How to Remove and Install the Alternator Opel Corsa D

Remove

1. 1. Open bonnet
2. 2. Disconnect battery • Detach ground connection from ground terminal – Undo nut
3. 3. Unhook ribbed V-belt
4. 4. Release right tie rod (3) • Attach CH-47658 (1) in the correct position • Unscrew nut • Detach CH-47658 – Loosen on hexagon (2)

Note. Centre using spanner socket (5). Use suitable sleeve (4). Sleeve must lie flat on tie rod lever.

5. 5. Push off tie rod ball joint right using KM-161-B (1) in conjunction with hook KM-161-2
6. 6. Release steering knuckle • Remove bolted connection • Pull guide joint (2) from steering knuckle

7. 7. Detach right drive shaft from intermediate shaft
8. 8. Electrically isolate alternator • Electrically isolate alternator – Unscrew nut (1) – Disconnect wiring harness plug (2)
9. 9. Remove alternator • Unscrew 2x bolts (3) and (4)

Install

10. 10. Install alternator • Tighten 2x bolt 35 Nm
11. 11. Attach wiring harness to alternator • Tighten 2x nuts
12. 12. Attach right drive shaft to intermediate shaft
13. 13. Attach guide joint • Tighten nut – Tightening torque 60 Nm

Note. Replace nuts and bolts

14. 14. Attach tie rod ball joints • Tighten nut – Tightening torque 35 Nm

Note. Replace nuts

15. 15. Insert ribbed V-belt
16. 16. Connect battery • Attach ground connection to ground terminal – Tighten nut
17. 17. Program volatile memories
18. 18. Close bonnet