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Transfer Case - Steyr (Unit Repair): Specifications Pontiac Aztek I

Transfer Case 5 illustrations

Specifications

ApplicationSpecification
MetricEnglish
Case-Le ft Drain Plug32 N.m24 lb ft
Case M10 Bolts60 N.m44 lb ft
Case M8 Bolts32 N.m23 lb ft
Differential Carrier Nut500 N.m369 lb ft
Extension Housing Bolts32 N.m23 lb ft
Extension Housing Drain Plug32 N.m23 lb ft
Extension Housing Fill Plug28 N.m21 lb ft
Flange Nut250 N.m185 lb ft
Holding Fixture J 44755 M10 Bolts50 N.m37 lb ft
Holding Fixture J 44755 M8 Bolts25 N.m18 lb ft
Output Driveshaft Housing M10 Bolts60 N.m44 lb ft
Output Driveshaft Housing M8 Bolts32 N.m23 lb ft
Output Driveshaft Nut505 N.m372 lb ft
Speed Sensor Bolt30 N.m22 lb ft
Transfer Case-to-Transaxle Bolts - in sequence50 N.m37 lb ft
Transfer Case-to-Transaxle M10 Brace Bolts56 N.m41 lb ft
Transfer Case-to-Transaxle M8 Brace Bolts32 N.m23 lb ft

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Differential Bearing Preload0.1-0.15 mm0.004-0.006 in
Differential Carrier Rotating Torque1.5 N.m13 lb in
Drive and Driven Shafts Gears Backlash0.2-0.3 mm0.0078-0.0118 in
Drivenshaft Rotating Torque1.5 N.m13 lb in
Driveshaft Bearing Preload0.15 mm0.006 in
Driveshaft Rotating Torque1.5 N.m13 lb in
Extension Housing Gear Oil Fill Quantity290 ml9.80 oz
Gear Ratio Front-to-Rear1.013:1
Idler Gear Bearing Preload1.02-1.78 mm0.004-0.007 in

General Specifications

Scheme 89

Scheme 89
Scheme 89

Scheme 90

Scheme 90
Scheme 90

Scheme 91

Scheme 91
Scheme 91

Scheme 92

Scheme 92: Transfer Case Disassembled View
Scheme 92: Transfer Case Disassembled View

Scheme 93

Scheme 93
Scheme 93