Installing front lock upper part
Installation Location
Scheme 107
1. Mount upper part of front lock.
1.1. Mount the upper part of front lock -1- and tighten the fastening nuts -2- slightly. (Scheme 107)
Installation Location
Scheme 108
Scheme 109
2. Position upper part of front lock.
2.1. Adjust the upper part of the lock with respect to the lid according to the noted position -arrow- (factory impression). (Scheme 109)
3. Tighten upper part of lock.
3.1. Tighten fastening nuts -2- to the specified tightening torque --> Tightening torque: 12 (9 ftlb.) Nm +/-1.8 (1.5 ftlb.) Nm. see scheme 104
4. Check lid functions.
4.1. Close the front lid and lock it.
4.2. Check that the front lid is held down by the safety hook (locking hook) after the lid lock has been opened.
4.3. Check that return spring on lower part of lock pulls back the safety hook as far as the stop when lid is open.
Scheme 110
Installation Location
Scheme 111
1. Check adjustment. --> Test and adjustment value: 3.5 mm +/-0.8 mm --> Test and adjustment value: 4 mm +1 mm --> Test and adjustment value: 1 mm --> Test and adjustment value: 3.5 mm +/-0.8 mm .
Adjusting lid in X and Y direction
Scheme 112
2. Undo fastening nuts on front lid.
2.1. Undo fastening nuts -2- on both sides on front cover -1-. (Scheme 112)
Adjusting lid in Z direction
3. Remove cowl panel cover. Refer to 66 44 19 Removing and installing cowl panel cover - as of MY 2003 (All Models) .
Scheme 113
4. Undo fastening screws on front lid hinge.
4.1. Undo fastening screws -4- on both front lid hinges -3-. (Scheme 113)
Scheme 114
5. Adjust front lid.
5.1. By moving the front lid -1- at the hinges -3-, adjust the contours according to the wings, main headlights and front spoiler. (Scheme 112), (Scheme 113).
5.2. Tighten fastening nuts -2- and fastening screws -4- to specified tightening torque --> Tightening torque: 15 ftlb. +/-2 ftlb. --> Tightening torque: 15 ftlb. +/-2 ftlb.. (Scheme 112), (Scheme 113).
6. Fit cowl panel cover. Refer to 66 44 19 Removing and installing cowl panel cover - as of MY 2003 (All Models) .