Contents Section: Sun Roof/t-Top/convertible Top All sections

Sunroof: Other Saab 9-5 I рестайлинг

Sun Roof/t-Top/convertible Top 28 illustrations ~1157 words

Removing

It is recommended that 2 people carry out steps 5 and 6 .

  1. Remove the headlining. See «HEADLINING, 4D»(ref-212275-S34429043602005122300000) or «HEADLINING, 5D»(ref-212275-S04268296252005122300000) .
  2. Remove the front interior lighting roof console. Unplug the connector for the sunroof motor and let the console hang on the wiring harness.
  3. Detach the four drain hoses from the nipples on the sunroof unit.
  4. Unscrew the unit, leaving one screw remaining in the front edge and one in each corner of the rear edge.
  5. Together with an assistant, undo the three remaining screws and lower the unit.
  6. Lift out the unit from the car.

Scheme 16

Scheme 16: Fitting

It is recommended that 2 people carry out steps 1 and 2 .

  1. With an assistant, lift the unit in place. Ensure the guide pins on the unit are positioned in the guide holes (2 people).
  2. Insert a screw at the front and one at each rear corner (2 people).
  3. Fit the remaining screws holding the sunroof unit.
  4. Attach the four drain hoses to their nipples.
  5. Plug in the connector to the sunroof motor and fit the inner lighting roof console.
  6. Check the function.
  7. Fit the headlining.

Scheme 17

Scheme 17: Removing

Scheme 18

Scheme 18
  1. Open the sunroof hatch so that the cover strip retaining screws are accessible.
  2. Remove the four screws holding the cover strip.
  3. Close the hatch and tilt the rear edge.
  4. Remove the rear edge of the cover strip by pulling it towards the centre of the car so that the clips come undone. Pull the cover strip out through the rear edge of the hatch. Be careful not to scratch the roof.
  5. Remove the cover strips over the screws on the left and right-hand sides of the sunroof hatch. The strips are secured with clips, pull them straight towards the centre of the car.
  6. Raise the rear of the hatch.
  7. Undo the four glass hatch retaining screws.
  8. Lift off the glass hatch.

Scheme 19

Scheme 19: Fitting

Scheme 20

Scheme 20
  1. Put the sunroof hatch in position.
  2. Screw in the four retaining screws without tightening them.
  3. Close the hatch.
  4. Adjust the hatch so that it is lying flush with the edges of the roof. IMPORTANT: The front of the hatch must not be too high.
  5. Tighten the screws.
  6. Fit the two covers over the screws.
  7. Open the rear of the hatch so that the cover strip can be fitted.
  8. Press home the clips on the rear edge of the cover strip.
  9. Close the rear edge of the hatch and open the hatch slightly so that the screws become accessible. Tighten the screws.
  10. Close the hatch and tilt the rear edge.
  11. Check that the clips remain in place on the rear edge.
  12. Check the function.

Scheme 21

Scheme 21: Removing

Scheme 22

Scheme 22
  1. Raise the rear of the sunroof.
  2. Remove the two screws holding the water channel.
  3. Loosen the water channel by lifting it. Then pull one of the edges forwards and let the other edge slide in between the roof and the sunroof unit. Pull out the water channel.

Scheme 23

Scheme 23: Fitting

Scheme 24

Scheme 24
  1. Put the water channel in position by inserting one edge in between the roof and the sunroof unit. Tilt the other edge so that it fits over the screw holes.
  2. Screw on the water channel.
  3. Close the hatch.

Scheme 25

Scheme 25: Removing

Note. If the sunroof motor is malfunctioning, the hatch can be operated manually with a screwdriver.

Scheme 26

Scheme 26

Scheme 27

Scheme 27

Scheme 28

Scheme 28
  1. Open the sunroof hatch so that the cover strip retaining screws are accessible.
  2. Remove the screws holding the cover strip.
  3. Close the hatch and tilt the rear edge.
  4. Remove the rear edge of the cover strip by pulling it towards the centre of the car so that the clips come undone. Pull the cover strip out through the rear edge of the hatch. Be careful not to scratch the roof.
  5. Remove the cover strips over the screws on the left and right-hand sides of the sunroof hatch. The strips are secured with clips, pull them straight towards the centre of the car.
  6. Close the sunroof hatch. NOTE: Check that the sunroof hatch is properly closed. The wires' slide mountings should be centered between the marks on the slide rail. The hatch must be closed when the new motor is fitted, as the motor is delivered in the closed position.
  7. Work is made easier by first removing the sun visors. It is then easier to bend down the headlining without damaging it. Unplug the mirror light connector.
  8. Remove the lamp glass by inserting a screw driver into the clip recesses in the front edge and carefully prying it out. NOTE: Proceed with great care, as the glass could easily crack if removed incorrectly. Be careful not to scratch the cover. Remove the roof console. Undo the connectors and lift away the roof console.
  9. Remove the rear-view mirror.
  10. Undo the retaining screws securing the motor.
  11. Carefully bend the headlining down and detach the motor from the sunroof assembly. Undo the connector and lift out the motor.

Scheme 29

Scheme 29: Fitting

Scheme 30

Scheme 30

Scheme 31

Scheme 31

Scheme 32

Scheme 32
  1. Fit the electric motor by carefully bending down the headlining and then inserting the motor into the sunroof assembly. Giggle the motor backwards and forwards so that the gears engage. Plug in the connector.
  2. Screw on the motor.
  3. Fit the rear-view mirror.
  4. Plug in the connectors in the roof console and fit the console by first inserting one side and then positioning it so that the screws can be fitted. Tighten the screws
  5. Fit the cover and the lamp glass.
  6. Refit the sun visors and their mountings.
  7. Fit the two covers over the screws.
  8. Open the rear of the hatch so that the cover strip can be fitted.
  9. Press on the clips on the back of the cover strip.
  10. Close the rear edge of the hatch and open the hatch slightly so that the screws become accessible. Tighten the screws.
  11. Close the hatch and tilt the rear edge.
  12. Check that the clips remain in place on the rear edge.
  13. Check the function of the sunroof.

Scheme 33

Scheme 33: Removing
  1. Open the sunroof
  2. Remove the pin retaining clip and the pin
  3. Lift up the wind deflector a small way and release the link.
  4. Remove the inner clip on the link mounting using a small screwdriver, and move the link obliquely upwards.

Scheme 34

Scheme 34: Fitting

Scheme 35

Scheme 35
  1. Fit the mounting in the hole and press the link's clip into the groove.
  2. Lift up the wind deflector a small way and fit the link to the mounting on the wind deflector.
  3. Fit the pin and pin retaining clip.
  4. Check the function.

Main Fuse Board 22A In Dashboard

Location: On side of dashboard by driver's door.

Other outlets are incoming voltage.

Scheme 36

Scheme 36: Main Fuse Board 22A In Dashboard
No.ValueTypeFunctionIllustration
A30 A+30Prewired trailer installation
B10 A+15TCM
C7.5 A+54Electrically adjustable door mirrors DICE
115 A+30Brake lights
215 A+54Reversing lights
310 AParking light LH
410 AParking light RH
57.5 A+BDICE/TWICE
630 A+54Electric window lifts
6B5 APrewired trailer installation brake lights
710 AFuel injection
815 A+30Telephone/OnStar SID Interior lighting SPA
915 A+30Audio System CD changer Data link connector
1015 A+30Heated rear seat PMM Fog lights
1130 A+30Electrically adjustable passenger seat Central locking system Navigation
127.5 A+30TCM
1320 A+30Radio/Amplifier
1430 ATrionic DI Mass air flow sensor A/C Compressor
1515 APreheating oxygen sensor
1620 A+30DICE/Direction indicators
16B5 A+30Prewired highway toll
1720 A+30MIU Trionic DICE/TWICE
187.5 AElectrically heater door mirrors
1920 AFuel pump
2015 A+30ACC Interior lighting Rear fog lights
2110A+15Radio ADM Telephone/OnStar Navigation
2240 A+30Ventilation fan motor SAI pump motor
2315 A+30Sunroof
2440 A+30Electrically heated rear window
2530 A+30Electrically adjustable driver's seat Solenoid, fuel filler flap
267.5 A+15ABS/TC-ABS
2710 A+15Seat-belt warning Main instrument unit DICE SPA
287.5 A+15Airbag
297.5 A+15TCM
307.5 A+50Starter motor
317.5 A+54Cruise control system Headlamp beam adjustment ACC/MCC
3215 A+54Seat ventilation
337.5 A+54Switch, direction indicators
3430 A+54Cigarette lighter
3515 A+54Daylight driving lights
3630 A+54Switch, window lifts
3730 A+54Windscreen wipers
3830 A+54Electric heating, seats
3920 A+30Limp-home solenoid

FUNCTION CHART

Scheme 37

Scheme 37: Switch, Electrically Operated Sunroof (181)

Scheme 38

Scheme 38: Motor, Electrically Operated Sunroof (182)

Scheme 39

Scheme 39: Connector H80-1

Scheme 40

Scheme 40: Grounding Point G33

Scheme 41

Scheme 41

Location: Under the left-hand A-pillar.

A. Permanently connected components

181Switch, electrically operated sunroof
182Motor, electrically operated sunroof
Via crimp J90
30RCLamp, raised brake lights
50CLamp, roof lighting, centre
50FLamp, roof lighting, front
89LHLamp, side direction indicator, left
225FCLamp, spotlight, front, centre
359LHLamp, lighting, vanity mirror, left

PERMANENTLY CONNECTED COMPONENTS

B. Additional components for left-hand-drive cars

Via crimp J130 , which is connected to crimp J90
124Switch, rear-view mirrors
184DMotor, central locking system, driver's side
207DHeater, rear-view mirror, driver's door
209DLamp, footwell lighting, driver's door
388Switch, tailgate
623Switch, filler cap lock

ADDITIONAL COMPONENTS FOR LEFT-HAND-DRIVE CARS

C. Additional components for right-hand-drive cars

Via crimp J131 which is connected to crimp J90
207PHeater, rear-view mirror, passenger door
209PLamp, footwell lighting, passenger door

ADDITIONAL COMPONENTS FOR RIGHT-HAND-DRIVE CARS

Scheme 42

Scheme 42: Crimp Connection J58, Instrument Harness

Scheme 43

Scheme 43: Crimp Connection J118, Rear Harness