Bosch Starter, Disassemble and Assemble
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Support from starter (if present).
Bearing cap from collector.
Remove armature retaining clip (1) and
spacer washer(s) (2) from armature shaft,
note rubber seal (3).
| .P. D7397.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Collector bearing
Stator mounting screws (1).
| .P. D7398.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Remove brush holder plate from armature.
Using ad hoc remover hook (bent electrode wire), remove positive carbon brushes (arrows) from brush holder.
| .P. C5843.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Field windings connection - from solenoid switch.
| .P. C5844.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Solenoid switch
Unscrew from drive bearing.
Pull back and detach.
| .P. C5845.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Stator
Axle for engaging lever - unscrew nut (1).
Sealing plate (2)
| .P. D7399.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Remove armature with engaging lever (1) from drive bearing.
Remove engaging lever.
| .P. D7400.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Retaining ring
Knock back on armature shaft.
| .P. D7401.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Remove snap ring (1) - pliers (commercially available).
Remove retaining ring (2) and disc (3).
| .P. D7402.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Free wheel with pinion
| .P. C5850.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Lubricate sliding parts - Grease 19 41 574 (90 001 812).
Free wheel with pinion, disc, new snap ring - press retaining ring over snap ring with 2 wrenches.
Armature with engaging lever - install into drive bearing.
Sealing plate - install with metal side to drive bearing.
Collector bearing
Note alignment of bores in brush holder.
Check starter - see corresponding operations.
| .P. C5851.tif | 9 | 7,5 | tiff;; |