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Heating, Ventilation, and Air Conditioning: Overview Saturn Aura I

Automatic HVAC System 1 illustration

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. 1: This step determines if the A/C system has at least the minimum refrigerant charge required to operate the system without damage.
  2. 2: This step measures the performance of the A/C system.
  3. 3: This step is to allow for vehicle variations as well as high ambient temperatures.
StepActionValuesYesNo
IMPORTANT: The ambient air temperature must be at least 16°C (60°F). Do not induce additional air flow across the front of the vehicle during the test. If you were sent here from a DTC diagnostic table, clear the DTC upon completion of this test.
1Park the vehicle inside or in the shade. Open the windows in order to ventilate the interior of the vehicle. If the A/C system was operating, allow the A/C system to equalize for about 2 minutes. Turn OFF the ignition. Install the J 43600 ACR 2000 Air Conditioning Service Center. See Special Tools . Record the ambient air temperature displayed on the J 43600 . See Special Tools . Record the low and high side STATIC pressure readings. Are both the low side and high side pressures within the specified value?More than 16°C (60°F) - 345 kPa (50 psi) More than 24°C (75°F) - 483 kPa (70 psi) More than 33°C (90°F) - 690 kPa (100 psi)Go to Step 2Go to Leak Testing
2IMPORTANT: Record the relative humidity and the ambient air temperature at the time of the test. Close the vehicle doors and windows. Open the drivers door window 12.7-15.2 cm (5-6 in). Select the following HVAC control settings: The A/C is ON. The coldest temperature setting The maximum blower speed Recirculation mode The instrument panel (I/P) outlet mode All I/P outlets are OPEN. Install the temperature probes of the J 43600 in the left and right center panel air outlets. See Special Tools . Apply the parking brake. Place the transaxle/transmission in one of the following positions: PARK (Automatic) NEUTRAL (Manual) Start the engine and warm to operating temperature. Operate the A/C system for 5 minutes. Inspect A/C components for the following conditions: Abnormal frost areas Unusual noises IMPORTANT: Press the RESET button, before using the print function of the J 43600 . See Special Tools . Print the following information: The panel outlet air temperatures The low-side pressure The high-side pressure Compare the low and high side pressures and the panel output temperatures to the A/C Performance Table below. Does all the data recorded fall within the specified ranges of the A/C Performance Table below?Go to Step 8Go to Step 3
3If the pressures and temperatures recorded do not fall within the specified ranges: Continue to operate the A/C system for an additional 5 minutes. RESET the J 43600 and record the pressures and temperatures again. See Special Tools . Compare the low and high side pressures and the panel output temperature to the table below. Does all the data recorded fall within the specified ranges of the table below?Go to Step 8Go to Step 4
4Do the high and low side pressures fall within the specified ranges, but the panel outlet temperatures do not?Go to Air Conditioning (A/C) Diagnostics - Pressure Zone AGo to Step 5
5Is the low side pressure greater than the specified range, but the high side pressure within or less than the specified range?Go to Air Conditioning (A/C) Diagnostics - Pressure Zone BGo to Step 6
6Are the low and high side pressures both greater than the specified ranges?Go to Air Conditioning (A/C) Diagnostics - Pressure Zone CGo to Step 7
7Is the high side pressure greater than the specified range, but the low side pressure is within or less than the specified range?Go to Air Conditioning (A/C) Diagnostics - Pressure Zone DGo to Step 8
8Operate the system in order to verify the test results. Did you find the same results?System OKGo to Symptoms - HVAC Systems - Automatic or Symptoms - HVAC Systems - Manual
IMPORTANT
The ambient air temperature must be at least 16°C (60°F). Do not induce additional air flow across the front of the vehicle during the test. If you were sent here from a DTC diagnostic table, clear the DTC upon completion of this test.
IMPORTANT
Record the relative humidity and the ambient air temperature at the time of the test.
IMPORTANT
Press the RESET button, before using the print function of the J 43600 . See Special Tools .

Scheme 10

Scheme 10
Ambient TemperatureRelative HumidityLow Side Service Port PressureHigh Side Service Port PressureMaximum Left Center Discharge Air Temperature
13-18°C (55-65°F)0-100%150-215 kPa (22-31 psi)1050-1370 kPa (148-199 psi)10°C (50°F)
19-24°C (66-75°F)Less than 40%150-182 kPa (22-26 psi)1120-1430 kP (163-245 psi)6°C (43°F)
Greater than 40%150-228 kPa (22-33 psi)1190-1470 kP (173-250 psi)10°C (50°F)
25-29°C (76-85°F)Less than 35%150-200 kPa (22-29 psi)1330-1570 kPa (193-228 psi)8°C (46°F)
35-50%150-210 kPa (22-30 psi)1350-1570 kPa (190-228 psi)9°C (48°F)
Greater than 60%153-231 kPa (22-34 psi)1360-1560 kPa (190-226 psi)11°C (52°F)
30-35°C (86-95°F)Less than 30%150-228 kPa (22-33 psi)1490-1750 kPa (200-254 psi)10°C (50°F)
30-50%156-230 kPa (22-33 psi)1490-1720 kPa (216-250 psi)11°C (52°F)
Greater than 50%170-233 kPa (25-34 psi)1490-1670 kPa (216-242 psi)12°C (54°F)
36-41°C (96-105°F)Less than 20%186-264 kPa (27-38 psi)1700-1960 kPa (247-284 psi)14°C (57°F)
20-40%187-255 kPa (27-37 psi)1690-1900 kPa (245-276 psi)13°C (55°F)
Greater than 40%189-246 kPa (27-36 psi)1660-1840 kPa (241-267 psi)13°C (55°F)
42-46°C (106-115°F)Less than 20%229-296 kPa (33-43 psi)1910-2120 kPa (277-308 psi)17°C (63°F)
Greater than 20%224-277 kPa (33-40 psi)1880-2040 kPa (273-305 psi)16°C (61°F)
47-49°C (116-120°F)Below 30%256-312 kPa (37-45 psi)2040-2230 kPa (296-324 psi)19°C (66°F)

A/C Performance Table