Manual sections
Wiring diagrams- ABS 5.3
- ABS 5.3/TC/ESP
- Accessories
- Adhesive Foiles
- Air Conditioning
- Airbag
- Antenna
- Anti-Theft Warning System-S
- Automatic Transmission Front Wheel Drive
- Battery
- Board Computer
- Body Equipment
- Brake Hydraulics, Brake Lines
- Brakes
- Central Door Locking System
- Central Electrics
- Central Locking with Atws (Electronic)
- Check Control
- Clutch
- Clutch and Transmission
- Cng
- Communication / Navigation
- Connector pinouts
- Cooling System
- Corrosion Protection
- Diesel Engine
- DOHC Petrol Engine
- Ecc Electronic Climate Control
- Ehps - Electrical Hydraulic Power Steering
- Electrical Equipment and Instruments
- Electrical Socket Front/ Rear
- Electrical Window Winders
- Electronic Cruise Control
- Electronic Traction Control
- Engine and Engine Aggregates
- Engine Electrics
- Exhaust System
- Fittings, Hinges, Locks
- Frame
- Front End
- Front Wheel Brake
- Front Wheel Suspension
- Front Wheel Suspension, Wheels and Tyres
- Fuel and Exhaust System
- Fuel Injection Systems
- Fuel System
- Fuse Box
- General Vehicle Information
- Glass, Window Guides, Window Winders
- Glassfibre Parts (Bolted)
- Graphic Info Display
- Headlamps, Lamps and Horn
- Heating, Ventilation
- Heating, Ventilation, Air Conditioning (HVAC)
- Immobiliser
- Info Display Ccrt 700
- Instruments, Telltales
- Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Manual Transmission Front Wheel Drive
- Mid (Multi Info Display)
- Multitimer
- Other Accessories
- Outside Rear View Mirror
- Paint
- Painting Repair Operations
- Painting Repair System
- Parkpilot
- Radiator Grille
- Radio
- Rear Axle and Rear Wheel Suspension
- Rear Axle Front Wheel Drive
- Rear Wheel Brake
- Roof Luggage Carrier (Railing)
- Seat Heating Systems
- Seats, Upholstery, Inner Trim Panels
- Secondary Air Injection
- Service Brake, Parking Brake
- Sheet Metal Parts (Bolted)
- Sheet Metal Parts (Cement and Seal)
- Sheet Metal Parts (Welded)
- Sliding Roof
- Steering
- Steering Gear
- Steering Intermediate Shaft
- Steering Linkage
- Steering Wheel - Steering Column
- Switches, Control Unit, Relays, Ignition Lock
- TID (Triple Info Display)
- Trailer Hitch
- Trim Panels, Radiator Grille, Spoiler
- Trim Strips, Lettering, Coverings
- Turbo-Charging
- Wheels and Tyres
- Windscreen Wash/wipe System, Heated Screen
- Wiring Harnesses
- Xenon Control Unit (Headlamp Range Control)
Repair manual
Diesel Engine Opel Zafira A
Step-by-step instructions on "Diesel Engine" for Opel Zafira A (1999–2005). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
164articles
540illustrations
Articles in this section
164 articles- Air Mass Meter, 4 Cylinder Diesel 2
- Battery / Starter, Diesel (Current Measurement) 2
- Compression 4-cylinder, Diesel 1
- Crankshaft Impulse Sensor, Diesel 2
- Diesel Glow Plugs (Current Measurement), 4 Cylinder 2
- Fuel Cooling System Y 22 DTR 1
- OHC 16V Diesel Engine Y 22 DTR 3
- Load Pressure Sensor, PSG16, Denso 0100, Dde 4.0, G9T 750, G9U 754,Z13DT, Z19DT(H), Z20LEL 2
- Pedal Position Single Signal, Astra-G/zafira, Diesel (MY 2000) 1
- Exhaust Gas Recirculation Valve Without Feedback, All Diesel exceptZ13DT 2
- Pedal Position Double Signal, Diesel (MY2002, MY 2003 and MY2004) 2
- Exhaust Gas Recirculation Valve, PSG16 2
- Engine Compartment Overview, X 20 DTL 1
- Y 20 DTH Engine from MY 2003 4
- OHC 16-V Diesel Engine - Y 20 DTH- All Vehicle Types
- Engine Specifications - Y 20 DTH - All Vehicle Types
- View of Engine, Intake Side (Y 20 DTH - All Vehicle Types) 1
- View of Engine, Exhaust Side (Y 20 DTH - All Vehicle Types) 1
- Injection Pump - Y 20 DTH - All Vehicle Types
- Block Diagram - Y 20 DTH - All Vehicle Types 2
- Diesel Engines Y 20 DTL, Y 20 DTH, Y 22 DTH, Y 22 DTR (Cylinder Block with Coolant Drain Screws - All Vehicle Types) 1
- Oil Escaping Between Engine Block and Transmission
- Ribbed V Belt Makes Squeaking Noises
- Turbocharger Hose Clamps Become Loose with Time
- Loss of Power, Jerky Power Fluctuations 5
- Engine Identification / Engine Number - OHC 16V Turbo Diesel Engine (X 20 DTL, Y 20 DTH, Y 22 DTR) 1
- Laying Vacuum Lines in the Engine Compartment (X 20 DTL, Y 20 DTH Up to MY 2003) 1
- How to Check the Ribbed V-Belt Tensioner 1
- How to Check (X 20 DTL the Compression (Y 20 DTH Up to MY 2003)) 3
- How to Check the Pressure Loss 3
- How to Measure the Oil Temperature 1
- How to Check the Oil Pressure 1
- How to Measure the Oil Consumption
- Engine, Lock at 1st Cylinder TDC (Timing, Check) 9
- How to Adjust the Timing (Option 1: Injection Pump Locking Pin Cannot Be Inserted Cannot Be Inserted) 11
- Option 2: Camshaft Test Gauge Cannot Be Inserted, Timing 9
- How to Check for Leaks the Low Pressure System 2
- Illustration Air Ducts, X 20 DTL Cleaner Housing, Air Ducts 1
- How to Remove and Install the Air Cleaner Housing 1
- How to Remove and Install the Resonator 2
- How to Remove and Install the Ribbed V-Belt 3
- How to Remove and Install the Ribbed V-Belt Tensioner Assembly 1
- How to Remove and Install the Timing Case Cover 4
- How to Remove and Install the Simplex Timing Chain Guide Rail 3
- How to Remove and Install the Simplex Injection Pump Gear, Remove and Install / Simplex Timing Chain 15
- How to Remove and Install the Simplex Chain Tensioner 2
- How to Remove and Install the Duplex Chain Tensioner 1
- How to Replace / Seal Ring the Seal Ring in Timing Case (Crankshaft, Front, Replace) 2
- How to Remove and Install the Timing Case 13
- How to Remove and Install the Cylinder Head Cover 4
- How to Remove and Install the Vacuum Pump 1
- How to Remove and Install (X 20 DTH the Intake Manifold - Upper Part (Y 20 DTH Up to MY 2003)) 1
- How to Remove and Install the Intake Manifold - Lower Part 1
- How to Remove and Install the Exhaust Manifold with Turbocharger 7
- How to Remove and Install the Camshaft 14
- How to Remove and Install the Valve Bridges 2
- How to Remove and Install the Hydraulic Valve Lifter 7
- How to Remove and Install the Cylinder Head 21
- Cylinder Head, Disassemble and Assemble 7
- How to Remove and Install the Flywheel 1
- How to Replace the Seal Ring - Rear Crankshaft 1
- How to Replace the Con-Rod Bearing 2
- How to Check (Determine Bearing Clearance with Plastigage) the Con-Rod Bearing Clearance 2
- How to Check (Determine Bearing Clearance with Micrometer and Inside Micrometer) the Con-Rod Bearing Clearance 2
- How to Remove and Install the Piston with Con-Rod 3
- How to Remove and Install the Piston Rings 4
- How to Replace the Piston 2
- How to Remove and Install the Crankshaft 5
- How to Check the Crankshaft, Check / Crankshaft End Play 1
- How to Check the Crankshaft Out-Of-Round 1
- How to Check (Determine Bearing Play with Plastigage) the Crankshaft Bearing Play 2
- How to Check (Determine Bearing Clearance with Micrometer and Inside Micrometer) the Crankshaft Bearing Clearance 2
- How to Check for Plane Surface the Cylinder Block 3
- Engine Oil with Oil Filter Change (Oil Circuit) 1
- How to Remove and Install the Oil Pressure Switch 1
- How to Remove and Install the Oil Filter Housing (Heat Exchanger) 2
- How to Remove and Install the Oil Pan 2
- How to Remove and Install the Oil Intake Pipe 1
- How to Remove and Install the Dynamic Oil Level Control 1
- How to Remove and Install the Oil Pressure Regulating Valve 1
- How to Remove and Install the Safety Valve 1
- How to Remove and Install the Oil Pump 1
- How to Remove and Install Install the Oil Spray Nozzles 1
- How to Top Up and Bleed the Cooling System 1
- How to Check for Leaks the Cooling System 1
- How to Check for Leaks the Engine ((CO Content in Cooling System)) 1
- How to Remove and Install the Thermostat/thermostat Housing (Radiator) 1
- How to Remove and Install the Alternator Bracket (Coolant Flange) 2
- How to Remove and Install the Coolant Pump 2
- How to Remove and Install the Fan Motor 2
- How to Remove and Install (Without Air Conditioning) the Auxiliary Fan Motor 2
- How to Remove and Install (With Air Conditioning) the Auxiliary Fan Motor 2
- How to Remove and Install (Without Air Conditioning) and Install (Without Air Conditioning) the Radiator 3
- How to Remove and Install the Radiator (With Air Conditioning) 5
- How to Remove and Install the Coolant Pipe 1
- How to Remove and Install the Heat Exchanger 1
- How to Remove and Install the Control Unit - Cooling Module 1
- How to Remove and Install the Front Engine Damping Block 1
- How to Remove and Install the Rear Engine Damping Block 1
- How to Remove and Install the Engine Damping Block, Left 5
- How to Remove and Install the Engine Damping Block, Right 4
- How to Remove and Install (X 20 DTL the Engine (Y 20 DTH Up to MY 2003)) 27
- Engine to Engine Assembly Stands (Km- 412), Attach 5
- Engine from Engine Assembly Stands (Km- 412), Detach 5
- How to Replace the Motor with Replacement Motor 6
- How to Remove and Install (X 20 DTL the Injection Lines (Y 20 DTH Up to MY 2003) System) 4
- How to Remove and Install the Injection Nozzle Traverse 4
- How to Remove and Install Install the Injection Nozzles 5
- How to Remove and Install the Fuel Injection Pump 15
- How to Remove and Install 15 M the Crankshaft Pulse Pick-Up 1
- How to Remove and Install the Coolant Temperature Sensor 1
- How to Remove and Install (X 20 DTL the Charge Pressure Sensor (Y 20 DTH Up to MY 2003)) 1
- How to Remove and Install the Hot Film Mass Air Flow Meter 1
- How to Remove and Install the Oil Temperature Sensor 1
- How to Remove and Install the Engine Control Unit 1
- How to Remove and Install the Charge Pressure Control Solenoid Valve 1
- How to Remove and Install the Switchover Valves Solenoid Valve 1
- How to Remove and Install the Switchover Valves Vacuum Unit 1
- How to Remove and Install the Exhaust Gas Recirculation Solenoid Valve 1
- How to Remove and Install the Glow Plugs 2
- How to Remove and Install Turbocharging System the Return Manifold 2
- How to Remove and Install the Turbocharger 1
- How to Remove and Install the Turbocharger Oil Feed Line 3
- How to Remove and Install the Oil Return Line - Turbocharger 4
- How to Remove and Install the Alternator 4
- How to Remove and Install the Starter 4
- How to Remove and Install the Accelerator Pedal Module with Pedal Position Sensor 1
- How to Remove and Install the Immobiliser Control Unit 1
- Special Service Tools 9
- Sealants, Lubricants and Locking Compounds
- Specifications Technical Data
- Checking and Adjustment Values
- Ribbed V-Belt
- Engine Timing
- Cooling System
- Oil Circuit
- Cylinder Head 1
- Crank Drive, Cylinder Block 3
- Engine Management
- Recommended Torque Values
- How to Remove and Install the Oil Dipstick Guide Tube 1
- Illustration, Air Duct, Y 20 DTH Up to MY 2003 1
- How to Remove and Install the Intercooler 2
- How to Remove and Install the Cylinder Head Attaching Parts 11
- Laying Vacuum Lines in the Engine Compartment (Y 22 DTR Up to MY 2003) 1
- How to Check (Y 20 DTH from MY 2003 the Compression (Y 22 DTR)) 4
- How to Remove and Install (Y 20 DTH from MY 2003 the Intake Manifold - Upper Part (Y 22 DTR)) 7
- How to Remove and Install (Y 20 DTH from MY 2003 the Throttle Valve Connection (Y 22 DTR)) 2
- How to Remove and Install the Differential Gear Shaft Unit 3
- How to Dismantle and Assemble the Differential (Differential Gear Shaft Unit) 3
- How to Remove and Install the Coolant Return Pipe 4
- How to Remove and Install (Y 20 DTH from MY 2003 the Engine (Y 22 DTR)) 30
- How to Remove and Install(Y 20 DTH from MY 2003 the Injection Lines (Y 22 DTR)) 4
- How to Remove and Install (Y 20 DTH from MY 2003 the Charge Pressure Sensor (Y 22 DTR)) 2
- How to Remove and Install (Y 22 DTR Up to MY 2003) the Atmospheric Pressure Sensor 1
- How to Remove and Install the Solenoid Valve - Vacuum Tank 1
- How to Remove and Install the Vacuum Tank 3
- Laying Vacuum Lines in the Engine Compartment (Y 20 DTH from MY 2003) 1
- Laying Vacuum Lines in the Engine Compartment (Y 22 DTR from MY 2003) 1
- Illustration, Air Duct, Y 20 DTH from MY 2003, Y 22 DTR 1
- Replace Valve Stem Seals 8
- Check and Align Cylinder Head and Attachments - Overhaul Cylinder Head
- How to Remove and Install the Drive Disc 1
- Repair Engine Using a Part-Engine 61