reaction Carrier Bushing - 2
553Input and Reaction Carrier
554Input and Reaction Bearing Assembly

Scheme 67

Scheme 67
CalloutComponent Name
560Rear Internal Gear
561Input and Reaction Carrier Bushing
562aOutput Shaft Assembly - Model Dependent
562bOutput Shaft Assembly - Model Dependent
562cOutput Shaft Assembly - Model Dependent
563Rear Internal Retainer Ring
564Cup Plug

Scheme 68

Scheme 68
CalloutComponent Name
600Manual Shaft Detent Lever
601Manual Shaft Detent Lever Pin
602Transmission Manual Shift Shaft Switch Assembly
603Manual Shaft Detent Lever Pin
604Transmission Case
605Manual Shift Shaft Seal - Model Dependent
605Manual Shift Shaft Seal - Model Dependent
606aManual Shift Shaft - 2WD - Model Dependent
606bManual Shift Shaft - AWD - Model Dependent
607Park Pawl Actuator Bracket
608Park Pawl Actuator Bracket
609Park Pawl Actuator Bracket Bolt M8 x 1.25 x 25 - 2
610Park Pawl Shaft
611Park Pawl Spring
612Park Pawl
613Park Pawl Actuator Assembly
614Cup Plug - Model Dependent
615Transmission Manual Shift Shaft Spacer - Model Dependent

Scheme 69

Scheme 69: Component Location
CalloutComponent Name
17Low Clutch Roller Thrust Bearing
20Input and Reaction Carrier Thrust Bearing
23Input and Reaction Carrier Thrust Bearing - Model Dependent
26Output Shaft Bearing
28Output Shaft Bearing
69Input and Reaction Carrier Thrust Bearing - Model Dependent
201Input Shaft Bearing Assembly
215Turbine Shaft Bushing
226Torque Converter Bushing
400Reverse Clutch Housing Bushing
435Forward Clutch Bushing
456Forward Clutch Roller Inner Bearing
461Forward Clutch Sprag Assembly
465Input and Reaction Carrier Bushing Assembly - 2
465Input and Reaction Carrier Bushing Assembly - 2
473Intermediate Clutch Sprag Assembly
476Intermediate Clutch Roller Thrust Bearing Assembly
503Low Clutch Sprag Assembly
519Input and Reaction Bearing Assembly
541Input and Reaction Bearing Assembly
5422nd Clutch Roller Inner Race Bearing Assembly
5472nd Clutch Sprag Assembly
548Input and Reaction Carrier Bushing
552Reaction Carrier Bushing - 2
552Reaction Carrier Bushing - 2
554Input and Reaction Bearing Assembly
561Input and Reaction Carrier Bushing

Scheme 70

Scheme 70
CalloutComponent Name
4Torque Converter Housing Fluid Seal Assembly
29Transmission Prop Shaft Flange Seal
32Transmission Prop Shaft Flange - O-ring Seal
38Center Support Fluid Passage Sleeve
39Overdrive Clutch Fluid Passage Sleeve
56A/Transmission Wiring Harness - O-ring Seal - 2
57Automatic Transmission Filter Seal - 2
64Automatic Transmission Fluid Pan Drain Plug Seal
200Reverse Clutch Housing Fluid Seal Ring - 3
218Automatic Transmission Fluid Pump Slide Seal
220Automatic Transmission Fluid Pump Slide Ring
229Torque Converter Housing Seal
242Automatic Transmission Fluid Pump Slide O-ring Seal
314Clutch Accumulator Piston Fluid Seal Ring
316Clutch Accumulator Piston Fluid Seal Ring
402Reverse Clutch Piston Inner Seal
404Reverse Clutch Piston
406Direct Clutch Piston Assembly
430Input Shaft - O-Ring Seal
431Input Shaft Fluid Seal Ring
432Input Shaft Fluid Seal Ring - 3
436Forward Clutch Piston Assembly
438Coast Clutch Piston Assembly
487Overdrive Clutch Piston Assembly
495Intermediate Clutch Piston Assembly
517Low and Reverse Clutch Piston
5202nd Clutch Piston
5282nd Coast Clutch Piston Assembly
605Manual Shift Shaft Seal

Scheme 71

Scheme 71: Ball Check Valve Locations