Contents Wiring diagrams Section: Automatic HVAC System All sections

HVAC System - Automatic: Diagnosis Saturn Aura I

Automatic HVAC System ~4329 words

DIAGNOSTIC CODE INDEX

DTCDescription
DTC B0158B0158 02: Outside Air Temperature Sensor Short to Ground B0158 05: Outside Air Temperature Sensor Short to Battery or Open
DTC B0163, B0173, or B0178B0163 05: Passenger Compartment Temperature Sensor Circuit Short to Battery or Open B0163 06: Passenger Compartment Temperature Sensor Circuit Short to Ground or Open B0173 05: Upper Air Temperature Sensor 1 Circuit Short to Battery or Open B0173 06: Upper Air Temperature Sensor 1 Circuit Short to Ground or Open B0178 05: Lower Air Temperature Sensor 2 Circuit Short to Battery or Open B0178 06: Lower Air Temperature Sensor 2 Circuit Short to Ground or Open
DTC B0183B0183 02: Solar Load Sensor 1 Circuit Short to Ground B0183 05: Solar Load Sensor 1 Circuit Short to Battery or Open
DTC B0248, B0268, or B0408B0248 05: Air Flow Control 3 Circuit Short to Battery or Open B0248 06: Air Flow Control 3 Circuit Short to Ground or Open B0248 11: Air Flow Control 3 Circuit Above Maximum Threshold B0248 12: Air Flow Control 3 Circuit Below Minimum Threshold B0248 61: Air Flow Control 3 Circuit Actuator Stuck B0248 4B: Air Flow Control 3 Circuit Calibration Not Learned B0268 05: Air Flow Control 7 Feedback Circuit Short to Battery or Open B0268 06: Air Flow Control 7 Circuit Short to Ground or Open B0268 11: Air Flow Control 7 Circuit Above Maximum Threshold B0268 12: Air Flow Control 7 Circuit Below Minimum Threshold B0268 61: Air Flow Control 7 Circuit Actuator Stuck B0268 4B: Air Flow Control 7 Feedback Circuit Calibration Not Learned B0408 05: Temperature Control 1 Circuit Short to Battery or Open B0408 06: Temperature Control 1 Circuit Short to Ground or Open B0408 11: Temperature Control 1 Circuit Above Maximum Threshold B0408 12: Temperature Control 1 Circuit Below Minimum Threshold B0408 61: Temperature Control 1 Circuit Actuator Stuck B0408 4B: Temperature Control 1 Circuit Calibration Not Learned
DTC P0532 or P0533P0532: Air Conditioning A/C Refrigerant Pressure Sensor Circuit Low Voltage P0533: Air Conditioning A/C Refrigerant Pressure Sensor Circuit High Voltage
DTC P0645P0645: Air Conditioning (A/C) Clutch Relay Control Circuit

DIAGNOSTIC CODE INDEX

Diagnostic Instructions

  1. Perform the «Diagnostic System Check - Vehicle»(ref-301515-S32423278442008101700000) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(ref-301515-S06578354042008101700000) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(ref-301515-S28090839972008101700000) provides an overview of each diagnostic category.

Diagnostic Fault Information

CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Ambient Air Temperature Sensor SignalB0158 02B0158 05B0158 051
Upper Air Temperature Sensor SignalB0173 06B0173 05B0173 051
Lower Air Temperature Sensor SignalB0178 06B0178 05B0178 051
Sunload Sensor SignalB0183 02B0183 05B0183 051
Ambient Air Temperature Sensor Low ReferenceB0158 05
Upper Air Temperature Sensor Low ReferenceB0173 05
Lower Air Temperature Sensor Low ReferenceB0178 05
Sunload Sensor Low ReferenceB0183 05
Sunload Sensor GroundB0183 05
1. Air Temperature Malfunction

Conditions for Running the DTC

Ignition ON.

Conditions for Setting the DTC

  1. The BCM detects the sensor signal circuit is less than 0.05 volts.
  2. The BCM detects the sensor signal circuit is greater than 4.9 volts.

Action Taken When the DTC Sets

  1. The default value of 85°C (185°F) will be substituted for the ambient air temperature sensor data by the HVAC control module.
  2. The DIC will display actual temperature.

Conditions for Clearing the DTC

  1. The DTC will become history if the BCM no longer detects a failure.
  2. The history DTC will clear after 100 fault-free ignition cycles.

Circuit/System Testing

  1. Ignition OFF, disconnect the harness connector at the ambient air temperature sensor.
  2. Ignition OFF, test for less than 10 ohms between the following low reference circuit terminal B and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the BCM.
  3. Ignition ON, verify the scan tool BCM Ambient Air Temp Sensor parameter is greater than 4.8 volts. If less than the specified range, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the BCM.
  4. Install a 3A fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B. Verify the scan tool BCM Air Temp Sensor parameter is less than 0.20 volts. If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the BCM.
  5. If all circuits test normal, test or replace the ambient air temperature sensor.
  1. Perform the «Diagnostic System Check - Vehicle»(ref-301515-S32423278442008101700000) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(ref-301515-S06578354042008101700000) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(ref-301515-S28090839972008101700000) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Ambient Air Temperature Sensor SignalB0158 02B0158 05B0158 051
Upper Air Temperature Sensor SignalB0173 06B0173 05B0173 051
Lower Air Temperature Sensor SignalB0178 06B0178 05B0178 051
Sunload Sensor SignalB0183 02B0183 05B0183 051
Ambient Air Temperature Sensor Low ReferenceB0158 05
Upper Air Temperature Sensor Low ReferenceB0173 05
Lower Air Temperature Sensor Low ReferenceB0178 05
Sunload Sensor Low ReferenceB0183 05
Sunload Sensor GroundB0183 05
1. Air Temperature Malfunction

Ignition ON.

The HVAC control module detects the air temperature sensor signal circuit is less than 5 counts or greater than 250 counts.

The Auto feature of the HVAC control module will be inoperative.

  1. The DTC will become history if the HVAC control module no longer detects a failure.
  2. The history DTC will clear after 100 fault-free ignition cycles.
  1. Ignition OFF, disconnect the harness connector at the appropriate air duct temperature sensor.
  2. Ignition OFF, test for less than 10 ohms between the low reference circuit terminal B and ground If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  3. Ignition ON, verify that both the appropriate scan tool Duct Air Temp. Sensor parameter is less than 5 counts. If greater than the specified range, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the HVAC control module.
  4. Install a 3A fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B. Verify the appropriate scan tool Duct Air Temp. Sensor parameter is greater than 250 counts. If less than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  5. If all circuits test normal, test or replace the appropriate air temperature sensor.

Component Testing

  1. A thermometer can be used to test the sensor off the vehicle in warm and or cold water. «Sensor Resistance Table (Inside Air Temperature Sensor)»(ref-301490-S07187997882008101700000) or «Sensor Resistance Table (Ambient Air Temp Sensor)»(ref-301490-S05724682242008101700000) or «Sensor Resistance Table (Upper and Lower Duct Temp Sensors)»(ref-301490-S20262552282008101700000) or «Sensor Resistance Table (Duct Temp conversion temp to counts)»(ref-301490-S35859893722008101700000) for this test.
  2. Test the ambient air temperature sensor by varying the sensor temperature while monitoring the sensor resistance.
  3. Compare the readings with the Temperature VS Resistance table and verify that the resistance is within 5 percent of the specification. If not within the specified range, replace the sensor.
  1. Perform the «Diagnostic System Check - Vehicle»(ref-301515-S32423278442008101700000) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(ref-301515-S06578354042008101700000) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(ref-301515-S28090839972008101700000) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Ambient Air Temperature Sensor SignalB0158 02B0158 05B0158 051
Upper Air Temperature Sensor SignalB0173 06B0173 05B0173 051
Lower Air Temperature Sensor SignalB0178 06B0178 05B0178 051
Sunload Sensor SignalB0183 02B0183 05B0183 051
Ambient Air Temperature Sensor Low ReferenceB0158 05
Upper Air Temperature Sensor Low ReferenceB0173 05
Lower Air Temperature Sensor Low ReferenceB0178 05
Sunload Sensor Low ReferenceB0183 05
Sunload Sensor GroundB0183 05
1. Air Temperature Malfunction

Circuit Description

The sunload sensor is a 2-wire photo diode. The vehicle uses a single sunload sensor. The sensor is integrated into the sunload sensor assembly along with the ambient light sensor. Body ground and signal circuits enable the sensor to operate. As the sunload increases, the sensor signal decreases. The sensor operates within an intensity range between completely dark and very bright. The sensor signal varies between 0 and 5 volts. The body control module (BCM) converts the signal to a range between 0 and 255 counts. The sunload sensor provides the HVAC control module with a measurement of the amount of light shining on the vehicle. Bright or high intensity light causes the vehicles interior temperature to increase. The HVAC system compensates for the increased temperature by diverting additional cool air into the vehicle.

Ignition ON.

The BCM detects the signal circuit is less than 0.09 volt (5 counts) or greater than 4.90 volts (250 counts).

The HVAC control module will operate the system as if no sunload condition exists.

  1. The DTC will become history if the BCM no longer detects the condition that set the DTC.
  2. The history DTC will clear after 50 fault-free ignition cycles.
IMPORTANTIf a solar load sensor has an out of range condition caused by a short to voltage, short to ground, or an open/high resistance, the scan tool will display the same value: 225 counts.
  1. Ignition OFF, disconnect the harness connector at the sunload sensor.
  2. Test for less than 10 ohms between the ground circuit terminal C and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Ignition ON, test for 4.8-5.2 volts between the ground circuit terminal C and the signal circuit terminal A. If less than the specified range, test the signal circuit for a short to ground or open/high resistance. If the circuit tests normal, replace the BCM. If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the BCM.
  4. If all circuits test normal, test or replace the sunload sensor.
  1. Perform the «Diagnostic System Check - Vehicle»(ref-301515-S32423278442008101700000) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(ref-301515-S06578354042008101700000) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(ref-301515-S28090839972008101700000) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Recirculation Door Control AB0268 61B0268 61B0268 05B0268 4B, B0268 04
Recirculation Door Control BB0268 61B0268 61B0268 05B0268 4B, B0268 04
Recirculation Door Position SignalB0268 61B0268 06B0268 61B0268 4B, B0268 04, B0268 61
Recirculation 5-Volt ReferenceB0248 61, B0408 61, B0268 61B0268 06B0268 61, B0268 06
Recirculation Low ReferenceB0268 61B0268 4B, B0408 04
Air Temperature Door Control AB0408 61, B0408 51, B0408 06B0408 61B0408 05B0408 4B, B0408 04
Air Temperature Door Control BB0408 61, B0408 51, B0408 06B0408 61B0408 05B0408 4B, B0408 04
Air Temperature Door Position SignalB0408 61, B0408 51, B0408 06B0408 06B0408 61B0408 4B, B0408 04
Air Temperature 5-Volt ReferenceB0248 61, B0408 61, B0268 61B0408 06B0408 61
Air Temperature Low ReferenceB0408 61
Mode Door Control AB0248 61B0248 61B0248 05B0248 4B, B0248 04
Mode Door Control BB0248 61B0248 61B0248 05B0248 4B, B0248 04
Mode Door Position SignalB0248 61B0248 61B0248 61B0248 4B, B0248 04
Mode 5-Volt ReferenceB0248 61, B0408 61, B0268 61B0248 61B0248 61
Mode Low ReferenceB0248 61
  1. Ignition ON.
  2. Ignition voltage is between 9-16 volts.
  3. The HVAC module is ON.

The actual door position differs from the commanded door position by more than 4 counts or the HVAC control module detects the door position signal circuit is less than 7 counts or greater than 250 counts.

Driver A and driver B circuits are deactivated for the appropriate actuator.

  1. The DTC becomes history when the HVAC control module no longer detects the condition that set the DTC.
  2. The history DTC will clear after 100 fault free ignition cycles.
  3. The DTC can be cleared with a scan tool.
  1. Ignition OFF, disconnect the harness connector at the appropriate actuator.
  2. Ignition OFF, test for less than 10 ohms between the low reference circuit terminal 10 and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  3. Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit terminal 8 and ground. If less than the specified range, test the 5-volt reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the HVAC control module. If greater than the specified range, test the 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the HVAC control module.
  4. Verify the appropriate scan tool Door Position parameter is greater than 250 counts. If less than the specified range, test the signal circuit terminal 9 for a short to ground. If the circuit tests normal, replace the HVAC control module.
  5. Install a 3A fused jumper wire between the signal circuit terminal 9 and the low reference circuit terminal 10. Verify the appropriate scan tool Door Position parameter is less than 3 counts. If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  6. Ignition OFF, test for less than 10 ohms between the control circuit terminal 6 and ground. If greater than the specified range, test the control circuit for a short to voltage or an open/high resistance. If circuit tests normal, replace the HVAC control module.
  7. Ignition OFF, test for less than 10 ohms between the control circuit terminal 5 and ground. If greater than the specified range, test the control circuit for a short to voltage or an open/high resistance. If circuit tests normal, replace the HVAC control module.
  8. Connect a test lamp between control circuit terminal 5 and control circuit terminal 6.
  9. Command the appropriate actuator door in both directions with a scan tool. The test lamp should turn ON and OFF when commanded in both directions. If the test lamp remains OFF during either of the commands, test for a short to ground on either control circuit. If the circuits test normal, replace the HVAC control module.
  10. If both circuits test normal, test or replace the actuator.
  1. Perform the «Diagnostic System Check - Vehicle»(ref-301515-S32423278442008101700000) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(ref-301515-S06578354042008101700000) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(ref-301515-S28090839972008101700000) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
5-Volt ReferenceP0532P0532P0533
A/C Refrigerant Pressure Sensor SignalP0532P0533P0532
Low ReferenceP0532
  1. The engine is running.
  2. The battery voltage is between 11-18 volts.
  1. The ECM detects that the A/C pressure is less than 9 psi (0.02 volt).
  2. The ECM detects that the A/C pressure is more than 453 psi (4.90 volts).
  1. The ECM will not illuminate the malfunction indicator lamp (MIL).
  2. The ECM stores the failure records.
  3. The A/C compressor clutch is disabled.
  1. The history DTC will clear after 40 consecutive ignition cycles have occurred without a malfunction.
  2. The DTC or DTCs can be cleared by using the scan tool.
  3. The DTC will become history if the ECM no longer detects a failure.

Diagnostic Aids

A malfunction within the refrigerant system causing high pressure can cause this DTC to set.

  1. Ignition OFF, disconnect the harness connector at the A/C refrigerant pressure sensor.
  2. Ignition OFF, test for less than 10 ohms between the low reference circuit terminal 1 and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
  3. Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit terminal 2 and ground. If less than the specified range, test the 5-volt reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM. If greater than the specified range, test the 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the ECM.
  4. Verify the scan tool A/C High Side Pressure Sensor parameter is less than 0.1 volts (1 psi). If greater than the specified range, test the signal circuit terminal 3 for a short to voltage. If the circuit tests normal, replace the ECM.
  5. Install a 3A fused jumper wire between the signal circuit terminal 3 and the 5-volt reference circuit terminal 2. Verify the scan tool A/C High Side Pressure Sensor parameter is greater than 4.90 volts (425 psi). If less than the specified range, test the signal circuit for short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  6. If all circuits test normal, test or replace the A/C refrigerant pressure sensor.
  1. Perform the «Diagnostic System Check - Vehicle»(ref-301515-S32423278442008101700000) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(ref-301515-S06578354042008101700000) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(ref-301515-S28090839972008101700000) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
A/C Relay Coil Ignition22
A/C Relay Switch B+22
A/C Relay ControlP0645P0645P0645
A/C Clutch Control221
A/C Compressor Clutch Ground22
1. A/C Clutch Always Engaged 2. A/C Clutch Inoperative
  1. The ignition voltage is between 9 and 18 volts.
  2. The engine speed is more than 600 RPM.
  3. An A/C request is made.
  1. A short to ground on the A/C compressor clutch relay control circuit.
  2. A short to voltage on the A/C compressor clutch relay control circuit.
  3. An open circuit on the A/C compressor clutch relay control circuit or relay.
  4. An internally shorted or excessively low resistance A/C clutch relay coil.
  1. The A/C clutch relay is commanded OFF.
  2. The conditions for which the DTC was set will be stored in the Failure Records data only. No information will be stored as Freeze Frame data.

The history DTC will clear after 40 fault-free ignition cycles.

  1. Ignition OFF, disconnect the A/C relay.
  2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 86 and ground. If the test lamp illuminates, test the control circuit for a short to voltage.
  3. Verify that a test lamp illuminates between the ignition circuit terminal 85 and ground. If the test lamp does not illuminate, test the ignition circuit for a short to ground or a open/high resistance. If the circuit tests normal and ignition circuit fuse is open, test all components connected to the ignition circuit and replace as necessary.
  4. Verify that a test lamp illuminates between the relay B+ circuit terminal 30 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or a open/high resistance. If the circuit tests normal and B+ circuit fuse is open, replace the A/C clutch relay.
  5. Disconnect the harness connector at the A/C clutch coil.
  6. Test for less than 1 ohm between the ground circuit terminal A and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  7. Connect the harness connector at the A/C clutch coil.
  8. Connect a 10-amp fused jumper wire between the B+ circuit terminal 30 and control circuit terminal 87. Verify the A/C clutch is activated. If the A/C clutch does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the A/C clutch.
  9. Connect a test lamp between the ignition circuit terminal 85 and the control circuit terminal 86.
  10. Command the A/C relay output function ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states. If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM. If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the ECM.
  11. If all circuits test normal, test or replace the A/C clutch relay.
  1. Ignition OFF, disconnect the A/C COMP relay.
  2. Test for 60-180 ohms between terminals 85 and 86. If the resistance is not within the specified range, replace the relay.
  3. Test for infinite resistance between the following terminals: 30 and 86 30 and 87 30 and 85 85 and 87 If not the specified value, replace the relay.
  4. Install a 30-amp fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms between terminals 30 and 87. If greater than the specified range, replace the relay.

Visual/Physical Inspection

  1. Inspect for aftermarket devices which could affect the operation of the HVAC System. Refer to «Checking Aftermarket Accessories»(ref-301517-S04233661632008101700000) .
  2. Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
  3. Verify the A/C compressor clutch turns freely and is not seized.
  4. Verify that the customer is using the correct key to enable personalization and is not inadvertently activating steering wheel or passenger HVAC controls.
  5. The A/C compressor will not operate in cold outside air temperatures. Refer to «Air Temperature Description and Operation»(ref-301490-S02095362792008101700000) .
  6. The following conditions may cause window fogging: Wet carpet or mats High humidity Interior water leak Blocked A/C evaporator drain tube Maximum passenger capacity Blocked body pressure relief valves
  7. Inspect the air distribution system for causes of reduced air flow: Obstructed or dirty passenger compartment air filter, if equipped Blocked or damaged air inlet or outlet vents

Symptom List

Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom

  1. «Air Conditioning Compressor Malfunction»(ref-301490-S34287012462008101700000)
  2. «Blower Motor Malfunction»(ref-301490-S05865886522008101700000)
  3. «Leak Testing»(ref-301492-S22880618652008101700000)
  4. «Defrosting Insufficient»(ref-301492-S32826636752008101700000)
  5. «Noise Diagnosis - Blower Motor»(ref-301492-S41743256092008101700000)
  6. «Noise Diagnosis - Air Conditioning (A/C) System»(ref-301492-S35928874402008101700000)
  7. «Odor Diagnosis»(ref-301492-S11886217392008101700000)
  8. «Noise Diagnosis - HVAC Module»(ref-301492-S31536379092008101700000)
  1. Perform the «Diagnostic System Check - Vehicle»(ref-301515-S32423278442008101700000) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(ref-301515-S06578354042008101700000) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(ref-301515-S28090839972008101700000) provides an overview of each diagnostic category.

The following conditions must be met in order for the ECM to turn on the compressor clutch

  1. The battery voltage is between 9-18 volts.
  2. The engine coolant temperature (ECT) is less than 123°C (253°F).
  3. The engine speed is less than 4,760 RPM.
  4. The engine speed is more than 600 RPM.
  5. The A/C high side pressure is between 2929-269 kPa (425-39 psi).
  6. The throttle position is less than 100 percent.
  7. The evaporator temperature is greater than 0°C (32°F).
  8. The ECM does not detect excessive torque load.
  9. The ECM does not detect insufficient idle quality.
  1. Ignition OFF, disconnect the A/C CLUTCH relay.
  2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 86 and ground. If the test lamp illuminates, test the control circuit for a short to voltage.
  3. Verify that a test lamp illuminates between the ignition circuit terminal 85 and ground. If the test lamp does not illuminate, test the ignition circuit for a short to ground or a open/high resistance.
  4. Verify that a test lamp illuminates between the relay B+ circuit terminal 30 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or a open/high resistance.
  5. Disconnect the harness connector at the A/C clutch coil.
  6. Test for less than 1 ohm between the ground circuit terminal A and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  7. Connect the harness connector at the A/C clutch coil.
  8. Connect a 10-amp fused jumper wire between the B+ circuit terminal 30 and control circuit terminal 87. Verify the A/C clutch is activated. If the A/C clutch does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the A/C clutch.
  9. Connect a test lamp between the ignition circuit terminal 85 and the control circuit terminal 86.
  10. Command the A/C relay output function ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states. If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM. If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the ECM.
  11. If all circuits test normal, test or replace the A/C clutch relay.
  1. Ignition OFF, disconnect the A/C COMP relay.
  2. Test for 60-180 ohms between terminals 85 and 86. If the resistance is not within the specified range, replace the relay.
  3. Test for infinite resistance between the following terminals: 30 and 86 30 and 87 30 and 85 85 and 87 If not the specified value, replace the relay.
  4. Install a 30-amp fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms between terminals 30 and 87. If greater than the specified range, replace the relay.
  1. Perform the «Diagnostic System Check - Vehicle»(ref-301515-S32423278442008101700000) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(ref-301515-S06578354042008101700000) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(ref-301515-S28090839972008101700000) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Blower Motor Control Module B+11
Blower Motor B+11
Blower Motor Speed Control211
Blower Motor Control211
Ground1
1. Blower Motor Inoperative 2. Blower Motor Always On
  1. Ignition OFF, disconnect the harness connector at the blower motor control module.
  2. Test for less than 1.0 ohm between the ground circuit terminal A and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Ignition ON, verify that a test lamp illuminates between the B+ circuit terminal C and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the B+ circuit fuse (HVAC BLWR 40-amp) in the underhood fuse block is open, test all components connected to the B+ circuit and replace as necessary.
  4. Connect a DMM between the control circuit terminal 3 and ground.
  5. Cycle the blower motor from OFF to HIGH. The voltage should increase while changing between the commanded states. If voltage remains greater than 11.5 volts while changing between the commanded states, test the control circuit for a short to voltage. If the circuit test normal, replace the HVAC control module. If voltage remains less than 1.0 volts while changing between the commanded states, test the control circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the HVAC control module. If voltage is between 1.0-11.5 volts and does not increase when changing between the commanded states, replace the HVAC control module.
  6. Ignition OFF, reconnect the harness connector at the blower motor control module. Disconnect the harness connector at the blower motor.
  7. Ignition ON, verify that a test lamp illuminates between the B+ circuit terminal A and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the blower motor control module.
  8. Connect a test lamp between the control circuit terminal B and the B+ circuit terminal A.
  9. Turn the blower motor on high speed then to low speed. The test lamp intensity should be bright when in high speed and very dim or off when the blower is on low speed. If the test lamp intensity does not vary, test the control circuit for a short to voltage, short to ground, or an open/high resistance. If the circuit tests normal, replace the blower motor control module.
  10. If all circuits test normal, test or replace the blower motor.
  1. Perform the «Diagnostic System Check - Vehicle»(ref-301515-S32423278442008101700000) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(ref-301515-S06578354042008101700000) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(ref-301515-S28090839972008101700000) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Ambient Air Temperature Sensor SignalB0158 02B0158 05B0158 051
Upper Air Temperature Sensor SignalB0173 06B0173 05B0173 051
Lower Air Temperature Sensor SignalB0178 06B0178 05B0178 051
Sunload Sensor SignalB0183 02B0183 05B0183 051
Ambient Air Temperature Sensor Low ReferenceB0158 05
Upper Air Temperature Sensor Low ReferenceB0173 05
Lower Air Temperature Sensor Low ReferenceB0178 05
Sunload Sensor Low ReferenceB0183 05
Sunload Sensor GroundB0183 05
1. Air Temperature Malfunction
ConditionDisplay
Using Scan Tool Special FunctionUpdates temperature display instantly
When the HVAC module A/C and RECIRCULATION buttons are pressed simultaneouslyUpdates temperature display instantly
At start up with the engine off less than 2 hoursDisplays last stored temperature unless temperature has decreased. The outside air temperature reading is always instantly updated if ambient air temperature has decreased.
At start up with the engine off more than 2 hoursDisplays actual outside temperature
Vehicle speed above 32 km/h (20 mph) for a minimum of 80 secondsUpdates temperature display at a slow filtered rate
Vehicle speed above 72 km/h (45 mph)Displays actual outside temperature
Sensor ambient temperature reading is less than the last displayed valueDisplays actual outside temperature
When the ambient air decreasesUpdates temperature display rapidly

Sun Load Sensor Circuit Malfunction

  1. Ignition OFF, disconnect the harness connector at the sunload sensor.
  2. Test for less than 10 ohms between the ground circuit terminal C and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Ignition ON, test for 4.8-5.2 volts between the ground circuit terminal C and the appropriate signal circuit terminal A. If less than the specified range, test the signal circuit for a short to ground or open/high resistance. If the circuit tests normal, replace the HVAC control module. If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the HVAC control module.
  4. If all circuits test normal, test or replace the sunload sensor.

Ambient Air Temperature Sensor Circuit Malfunction

  1. Ignition OFF, disconnect the harness connector at the ambient temperature sensor.
  2. Test for less than 1 ohm between the low reference circuit terminal B and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  3. Ignition ON, verify the appropriate scan tool Ambient Air Temp Sensor Voltage parameter is greater than 4.9 volts or 250 counts. If less than the specified range, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the HVAC control module.
  4. Install a 3-amp fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B. Verify the scan tool Temp Sensor Voltage parameter is less than 0.1 volt or 5 counts. If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  5. If all circuits test normal, test or replace the appropriate temp sensor.

Duct Temperature Sensor Circuit Malfunction

  1. Ignition OFF, disconnect the harness connector at the appropriate air duct temperature sensor.
  2. Ignition OFF, test for less than 10 ohms between the low reference circuit terminal B and ground If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  3. Ignition ON, verify that both the appropriate scan tool Duct Air Temp. Sensor parameter is less than 5 counts. If greater than the specified range, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the HVAC control module.
  4. Install a 3A fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B. Verify the appropriate scan tool Duct Air Temp. Sensor parameter is greater than 250 counts. If less than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  5. If all circuits test normal, test or replace the appropriate air temperature sensor.
  1. A thermometer can be used to test the sensor off the vehicle in warm and or cold water. «Sensor Resistance Table (Inside Air Temperature Sensor)»(ref-301490-S07187997882008101700000) or «Sensor Resistance Table (Ambient Air Temp Sensor)»(ref-301490-S05724682242008101700000) or «Sensor Resistance Table (Upper and Lower Duct Temp Sensors)»(ref-301490-S20262552282008101700000) or «Sensor Resistance Table (Duct Temp conversion temp to counts)»(ref-301490-S35859893722008101700000) for this test.
  2. Test the appropriate temperature sensor by varying the sensor temperature in water while monitoring the sensor resistance.
  3. Compare the readings with the Temperature VS Resistance table and verify that the resistance is within 5 percent of the specification. If not within the specified range, replace the sensor.