General: Other Saab 9-3 II

Warning, Important and Note

The headings "Warning", "Important" and "Note" occur from time to time in this article. They are used to draw the attention of the reader to information of special interest and seriousness. The importance of the information is indicated by the three different headings and the difference between them is explained below.

Note. Hints and tips on how the work can be carried out in a way that saves both time and effort. This information is provided as means of improving efficiency, not for reasons of safety.

Market Codes

The codes refer to market specifications.

CODES SPECIFICATIONS

Plates and Labels

When contacting a Saab dealer, it may sometimes be necessary to quote the car's VIN, engine number and gearbox number.

Scheme 10

1. Modification identity plate, to left of spare wheel
2. VIN and barcode, inside windscreen
3. Gearbox number
4. Engine number
5. Label with tire pressure and color codes (trim and body)
6. VIN plate including EU approval number
7. VIN (stamped in body)

Fitting the Modification Identity Plate

From and including M04 the modification identity plate is not fitted in cars at the factory but is in the car's Warranty and Service Book. For the markets which require marking in the car, the plate shall be fitted as necessary in accordance with the following

Scheme 11

Scheme 12

1. Open the boot lid and lift up the floor panel.
2. Clean the body surface where the plate is to be affixed with 93 160 907 Cleaning Agent. Remove the plastic backing from the rear of the plate.
3. Press on the plate in accordance with (Scheme 11). 4D CV
4. Mark the plate in the box as directed, lower the floor panel and close the boot lid.

Trim and Warranty

Saab dealers offer a wide selection of Saab original trim and styling products for your vehicle within the scope of the Saab spare part and accessories program. All Saab spare parts and accessories are covered by the Saab spare part warranty.

The use of trim and styling products which are not approved and sold by Saab Automobile AB will invalidate the Saab warranty with respect to all affected technical systems and in other respects as defined in the warranty for your particular market. Saab Automobile AB will not accept any liability, as a manufacturer or as a warranty agent, for faults which are caused by trim and styling products which are not approved and sold by Saab Automobile AB.

Scheme 13

VIN PLATE REFERENCE

At the bottom of the VIN plate there is a row of characters that describe the chassis configuration (springs and shock absorbers) that the car is equipped with.

These designations refer to EPC.

If all or parts of the code are missing contact your importer. The importer contacts Product Improvement Process (PIP) or Parts Assistance Centre (PAC), who compile the details in question and order a new plate.

Scheme 14

VIN PLATE REFERENCE

On the bottom of the VIN plate there is a row of characters that describe which brake calipers and brake discs the car is equipped with.

These designations refer to EPC.

If all or parts of the code are missing contact your importer. The importer contacts Product Improvement Process (PIP) or Parts Assistance Centre (PAC), who compile the details in question and order a new plate.

Scheme 15

VIN PLATE REFERENCE

VIN PLATE SPECIFICATIONS

Replacing VIN Plate

If the VIN label is damaged in a collision or while repairing damage, the garage can order a replacement label from the spare parts department in Nykoping.

Address

Saab Automobile AB

Arnostores

Logistic/Customer Care - ULU

SE-611 81 Nykoping

SWEDEN

Only authorized Saab garages can obtain replacement labels. This is so that Saab Automobile AB does not participate in providing a stolen car with a new identity.

Service Programming

Read this first!

Check that Tech 2 and TIS 2000 software in the computer to be used are the latest, correct version for SPS programming.

Scheme 16

Tools for SPS Programming

PC with TIS 2000 and WIS installed

Dongle and adapter

Tech 2 with 32 Mbits card

Tech 2's PC cable with RS232 adapter (max. 10 m long)

Battery charger

Needle-nose pliers

12 Volt Requirement For Programming

The battery must be in good condition for successful SPS programming.

During SPS programming, all current consuming components and systems (lighting, ACC, audio system, seat heating, seat ventilation, radiator fans, etc.) must be switched off.

If SPS programming is interrupted, try again.

SPS programming

Follow the instructions given below carefully to ensure successful programming

1. Make a note of the VIN.
2. Connect the battery charger.
3. Connect Tech 2 to the data link connector and turn the ignition switch to ON.
4. Start Tech 2 and select Service Programming Select: System (SPS) Select: Request Info Model year 2003 Vehicle type: 9-3 Sport Group: ... System: ... Then follow the instructions on Tech 2.
5. Connect Tech 2 with a dongle to the COM port on the PC (flat cable). NOTE: Tech 2 can remain connected to both the car and the PC throughout SPS programming. Go the "Start menu" in Tech 2.
6. Start the TIS 2000 software and select Service Programming System (SPS). Then select Diagnostic Tool: Tech 2 Programming progress: Reprogram ECU ECU location: Vehicle Then follow the instructions on Tech 2 and select Next Validate the VIN and select Next Validate the vehicle data and select Next Compare the software versions in "Selected ECU software" and "Current ECU software". If the selected software is newer, select Reprog .
7. (Once the software is uploaded, disconnect Tech 2 from the PC and reconnect it to the car.)
8. Switch off all heavy current consumers, e.g. lights, ACC, audio system, heated seats and seat ventilation.
9. Start Tech 2 and select Service Programming System (SPS). Select: Program ECU Follow the instructions on Tech 2. Start the TIS 2000 software.
10. Wait until SPS programming is completely finished. This will take roughly 5 - 20 minutes.
11. If programming is successful, Tech 2 displays that SPS programming is complete.
12. Return to the main menu in Tech 2 and select Diagnostics Select Program ECU Then select: Vehicle type: 9-3 Sport Group: all All: Add/Remove Add/Remove: Control Modules Select: The ECU that is SPS programmed Select: Add Follow the instructions on Tech 2. NOTE: You may, in certain cases, need to download "Security Access" from TIS 2000
13. Connect an exhaust extraction hose to the car and start the engine to check it works. Switch off the engine.
14. Before returning the vehicle to the customer: Set the time and date on the SID. Activate the window pinch protection. (Tech 2 Diagnostics... Service menu).
15. Disconnect Tech 2 and replace the cover over the data link connector.

Lifting and Attachment Points

Be careful when the car is to be placed on a lift or when using a jack. The following (Scheme 17) shows the lifting and fixing points which should be used.

Scheme 17

1. Centered under the front subframe. IMPORTANT: Make sure that the front subframe is not damaged and that the jack does not slip from the front subframe. Use axle stands when working under the car.
2. By hole in front floor reinforcement. This lifting point can be used when working on the rear of the car, for example when removing the fuel tank or rear axle.
3. At the jacking points under the sill members.
4. At the left and right-hand towbar mounts or under the towbar if a towbar is mounted (rear towing eye). WARNING: If incorrect lifting or attachment points are used, the car may be displaced or fall from its raised position, which may result in serious damage to the car or serious personal injury. IMPORTANT: Do not lift the rear end of the car under the spare wheel well or rear axle as this can cause serious damage to the car.

Scheme 18

86 12 798 Toolboard T1 Service

Used together with 30 05 469 ADAPTER, COOLING SYSTEM TESTER

SPECIAL TOOL REFERENCE

Scheme 19

86 12 798 Toolboard T1 Service

Used together with 30 05 477 COOLING SYSTEM TESTER

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 20

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 21

Group: Engine, Manual gearbox

Used together with 83 94 751 HOLDER, ENGINE

SPECIAL TOOL REFERENCE

Scheme 22

Group: Body

SPECIAL TOOL REFERENCE

Scheme 23

Group: Body

SPECIAL TOOL REFERENCE

Scheme 24

86 12 830 Toolboard T4 Manual Gearbox

Use with 83 90 858 PIN

Group: Manual gearbox

SPECIAL TOOL REFERENCE

Scheme 25

Used together with 83 90 270 SLIDING HAMMER

SPECIAL TOOL REFERENCE

Scheme 26

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 27

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 28

Used e.g. for running fuel pump

Group: Test equipment

SPECIAL TOOL REFERENCE

Scheme 29

86 12 863 Toolboard T6 Tool Holders

Used together with 78 74 878 FLOOR STAND

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 30

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 31

Group: Engine, Manual gearbox

SPECIAL TOOL REFERENCE

Scheme 32

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 33

Used together with 83 94 934 FITTING KIT, REAR CRANKSHAFT SEAL , V6

86 12 798 Toolboard T1 Service

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 34

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 35

Group: Miscellaneous

SPECIAL TOOL REFERENCE

Scheme 36

86 12 871 Toolboard T7 Diesel 4-cyl

Group: Engine

Reference: KM-977

SPECIAL TOOL REFERENCE

Scheme 37

For parting the fuel line and tank ventilation

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 38

Group: Miscellaneous

SPECIAL TOOL REFERENCE

Scheme 39

86 12 822 Toolboard T3 Engine

Color: Blue

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 40

86 12 822 Toolboard T3 Engine

Color: Yellow

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 41

86 12 798 Toolboard T1 Service

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 42

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 43

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 44

86 12 798 Toolboard T1 Service

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 45

Used together with 83 96 145 Centering tool, subframe - engine and 83 95 311 Trolley lift.

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 46

86 12 798 Toolboard T1 Service

Group: Manual gearbox

SPECIAL TOOL REFERENCE

Scheme 47

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 48

Fitting the fuel armature

86 12 798 Toolboard T1 Service

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 49

86 12 822 Toolboard T3 Engine

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 50

86 12 822 Toolboard T3 Engine

Used together with 83 95 370 Handle

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 51

KM-6077

86 12 822 Toolboard T3 Engine

Group: Engine

SPECIAL TOOL REFERENCE

Scheme 52

Cmpl

Group: Body

SPECIAL TOOL REFERENCE

Scheme 53

Spare part for 85 80 151 KIT, CONNECTOR PIN REMOVAL TOOL .

Group: Body

SPECIAL TOOL REFERENCE

Scheme 54

86 12 855 Toolboard T5 Automatic Transmission

Group: Automatic transmission

SPECIAL TOOL REFERENCE

Scheme 55

Used together with 87 91 600 Pressure gauge equipment.

Group: Engine, Automatic gearbox

SPECIAL TOOL REFERENCE

Scheme 56

86 12 855 Toolboard T5 Automatic Transmission

Used together with 87 91 683 PULLER

Group: Automatic transmission

SPECIAL TOOL REFERENCE

Scheme 57

For torque converter

Group: Automatic transmission

Scheme 58

KM-6282

86 12 814 Toolboard T2 Chassis-body

Group: Chassis

SPECIAL TOOL REFERENCE