Contents Wiring diagrams Section: Cooling System (Mechanical) All sections

Engine Cooling System: Overview Pontiac G6 I

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. 2: Listen for an audible click when the cool fan relay 1 operates. Command both the ON and OFF states. Repeat the commands, as necessary.
  2. 3: Listen for an audible click when the S/P and cool fan 2 relays operate. Command both the ON and OFF states. Repeat the commands, as necessary.
StepActionYesNo
Schematic Reference: Engine Cooling Schematics Connector End View Reference: Cooling System Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, command the Fans Low Speed ON and OFF. Does the cool fan 1 relay turn ON and OFF with each command?Go to Step 3Go to Step 4
3With a scan tool, command the Fans High Speed ON and OFF. Do the S/P and the cool fan 2 relays turn ON and OFF with each command?Go to Diagnostic AidsGo to Step 6
4Turn OFF the ignition. Disconnect the cool fan 1 relay. Turn ON the ignition, with the engine OFF. Probe the battery voltage circuit of the cool fan 1 relay with a test lamp that is connected to a good ground. Does the test lamp illuminate?Go to Step 5Go to Step 16
5Connect a test lamp between the control circuit of the cool fan 1 relay and the battery voltage circuit of the cool fan 1 relay. With a scan tool, command the Fans Low Speed ON and OFF. Does the test lamp turn ON and OFF with each command?Go to Step 12Go to Step 9
6Turn OFF the ignition. Disconnect the cool fan 2 relay. Turn ON the ignition, with the engine OFF. Probe the battery voltage circuit of the cool fan 2 relay with a test lamp that is connected to a good ground. Does the test lamp illuminate?Go to Step 7Go to Step 16
7Connect a test lamp between the control circuit of the cool fan 2 relay and the battery voltage circuit of the cool fan 2 relay. With a scan tool, command the Fans High Speed ON and OFF. Does the test lamp turn ON and OFF with each command?Go to Step 14Go to Step 8
8Turn OFF the ignition. Disconnect the S/P fan relay. Turn ON the ignition, with the engine OFF. Connect a test lamp between the control circuit of the S/P fan relay and the battery voltage circuit of the S/P fan relay. With a scan tool, command the Fans High Speed ON and OFF. Does the test lamp turn ON and OFF with each command?Go to Step 13Go to Step 9
9Does the test lamp remain illuminated with each command?Go to Step 11Go to Step 10
10Test the control circuit of the appropriate relay for a short to voltage or an open. Refer to Testing for Intermittent Conditions and Poor Connections and Wiring Repairs . Did you find and correct the condition?Go to Step 21Go to Step 15
11Test the control circuit of the appropriate relay for a short to ground. Refer to Testing for Intermittent Conditions and Poor Connections and Wiring Repairs . Did you find and correct the condition?Go to Step 21Go to Step 15
12Inspect for poor connections at the cool fan 1 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 21Go to Step 17
13Inspect for poor connections at the S/P fan relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 21Go to Step 18
14Inspect for poor connections at the cool fan 2 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 21Go to Step 19
15Inspect for poor connections at the harness connector of the powertrain control module (PCM) or engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 21Go to Step 20
16Repair the battery voltage circuit for an open or high resistance. Refer to Wiring Repairs . Did you complete the repair?Go to Step 21
17Replace the cool fan 1 relay. Did you complete the repair?Go to Step 21
18Replace the S/P fan relay. Did you complete the repair?Go to Step 21
19Replace the cool fan 2 relay. Did you complete the repair?Go to Step 21
20Replace the PCM or ECM. Refer to Control Module References for replacement, setup and programming. Did you complete the replacement?Go to Step 21
21Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC, as specified in the supporting text. Does the DTC reset?Go to Step 2System OK

DTC P0480 or P0481